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ALS 419: Chemistry, Manufacturing, Controls

Elelyso (Taliglucerase alfa)


Team 1

Alex Acosta, Uchechukwu Anyaduba, Cathy Pham, Diti Shah

May 07, 2020

1
Meet Regulatory the Team

Alex Acosta Uchechukwu Cathy Pham Diti Shah


Master of Business Anyaduba Master of Business Master of Business
and Science ‘20 Master of Business and Science ‘21 and Science ‘21
and Science ‘21
2
Executive Summary
Regulatory CMC

01 02 03 04

Introduction Drug Drug Product Appendices


Substance

Facilities and
About Protalix Characterization Manufacture
Equipments

About Gaucher’s Agents and


Manufacture Analytical
Disease Recipients
Information and
About Elelyso Analytical Stability References

POST- APPROVAL CHANGE 3


Executive Summary
Regulatory CMC

01

Introduction

About Protalix

About Gaucher’s
Disease

About Elelyso

4
About Protalix

Biopharmaceutical company Pipeline consists of


focused on the development, proprietary, potentially
production and commercialization clinically superior versions of
of recombinant therapeutic recombinant therapeutic
proteins produced by our proteins that target
proprietary ProCellEx® plant cell- established pharmaceutical
based protein expression system markets

5
● Genetic disorder in which
Gaucher’s glucocerebroside accumulates in cells
Disease (Gaucher cells) and specific organs

● Life long disease

● Diet and exercise combined with ERT,


patients live normal lives
6
● Drug type: Enzyme replacement
therapy (ERT)
Elelyso ● Indication: Gaucher's Disease
● Route of Administration: IV

7
Executive Summary
Regulatory CMC

01 02

Introduction Drug
Substance

About Protalix Characterization

About Gaucher’s
Manufacture
Disease

About Elelyso Analytical

8
Drug Substance

9
3.2.S. DRUG SUBSTANCE

3.2.S.1.1 GENERAL INFORMATION (Nomenclature)

3.2.S.1.2 GENERAL INFORMATION (Structure)

3.2.S.1.3 GENERAL INFORMATION (General Properties)

3.2.S.2.1 MANUFACTURE (Manufacturers)

3.2.S.2.2 MANUFACTURE (Description of Manufacturing and Manufacturing Controls)

10
3.2.S. DRUG SUBSTANCE

3.2.S.1.1 GENERAL INFORMATION (Nomenclature)

● Taliglucerase alfa:
β-Glucocerebrosidase: β-D-glucosyl-N-acylsphingosine glucohydrolase, E.C. 3.2.1.45

● Trade Name- “Elelyso”

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
11
3.2.S. DRUG SUBSTANCE

3.2.S.1.2 GENERAL INFORMATION (Structure)

● Protein chemical formula (Structure)

C2580H3918N680O727S17

● Purified taliglucerase alfa is a monomeric glycoprotein containing 4 N linked


glycosylation sites (Mr = 60,800)

● Taliglucerase alfa differs from native human glucocerebrosidase by two amino


acids at the N-terminal and 7 amino acids at the C-terminal. The molecular weight
of taliglucerase alfa protein is approximately 60,800 Daltons.

https://www.drugbank.ca/drugs/DB08876
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf 12
:

Predicted Amino Acid Sequence for taliglucerase alfa:

https://www.tga.gov.au/sites/default/files/auspar-taliglucerase-alfa-rpc-141014-pi.pdf

13
Glycan Structures on Recombinant GCD enzyme Comparison of Glycans expressed in Mammalian cell line and Plant cell line

https://www.tga.gov.au/sites/default/files/aus https://link.springer.com/chapter/10.1007/10_2018_76
par-taliglucerase-alfa-rpc-141014-pi.pdf
14
3.2.S. DRUG SUBSTANCE

3.2.S.1.3 GENERAL INFORMATION (General Properties)

● Accession Number
DB08876 (DB06667)

● Taliglucerase alfa is supplied as a sterile, non-pyrogenic, lyophilized product

● Taliglucerase alfa is a white to off-white lyophilised powder that may form a


cake.

