Beruflich Dokumente
Kultur Dokumente
1 Welding Inspection
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Page 1 of 3 EXAMPLE PLATE REPORT
Name: [Block capitals] Mr. I C Plenty Signature: I C Plenty Test piece ident: 001
Code/Specification used: TWI 09-09-03 Welding process: MMA/SMAW Joint type: Single V Butt
Welding position: Flat /PA Length & thickness of plate: 300mm x 10 mm Date 22/08/2003
MEASURE
WELD FACE
A B C
Lack of sidewall
fusion Gas pore Undercut smooth
1.5 Ø 1.5 max
F R O M
87 236
22 230
30
THIS
51 8 153 40
Arc Strike
Slag
Centreline 241
inclusion
DATUM
crack
NOTES: Cap height : 4mm.
Weld width: 12-14mm
Toe blend: Poor
Misalignment: 2mm
EDGE
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Page 2 of 3
MEASURE EXAMPLE PLATE REPORT
WELD ROOT
A B C
Root concavity
2 deep Lack of root
Fusion
F R O M
23 247
10 20
THIS
128 50
Incomplete root
DATUM
penetration
NOTES: Penetration height : 4mm.
Linear Misalignment: 2mm
Angular Distortion: 3mm in 50mm
EDGE
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
EXAMPLE WELD INSPECTION REPORT/SENTENCE SHEET
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Root Defects
TWI-N/WIS-PI
This *pipe/plate has been examined to the requirements of code/specification .........................................
and is accepted/rejected accordingly.
Comments:
* Request MPI testing to confirm crack and length.
** Large amount of spatter on weld face. Recommend this is removed and re inspected.
*** Recommend arc strikes are ground flush prior to MPI testing for cracks.
I C Plenty
Signature......................................................... 22nd August 2003
Date.....................................................................................
*Delete which is not applicable. Use the other side for any comments.
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Inspection Practice Specification
Number TWI 09-09-03
All dimensions are given in mm
No Imperfection Comments Allowance
1 Cracks All types of cracks Not permitted
2 Porosity/Gas pores/elongated Cluster Max dimension of area L = 13mm Max
Gas cavities (wormholes) pipes Single pore Max dimension L = 1mm Max
3 Solid Inclusions Non metallic. Individual size Maximum 1mm
4 Solid Inclusions Metallic. Individual size Not permitted
5 Lack of Fusion Side wall/Root/Inter-run Not permitted
6 Incomplete Root Penetration Not permitted
7 Overlap/Cold lap Weld face/Root Not permitted
8 Incompletely filled groove Not permitted
9 Linear Misalignment 0.2t Maximum 4mm
10 Angular Misalignment Maximum 10º
11 Undercut Smoothly blended 10%t Maximum d 1mm
12 Arc Strikes Area to be tested by MPI Seek advice
13 Laminations Not permitted
14 Mechanical Damage Not permitted
15 Cap Height Shall fall below plate surface 0 –3mm h Maximum
16 Penetration Bead 0 –2mm h Maximum
17 Toe Blend Smooth
18 Spatter Clean & Re-inspect Refer to manufacturer
19 Weld Appearance All runs shall blend smoothly Regular
20 Root concavity 10%t Maximum
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6A Cap
Welding Process MMA (SMAW)
?
Incomplete Filled Groove
?
Porosity Lack of
?
fusion
Slag Cap Undercut Cap Undercut
?
Inclusion ?
Intermittent ?
Intermittent
Cap Undercut
? ?
Arc Strike
Intermittent
?
Arc Strike
Excess
?
Penetration
Excess
?
Penetration
?
Gas Pore
Root Undercut
?
Linear Misalignment
?
Surface Slag Lack of Root
? ?
Fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6B Cap
Welding Process MMA (SMAW)
?
Incomplete Filled Groove
?Porosity Lack of Sidewall
?
Lack of Sidewall Fusion Fusion?
?
Surface Slag
? ?
Slag Inclusion
Crater Pipe
?
Lack of Root Fusion
?
Lack of Root ?
Lack of Root Fusion
Penetration
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6C Cap
Welding Process FCAW
Incomplete
?
Cap Undercut
Filled Groove +
Lack of
Sidewall
?
Surface slag & Spatter ?
Fusion Longitudinal
?
