Technical Presentation Kit

SAA6DF140/125-CRI Engines

Disassembly & Assembly

Injector Removal & Installation
Section 6.1

SAA6D140/125-CRI
KT900201
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1. Remove cylinder head cover (1).

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2. Remove rocker arm assembly (2).

3. Disconnect fuel high-pressure tube (3), then
remove the injector wiring harness and fuel
injector (4).

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Disconnect the injector wiring harness from the terminal at the

injector end and the bracket at the rocker housing end, then
remove from the injector. (Loosen the terminal nuts in turn.)
Pass a wire under the fuel passage protruding to the side, then
pull up the
injector (do not twist or lever the top of the injector).

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Injector Ready for Installation

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Install the fuel injector and fuel high-pressure tube as

follows.
1) Assemble holder (12) to injector (11), then set in the
mounting position on the cylinder head.

2) Temporarily tighten mounting bolt (13). Tighten so that

the injector can still move.

3) Temporarily tighten tube sleeve (14) to

injector (11). Tighten until it contacts the injector and
stops.

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Oil Surface of Hold Down Bolt

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4) Tighten mounting bolt (13) fully.

Mounting bolt:
58.8 – 73.5 Nm {6.0 – 7.5 kgm}

5) Tighten tube sleeve (14) fully.

Sleeve: 39.2 – 49.0 Nm {4 – 5 kgm}

6) Install the injector wiring harness.

Tighten the terminal nuts at the top of the injector in turn.
Nut: 2 ± 0.2 Nm {0.2 ± 0.02 kgm}

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Injector Wire Hold Down

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Clip Instalation

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Rocker arm assembly mounting bolt:

93 – 103 Nm {9.5 – 10.5 kgm}
Cylinder head cover mounting bolt:
29.4 – 34.3 Nm {3.0 – 3.5 kgm}

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