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
https://www.tga.gov.au/sites/default/files/auspar-taliglucerase-alfa-rpc-141014-pi.pdf 15
3.2.S. DRUG SUBSTANCE

3.2.S.2.1 MANUFACTURE (Manufacturers)

16
http://protalix.com/technology/procellex-platform/
https://www.elelyso.com/how-is-elelyso-mad
e 17
3.2.S. DRUG SUBSTANCE

3.2.S.2.2 MANUFACTURE (Description of Manufacturing and Manufacturing


Controls)

18
https://www.ncbi.nlm.nih.gov/pubmed/26102075
https://www.ncbi.nlm.nih.gov/pubmed/21236330 19
Upstream Downstream Purification
Initial Production Step Final Steps
Process Process Process

Taliglucerase alfa is Expansion of the Extraction, The standard Filtered using a 0.2
purified from recombinant carrot Clarification and techniques for μm filter and filled
genetically modified cells and expression Purification of the protein purification into bottles with
carrot cells of taliglucerase alfa; taliglucerase alfa by chromatography HDPE screw
protein. on multiple columns closures, pre-
sterilized with
gamma irradiation

Prior to final formulation, the


bulk active substance may be
stored frozen for up to 24
months at -20 ± 5°C.
Taliglucerase alfa AS will be
shipped at not more than -15°C 20
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
Upstream Downstream Purification
Initial Production Step Final Steps
Process Process Process

Taliglucerase alfa is
purified from
genetically modified
carrot cells

21
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
https://europepmc.org/article/med/25621170

https://plantcellbiology.masters.grkraj.org/html/Genetic_Engineering4D-Transformation-Plant_Cells.htm 22
INITIAL CELL LINE
PRODUCTION

https://www.ncbi.nlm.nih.gov/pubmed/25572939
23
Upstream Downstream Purification
Initial Production Step Final Steps
Process Process Process

Expansion of the
recombinant carrot
cells and expression
of taliglucerase alfa;

24
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
http://protalix.com/technology/procellex-platform/

25
CELL LINE
EXPANSION

https://www.ncbi.nlm.nih.gov/pubmed/24630271 26
OSMOTEK BAG BIOREACTOR
● Made up of a simple culture bag without any exterior
supporting vessel

● This system was developed originally by Osmotek LTD


(Rehovot, Israel) to grow tissues

● More recently has been modified by Protalix to


accommodate large-scale plant cell cultures by employing
an external open wire cage around the bag

● FDA-approved and successfully commercialized

27
https://www.ncbi.nlm.nih.gov/pubmed/21236330
Upstream Downstream Purification
Initial Production Step Final Steps
Process Process Process

Extraction, The standard


Clarification and techniques for
Purification of the protein purification
taliglucerase alfa by chromatography
protein. on multiple columns

28
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
http://protalix.com/technology/procellex-platform/

29
Polishing
Size Exclusion Chromatography;
05 Ion Exchange Chromatography

Harvesting Cells
Cell Separator - separates cells and media
Intermediate Purification
.
01 04 Ion Exchange Chromatography
Hydrophobic Interaction Chromatography
Affinity Chromatography

02 03 Clarification, Pre-
Cell Disruption purification and Capturing
Crude Pressing-Homogenizer Ion Exchange Chromatography/
. Hydrophobic Interaction Chromatography

https://www.ncbi.nlm.nih.gov/pubmed/21236330 30
Upstream Downstream Purification
Initial Production Step Final Steps
Process Process Process

Filtered using a 0.2


μm filter and filled
into bottles with
HDPE screw
closures, pre-
sterilized with
gamma irradiation

Prior to final formulation, the


bulk active substance may be
stored frozen for up to 24
months at -20 ± 5°C.
Taliglucerase alfa AS will be
shipped at not more than -15°C 31
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.2.3 MANUFACTURE (Control of Materials)

3.2.S.2.4 MANUFACTURE (Control of Critical Steps and Intermediates)

3.2.S.2.5 MANUFACTURE (Process Validation and-or Evaluation)

3.2.S.3.1 CHARACTERIZATION (Elucidation of Structure and other Characteristics)

3.2.S.3.2 CHARACTERIZATION (Impurities)

3.2.S.4.1 CONTROL OF DRUG SUBSTANCE (Specifications)

32
3.2.S. DRUG SUBSTANCE

3.2.S.2.3 MANUFACTURE (Control of Materials)

The corrective actions for


most parameters is described
CPPs/KPPs/IPCs
are well defined

Large number of parameters aimed


at preventing microbiological
contamination (for which the
corrective action is ‘rejection of
batch’)
33
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.2.4 MANUFACTURE (Control of Critical Steps and Intermediates)

Two
Critical
Process
Parameters

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf 34
3.2.S. DRUG SUBSTANCE

3.2.S.2.5 MANUFACTURE (Process Validation and-or Evaluation)


● Process validation studies:
- Cell Culture
-Harvesting
-Purification Operations of three consecutive taliglucerase
alfa active substance batches at commercial size.