Crack
?
Slag Inclusion
?
Incomplete Filled
Groove + Lack of
Sidewall Fusion + Cap
Undercut Intermittent
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6C Root
Welding Process FCAW
Mechanical Damage
? ? Poor Stop/Start + Lack of
Burn Through
?
Root Penetration
?Excess Penetration
?
Lack of Root Fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6D Cap
Welding Process MMA (SMAW)
?
Porosity
Incomplete
?
Filled Groove
Excess Cap Cap Lack of Sidewall Cap
Height ? ?
Undercut ?
Fusion ?
Undercut
?
Overlap between Capping Passes
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6D Root
Welding Process MMA (SMAW)
?
Mechanical Damage
?
Lack of Root Fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6E Cap
Welding Process MMA (SMAW)
Lack of
?
Sidewall
Fusion
?
Cap Undercut Intermittent ?
Cap Undercut Intermittent
?
Incomplete Filled Groove
?
Excess Cap Height
?
Incomplete Filled Groove
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6E Root
Welding Process MMA (SMAW)
?
Poor Stop/Start + Crater Pipe ?
?Lack of Root Fusion Lack of Root Fusion
?
Root Undercut
?
Excess Root Penetration
?
Excess Root
Penetration
?
Crater Pipe
?Lack of Root
fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6F Cap
Welding Process MMA (SMAW)
Mechanical
Damage
?
?
Lack of Sidewall fusion ?
Crater pipe
?
Poor Toe Blend
?
Lack of Sidewall Fusion + Incomplete Filled Groove
Arc
?
Tack Weld ?
Strikes
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6F Root
Welding Process MMA (SMAW)
?
Lack of Root Fusion
?
Arc Strikes
?
Arc Strikes
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample 6G Cap
Welding Process MMA (SMAW)
?
Parent Material Damage
?
Arc Strikes
?
Arc Strikes
Lack of Sidewall Fusion +
?
Incomplete Filled Groove
?
Poor Toe Blend + Excess Cap Height
Porosity
?
Parent material
?
gas cavities
?
Plate corrosion
?
Poor Stop/Start
?
Lack of Root Fusion
? slag ?
?
Crater pipe Surface
Surface Slag
?
Linear Misalignment
?
Incomplete Filled Groove ?
Arc Strikes ? ?
?
Arc Strikes
Slag Inclusion Arc Strikes
Arc Strikes
?
Cap Undercut Intermittent ?
Cap Undercut
?
Arc Strikes
?
?
Crater pipe
?
Excessive root penetration
Linear misalignment +
?
lack of root fusion
?
Lack of root fusion
? Poor stop/start
?
Lack of root fusion ?
Arc strikes
Arc strikes
? ?
Spatter
Cap undercut
?
Arc strikes
?
Poor toe blend full weld length
Arc strike
?
Lack of root penetration ?
Burn through
?
Poor stop/start ?
?
Linear misalignment
?
Lack of root penetration ?
Lack of root fusion
?
Mechanical damage ?
Lack of root fusion
+ poor stop/start
?
Cap undercut ?
Arc strikes
?
Cap undercut
?
Porosity
?
Cap undercut intermittent
Cap undercut
?
?
Mechanical damage
? fusion
Lack of root
Linear misalignment +
?
lack of root fusion
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample T4 Cap
Welding Process MMA (SMAW)
Mechanical damage
?
?
Cap undercut ?
Cap undercut
?
Spatter/irregular cap profile
Root undercut ?
Arc strike
?
intermittent
?
Lack of penetration intermittent
?
Ground flush root
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample H8 Cap
Welding Process MMA (SMAW)
?
Surface slag
?
Arc strikes damage
?
Mechanical
?
Cap undercut intermittent
?
Cap undercut intermittent
Mechanical
damage?
Note: Mechanical damage seek advice on course of action.
Excess cap height and poor cap profile throughout. Arc strikes
require blending and crack detection.
Copyright © 2006, TWI Ltd World Centre for Materials Joining Technology
Plate Sample H8 Root
Welding Process MMA (SMAW)
?
Arc strike ?
Lack of root
fusion
?
Lack of root ?
Spatter
?
Lack of root
fusion
?
Lack of root
fusion
fusion
?
Root undercut intermittent
?
Spatter