● Improved validation studies for better control of the bioburden.

● The pool hold times of intermediates were validated.

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf 35
3.2.S. DRUG SUBSTANCE

3.2.S.3.1 CHARACTERIZATION (Elucidation of Structure and other Characteristics)

The structure had been evaluated using


● X-ray crystallography
● amino acid sequencing
● peptide mapping
● disulfide bond
● free sulfhydryl content analysis.

36
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.3.2 CHARACTERIZATION (Impurities)

● Product related substances (variants and impurities) and process


related impurities.

● Electrophoresis, RP-HPLC, capillary IEF, and Size


Exclusion Chromatography-purity of taliglucerase alfa and
characterize the product-related impurities.

● Process-related Impurities -Host Cell Protein and Host Cell


DNA are controlled at release

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf 37
3.2.S. DRUG SUBSTANCE
3.2.S.4.1 CONTROL OF DRUG SUBSTANCE (Specifications)
Property Method

Appearance, pH European Pharmacopoeia Standards

Identification Peptide Map, SDS-PAGE – Western blot analysis

Purity RP-HPLC, host cell protein by ELISA, automated electrophoresis,Capillary Isoelectric Focusing

Taliglucerase alfa content RP-HPLC

Specific Activity Enzymatic activity and taliglucerase alfa assessment determination by RP-HPLC absorption at 280 nm

Enzymatic Kinetics Michaelis-Menten kinetics

Glycan Structure Analysis NP-HPLC combined with glycosidase digestion

Cellular Uptake Cell based assay

Mannose Content Mass spectrometry

Total Aerobic Count ,Bacterial Endotoxin European Pharmacopoeia Standards

Residual DNA and Free sulfhydryl content Ellman’s reaction for thiol determination)

38
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.4.2 CONTROL OF DRUG SUBSTANCE (Analytical Procedures)

3.2.S.4.3 CONTROL OF DRUG SUBSTANCE (Validation of Analytical Procedures)

3.2.S.4.4 CONTROL OF DRUG SUBSTANCE (Batch Analyses)

3.2.S.4.5 CONTROL OF DRUG SUBSTANCE (Justification of Specification)

3.2.S.5 REFERENCE STANDARDS

3.2.S.6 CONTAINER CLOSURE

3.2.S.7.1 STABILITY (Summary and Conclusions)

3.2.S.7.2 STABILITY (Post Approval Stability Protocol and Stability Commitment)

3.2.S.7.3 STABILITY (Stability Data)


39
3.2.S. DRUG SUBSTANCE

3.2.S.4.2 CONTROL OF DRUG SUBSTANCE (Analytical Procedures)

Principle/Sc Apparatus/Eq Operating Reagents/Sta Sample


ope uipment Parameters ndards Preparation

Standards System Data


Control Procedure Calculations
Suitability Reporting
Solution
Preparation 40
https://www.fda.gov/files/drugs/published/Analytical-Procedures-and-Methods-Validation-for-Drugs-and-Biologics.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.4.3 CONTROL OF DRUG SUBSTANCE (Validation of Analytical Procedures)

Typical validation characteristics are:


Linearity Accuracy
Specificity

Precision Range Quantitation limit

Detection limit
41
https://www.fda.gov/files/drugs/published/Analytical-Procedures-and-Methods-Validation-for-Drugs-and-Biologics.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.4.4 CONTROL OF DRUG SUBSTANCE (Batch Analyses)

128 batches.
128
Batches were analyzed

42
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.4.5 CONTROL OF DRUG SUBSTANCE (Justification of Specification)

Acceptable Specifications Tightened

Reviewing

43
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.5 REFERENCE STANDARDS

Elelyso

44
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.6 CONTAINER CLOSURE

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf 45
3.2.S. DRUG SUBSTANCE

3.2.S.7.1 STABILITY (Summary and Conclusions)

Reconstituted
taliglucerase alfa
finished product diluted
into infusion bags is
considered stable for at
least 18 hours at 2-8°C

Storage or temperature excursions of taliglucerase alfa


The finished product powder for Drug Product to -20°C,
solution for injection is stable when
stored at 5 ± 3°C for the shelf life of 24 the labelling will include the precaution of “Do not
months freeze”.
46
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.7.2 STABILITY (Post Approval Stability Protocol and Stability Commitment)

The post-approval stability protocol and the stability commitment have been provided and are considered
satisfactory. In accordance with EU GMP guidelines, any confirmed out-of-specification result of significant
negative trend should be reported to the rapporteur and EMA.

Important Identified Safety Concerns Important Potential Safety Concerns


● Hypersensitivity ● Immunogenicity

● Infusion-related reactions ● Off-label paediatric use

● Prolonged activated partial


thromboplastin time

● Elevated liver enzymes


47
https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
3.2.S. DRUG SUBSTANCE

3.2.S.7.3 STABILITY (Stability Data)

Duration (term) Temperature Period

Long Term -20 ± 5°C 12 months


-20°C ± 5°C 36 months

Short Term 5 ± 3°C 3 month

Proposed shelf life : 24 months at -20°C ± 5°C

https://www.ema.europa.eu/en/documents/assessment-report/elelyso-epar-public-assessment-report_en.pdf
48
Executive Summary
Regulatory CMC

01 02 03

Drug Drug Product


Introduction
Substance

About Protalix Characterization Manufacture

About Gaucher’s
Manufacture Analytical
Disease

About Elelyso Analytical Stability

49
Drug Product

50
3.2.P.1 DRUG PRODUCT

3.2.P.2.1 COMPONENTS OF THE DRUG PRODUCT (Drug Substance, Excipients)

3.2.P.2.2 DRUG PRODUCT (Formulation Development, Overages, Physicochemical and Biological


Properties)

3.2.P.2.3 MANUFACTURING PROCESS DEVELOPMENT

3.2.P.2.4 CONTAINER CLOSURE SYSTEM

3.2.P.2.5 MICROBIOLOGICAL ATTRIBUTES

51
3.2.P.1 DRUG PRODUCT

3.2.P.2.1 COMPONENTS OF THE DRUG PRODUCT (Drug Substance, Excipients)

Quantity(mg)/
Ingredient 200mL Vial Function Quality
Drug Substance
Taliglucerase alfa 212 active ingredient Manufacturer's specification
Excipients
Mannitol 206.7 tonicity-adjusting agent USP
Polysorbate 80 0.56 stabilizer USP
Sodium citrate* 30.4 buffering agent USP
Citric acid** - pH adjustment USP
Water for Injection*** N/A diluent prior to lyophilization USP
Composition of Elelyso
*Introduce during manufacturing of Drug Substance
**To adjust pH to 6; amount depends on pH of ingredient 52
***Removed from finished product during lyophilization
3.2.P.1 DRUG PRODUCT
3.2.P.2.2 DRUG PRODUCT (Formulation Development, Overages, Physicochemical
and Biological Properties)

Physicochemical and
Formulation Development: Overages: Biological Properties:

Taliglucerase alfa - Drug Substance - ● Sodium citrate and citric acid


● a hydrolytic lysosomal ● 12 units overfill (6%) of (pH adjustment to 6)
glucocerebroside-specific Taliglucerase alfa ● Mannitol is added to adjust the tonicity
enzyme ● Polysorbate 80 for stabilizing
● recombinant active form of
the lysosomal enzyme, β-
glucocerebrosidase
● expressed in genetically
modified carrot plant root
cells
● cultured in a disposable
bioreactor system
(ProCellEx®)

53
3.2.P.1 DRUG PRODUCT
3.2.P.2.3 MANUFACTURING PROCESS DEVELOPMENT

Thawing of Drug 05
Fill and Finish
Substance
01 04

Sterile Filtration
Separation
02 03

Purification

54
3.2.P.1 DRUG PRODUCT
3.2.P.2.4 CONTAINER CLOSURE SYSTEM

Protects from light Protect from solvent leakage protects sterile products
55
3.2.P.1 DRUG PRODUCT

3.2.P.2.5 MICROBIOLOGICAL ATTRIBUTES

Purification Filling

56
3.2.P.1 DRUG PRODUCT

3.2.P.2.6 COMPATIBILITY

3.2.P.3.1 MANUFACTURERS

3.2.P.3.2 BATCH FORMULA

3.2.P.3.3 DESCRIPTION OF MANUFACTURING PROCESS AND PROCESS CONTROLS

3.2.P.3.4 CONTROLS OF CRITICAL STEPS AND INTERMEDIATES

3.2.P.3.5 PROCESS VALIDATION AND-OR EVALUATION

57
3.2.P.1 DRUG PRODUCT

3.2.P.2.6 COMPATIBILITY
As of March 12, 2020:

In the absence of compatibility studies, ELELYSO should not be mixed with other
medicinal products, except those mentioned in the DOSAGE AND ADMINISTRATION
section.

58
3.2.P.1 DRUG PRODUCT

3.2.P.3.1 MANUFACTURERS

Pfizer Global Manufacturing, Pharmacia and Upjohn Company LLC,


7000 Portage Road, Kalamazoo, MI 49001, USA
59
3.2.P.1 DRUG PRODUCT
3.2.P.3.2 BATCH FORMULA

Sterile Fluid Path Component Quantity per compounding Quality


Mixture of Taliglucerase alfa 200 U/vial; Mannitol
200mg/vial; Polysorbate 80 .56mg/vial; Sodium Nitrate Manufacturer's
30.4mg/vial 475 mg specification
Citric acid** - USP
Water for Injection*** 100mL USP

**To adjust pH to 6; amount depends on pH of ingredient


To take account of the overage and the addition of citric acid for
adjusting the pH

60
3.2.P.1 DRUG PRODUCT

3.2.P.3.3 DESCRIPTION OF MANUFACTURING PROCESS AND PROCESS CONTROLS

61
3.2.P.1 DRUG PRODUCT

3.2.P.3.4 CONTROLS OF CRITICAL STEPS AND INTERMEDIATES

2 x
Purification Process
62
3.2.P.1 DRUG PRODUCT

3.2.P.3.5 PROCESS VALIDATION AND-OR EVALUATION

63
3.2.P.1 DRUG PRODUCT

3.2.P.4.1 CONTROL OF EXCIPIENTS (Specifications)

3.2.P.4.2 CONTROL OF EXCIPIENTS (Analytical Procedures)

3.2.P.4.3 CONTROL OF EXCIPIENTS (Validation of Analytical Procedures)

3.2.P.4.4 CONTROL OF EXCIPIENTS (Justification of Specifications)

3.2.P.4.5 CONTROL OF EXCIPIENTS (Excipients of Human or Animal Origin)

3.2.P.4.6 CONTROL OF EXCIPIENTS (Novel Excipients)

3.2.P.5.1 SPECIFICATIONS

3.2.P.5.2 ANALYTICAL PROCEDURES

64
3.2.P.1 DRUG PRODUCT
3.2.P.4.1 CONTROL OF EXCIPIENTS (Specifications)

Included within the 200 unit(s) vial of the finished product, there are four excipients:

Quantity(mg)/
Ingredient 200mL Vial Function Quality
Excipients
Mannitol 206.7 tonicity-adjusting agent USP
Polysorbate 80 0.56 stabilizer USP
Sodium citrate* 30.4 buffering agent USP
Citric acid** - pH adjustment USP
Water for Injection*** N/A diluent prior to lyophilization USP

65
3.2.P.1 DRUG PRODUCT
3.2.P.4.2 CONTROL OF EXCIPIENTS (Analytical Procedures)

● Infrared spectroscopy
● Ultraviolet spectroscopy
● Thin-layer chromatography

66
3.2.P.1 DRUG PRODUCT

3.2.P.4.3 CONTROL OF EXCIPIENTS (Validation of Analytical Procedures)

1. Gas Chromatography

2. Liquid Chromatography

67
3.2.P.1 DRUG PRODUCT

3.2.P.4.4 CONTROL OF EXCIPIENTS (Justification of Specifications)

The excipient is close to 100% purity, it is often necessary to widen the acceptance criteria
to “NLT 98.0% and NMT 102.0%”, which is typical for chromatographic procedures.- USP-
NF

Both Infrared spectroscopy ultraviolet spectroscopy should yield that all four known
excipients fall into the 98- 102 % purity range which is acceptable as outline in the USP-
NF.

68
3.2.P.1 DRUG PRODUCT

3.2.P.4.5 CONTROL OF EXCIPIENTS (Excipients of Human or Animal Origin)

69
3.2.P.1 DRUG PRODUCT
3.2.P.4.6 CONTROL OF EXCIPIENTS (Novel Excipients)

No novel excipients are found in the manufacturing of ELELYSO drug product.

70
3.2.P.1 DRUG PRODUCT

3.2.P.5.1 SPECIFICATIONS

Quantity(mg)/
Ingredient 200mL Vial Characterization Quality
Excipients
Mannitol 206.7 odorless white crystalline powder USP
Polysorbate 80 0.56 viscous, water-soluble yellow liquid USP
Sodium citrate* 30.4 white, crystalline powder USP
odorless and colorless crystals with an acidic
Citric acid** - taste USP

71
3.2.P.1 DRUG PRODUCT

3.2.P.5.2 ANALYTICAL PROCEDURES

The specific assays in which Protalix used for its analytical procedures were:

1. Cellular uptake assay


2. Moisture content specification
3. iCE assay
4. Mass spectrometry

72
3.2.P.1 DRUG PRODUCT

3.2.P.5.3 VALIDATION OF ANALYTICAL PROCEDURES

3.2.P.5.4 BATCH ANALYSES

3.2.P.5.5 CHARACTERIZATION OF IMPURITIES

3.2.P.5.6 JUSTIFICATION OF SPECIFICATIONS

3.2.P.6 REFERENCE STANDARDS OR MATERIALS

3.2.P.7 CONTAINER CLOSURE

3.2.P.8.1 STABILITY SUMMARY AND CONCLUSIONS

3.2.P.8.2 POST APPROVAL STABILITY PROTOCOL AND STABILITY COMMITMENT

3.2.P.8.3 STABILITY DATA

73
3.2.P.1 DRUG PRODUCT

3.2.P.5.3 VALIDATION OF ANALYTICAL PROCEDURES

The applicant has provided acceptable data for the transfer of eight release and stability
assays.

For the cellular uptake assay limited data in relation to the transfer of this assay to the facility
at Pfizer Ireland Pharmaceuticals, Grange Castle was provided, however this was deemed
acceptable, A revised specification range should be introduced after release testing with the
improved assay of at least 30 batches of drug substance and 15 batches of the finished
product manufactured using the commercial process.

74
3.2.P.1 DRUG PRODUCT

3.2.P.5.4 BATCH ANALYSES

Due to the nature of non-viral threat from mammalian cells with the plant-cell based
ProCellEx platform, all assessments of available information for ELELYSO batch analysis are
thought to be conducted on a periodic basis (Skip Testing) for the 128 batch analyzation as
outlined in ICH Q6A.

75
3.2.P.1 DRUG PRODUCT

3.2.P.5.5 CHARACTERIZATION OF IMPURITIES

The purity of the active substance is estimated by a combination of methods. The choice of
analytical procedures is focused on the separation of the taliglucerase alfa product from product
related substances (variants and impurities) and from process related impurities.

The quantitative composition of the lyophilized drug product is as follows: a 200 unit vial is
composed of taliglucerase alfa (212 units, which allows for a withdrawal of 200 units), mannitol
(206.7 mg), sodium citrate (30.4 mg) and Polysorbate 80 (0.56 mg). Citric acid anhydrous to
adjust pH.

76
3.2.P.1 DRUG PRODUCT

3.2.P.5.6 JUSTIFICATION OF SPECIFICATIONS

Process validation was performed at the commercial manufacturing site for the taliglucerase
alfa active substance process, Protalix (Carmiel, Israel), according to process validation
protocols.
Assays, including electrophoresis, RP-HPLC, capillary IEF, and Size Exclusion
Chromatography are performed to assure the purity of taliglucerase alfa and characterize the
product-related impurities. Process-related Impurities such as Host Cell Protein and Host Cell
DNA are controlled at release, while clearance of other potential process-related impurities has
been demonstrated.

77
3.2.P.1 DRUG PRODUCT

3.2.P.6 REFERENCE STANDARDS OR MATERIALS

ICH guidances (e.g., Q3A(R) Impurities in New Drug Substances, Q3C Impurities: Residual
Solvents, and Q6A Specifications: Test Procedures and Acceptance Criteria for New Drug
Substances and New Drug Products: Chemical Substances)

78
3.2.P.1 DRUG PRODUCT

3.2.P.7 CONTAINER CLOSURE

ELELYSO (taliglucerase alfa), is supplied as a sterile, non-pyrogenic, white to off-white


lyophilized product for intravenous infusion.

ELELYSO is supplied in Type 1 glass vials packaged in single vial cartons.

79
3.2.P.1 DRUG PRODUCT

3.2.P.8.1 STABILITY SUMMARY AND CONCLUSIONS

Lyophilized vial: Store ELELYSO at 2° - 8 °C and protect vials from light. Reconstituted and
diluted solution for infusion: After reconstitution, promptly dilute vial. The reconstituted solution
may be stored for up to 12 hours at room temperature OR for up to 24 hours at 2 to 8°C,
protected from light. The diluted solution may be stored for up to 24 hours at 2 to 8°C, protected
from light. The medicinal product should be used immediately. If not used immediately, in-use
storage times and conditions prior to use are the responsibility of the user.

The quantitative composition of the lyophilized drug product is as follows: a 200 unit vial is
composed of taliglucerase alfa (212 units, which allows for a withdrawal of 200 units), mannitol
(206.7 mg), sodium citrate (30.4 mg) and Polysorbate 80 (0.56 mg). Citric acid anhydrous to
adjust pH.

80
3.2.P.1 DRUG PRODUCT

3.2.P.8.2 POST APPROVAL STABILITY PROTOCOL AND STABILITY COMMITMENT

No post approval stability protocol and stability commitment were performed.

81
3.2.P.1 DRUG PRODUCT

3.2.P.8.3 STABILITY DATA

If not used immediately, Taliglucerase alfa finished product powder for solution for injection is
stable when stored at 5 ± 3°C for the shelf life of 24 months. The applicant provided the results
of the primary stability studies after 24 months storage, including data for eleven batches of
which three were full scale validation batches.

Only up to 9 month of stability data was available at long term condition (5 ± 3°C) for the full
scale batches but the stability data of the primary stability batches (up to 36 months) were
considered to be supportive to the proposed shelf-life

82
3.2.P.1 DRUG PRODUCT

3.2.P.8.1 STABILITY SUMMARY AND CONCLUSIONS

Stability data which was available showcased that the finalized product supplied evidence that
ELELYSO would have a shelf life of 24 months when stored at 5 ± 3°C.

Based on the evaluation of two batches of pooled reconstituted finished product diluted with
saline solution in infusion bags, reconstituted taliglucerase alfa finished product diluted into
infusion bags is considered stable for at least 18 hours at 2-8°C.

83
3.2.P.1 DRUG PRODUCT

3.2.P.8.3 STABILITY DATA

From the stability studies, 18 of the 26 adults who completed the 9 month clinical trial
extension, as an open-label extension trial with an additional 27 months. Patients maintained
stability within the clinical parameters of:
● Spleen volume
● Liver Volume
● Platelet count
● Hemoglobin

10 of the 18 patients completed the 27 month extension of Elelyso with 7 of these patients
seeing a reduction in spleen and liver volume for a total of 36 months

84
Executive Summary
Regulatory CMC

01 02 03 04

Introduction Drug Drug Product Appendices


Substance

Facilities and
About Protalix Characterization Manufacture
Equipments

About Gaucher’s Agents and


Manufacture Analytical
Disease Recipients
Post-Approval
About Elelyso Analytical Stability Change

85
Appendices

86
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

3.2.A.2 ADVENTITIOUS AGENTS SAFETY EVALUATION

3.2.A.3 NOVEL EXCIPIENTS

3.2.R.1 REGIONAL INFORMATION

3.2.R.2 METHODS VALIDATION PACKAGE

87
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

● Protalix does all manufacturing within a 20,000 sq/ft facility.


○ Additional 48,000 sq/ft (labs, storage, & offices)

88
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

Step 1: Cell bank thawing and recovery

● Single use cryovials


● Industrial sized cryo-freezers (N2 cooled)

89
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

Step 2: Scale up to 800 L disposable bioreactors

● Estimate 20-30 800 L disposable bioreactors

90
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

Step 3: Protein expression vis ProCellEx system

Step 4: Cell harvest and separation


● Depth separation (via centrifuge)
● Filtration (via vacuum filtration)

91
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

Step 5: Cell mass re-suspension in extraction buffer

Step 6: Filter press and supernatant collection


● Plate filter in tandem with centrifuge

92
3.2.A APPENDICES

3.2.A.1 FACILITIES AND EQUIPMENT

Step 7: Column chromatography

● No chemical consumption
● Low operating costs
● 24/7 operation

93
3.2.A APPENDICES

3.2.A.2 ADVENTITIOUS AGENTS SAFETY EVALUATION

With the use of a plant cell line, viral contamination is a non-factor when considering the safety
evaluation with respect to users of ELELYSO.

Also for consideration, plant viruses are again considered a non-factor as no plant virus has
been link to infect mammalian cells.

94
3.2.A APPENDICES

3.2.A.3 NOVEL EXCIPIENTS

No novel excipients are found in the manufacturing of ELELYSO drug product.

95
3.2.A APPENDICES

3.2.R Regional

All ELELYSO product is manufacturing within Protalix’s only plant which is located in
Carmeil, Israel.

96
3.2.A APPENDICES

3.2.R.1 REGIONAL INFORMATION

Being that Protalix has noted that all materials they recieve for the manufacturing process are
sourced from one supplier, which has been validated through the FDA. Regional information on
materials has not been provided.

97
3.2.A APPENDICES

3.2.R.2 METHODS VALIDATION PACKAGE


ELELYSO (taliglucerase alfa), is supplied as a sterile, non-pyrogenic, white to off-white
lyophilized product for intravenous infusion.

The quantitative composition of the lyophilized drug product is as follows: a 200 unit vial is
composed of taliglucerase alfa (212 units, which allows for a withdrawal of 200 units), mannitol
(206.7 mg), sodium citrate (30.4 mg) and Polysorbate 80 (0.56 mg). Citric acid anhydrous to
adjust pH. ELELYSO is supplied in Type 1 glass vials packaged in single vial cartons

98
Executive Summary
Regulatory CMC

01 02 03 04

Introduction Drug Drug Product Appendices


Substance

Facilities and
About Protalix Characterization Manufacture
Equipments

About Gaucher’s Agents and


Manufacture Analytical
Disease Recipients
Information and
About Elelyso Analytical Stability References

POST- APPROVAL CHANGE 99


Post Approval Change
Proposed Change

100
https://onlinelibrary.wiley.com/doi/epdf/10.1002/biot.201300548
Post Approval Change
Data Justification

pH STAR AX Additional Purification Conclusion

Effectiveness of Beta- A salt-tolerant anion Additional Steps of Implementation of


glucocerebrosidase is exchange resin which is buffer exchange STAR AX resin will
maximized at pH 5.5 since compatible with plant followed by result in higher amount
native isoelectric point is pH extracts that have high Hydrophobic interaction of target protein in the
6.0 salt concentrations. chromatography and Downstream
Removes initial sulfopropyl Purification Process
conditioning steps

101
Post Approval Change
Economic Rationale

Ideal purification No need of Resulting in the host cell protein


process would be (HCP) - glucocerebrosidase in
able to capture buffer carrots - to fall into the flow-
through fraction
target proteins exchange

102
Post Approval Change
Change Risk Assessment

STAR AX STAR AX STAR AX STAR AX

Flow-through mode Capacity Acidic proteins Volume


Extremely effective Must be reevaluated like Having a large
in separating the glucocerebrosidase, column volume will
target protein from having a pH of 5.5, help with the
the HCP, in carrots; require a large differentiation
column volume in
order to capture it

103
Post Approval Change
Sections of CTD Affected

1. Section 3.2.P.3.3, titled DESCRIPTION OF MANUFACTURING


PROCESS AND PROCESS CONTROLS,
2. 3.2.S.2.2 MANUFACTURE (Description of Manufacturing and
Manufacturing Controls),
3. 3.2.S.2.4 MANUFACTURE (Control of Critical Steps and
Intermediates)

104
QUESTIONS?

105

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