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底盘下车电气
Crane Chassis Electrics
QY50V532
主讲人：车霞
Lecturer: Che Xia

职称、职务：电气设计主管工程师
Professional title and post: Electric design engineer in
charge
制作：工起汽车吊工程技术部
Edit By: Truck Crane Engineering Technology
Department of Mobile Crane Branch

编撰日期： 2011.5.10
Compiling Date: May 10, 2011
 目 录
CONTENTS
驾驶室布置
1. Driver’s Cab Layout

仪表板总成
2. Instrument Panel Assembly

前组合灯
3. Front Combination lamp
中央配电盒布置
4. Central Power Distribution Box Layout

电源控制盒布置
5. Power Control Box Layout

发动机
6. Engine

电气原理图
7. Schematic diagram – Electrical system

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 1 驾驶室布置
Driver’s Cab Layout

示廓灯
警示灯(选装) Corner marker lamp
Rotating beacon (optional)
钢丝绳托架
Wire rope holder
左组合视镜
Outside mirror (left)
扶手
Handrail 雨刮器
Wiper

前组合灯
钥匙孔 Front combination lamp
Key hole 前雾灯
车门手柄 Front fog light
Door handle
右组合视镜
Outside mirror (right)

侧转向灯
Side turn signal

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 1 驾驶室布置
Driver’s Cab Layout

遮阳帘
Sun visor

工具盒 Tool box

保险丝盒
Fuse box

Instrument platform
仪表台
Clutch oil tank
离合器油罐
方向盘总成
Steering wheel assembly
气喇叭开关
Air horn switch 副驾驶员座椅
离合踏板 Co-driver’s seat
Clutch pedal
制动踏板
Brake pedal
油门踏板 驾驶员座椅 中心控制台
Accelerator pedal Driver’s seat Center control console

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2 仪表板总成 Instrument Panel Assembly

2.1 仪表
2.1 Instruments Water thermometer Speedometer

发动机转速小时表 水温表 车速里程表

Tachometer

双针气压表 机油压力表 燃油表 电压表

Double-pointer barometer Engine oil pressure gauge Fuel gauge Voltmeter

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2 仪表板总成 Instrument Panel Assembly

发动机转速工作小时表：指示发动机每分钟转速并显示发动机运转时间；
Tachometer: It is used to indicate the engine speed (RPM) and display the working hour of the engine;
水温表：指示发动机冷却液温度；
Water thermometer: It is used to indicate the engine cooling liquid temperature;
车速里程表：指示起重机的行驶速度，并显示起重机行驶的总里程数；
Speedometer: It is used to indicate the crane driving speed, and display the total driving distance of the crane;
双针气压表：气压表中的两个指针分别指示前桥和中、后桥贮气筒的气压；
Double-pointer barometer: It has two pointers, respectively indicating the air-reservoir pressure in the front axle
and intermediate/rear axle;
机油压力表：指示发动机运转时的机油压力；
Engine oil pressure gauge: It is used to indicate the oil pressure when the engine is running;
燃油表：指示燃油箱内的油量；
Fuel meter: It is used to indicate the oil quantity inside the fuel box;
电压表：发动机运转时指示发电机的电压，发动机停机时指示蓄电池的电压。
Voltmeter: It is used to indicate the voltage of the generator when the engine is running; while indicate the voltage
of the storage battery when the engine stops.

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2 仪表板总成 Instrument Panel Assembly

2.2 指示灯
2.2 Indicator lights
Right turn indicator light

Left turn indicator light

左转向指示灯 右转向指示灯
Emergency steering indictor light (option)
低气压报警指示灯 Low air pressure warning light 应急转向指示灯(选装件)

充电故障指示灯Charge fault indicator light Rear fog indicator light 后雾灯指示灯

Exhaust brake indicator light
水温过高报警指示灯Water-temperature warning light 排气制动指示灯

远光灯指示灯 High beam indicator light Automatic door warning light 门开报警指示灯
The fifth outrigger retracting indicator light (option)
第五支腿缩到位指示灯(选装件) PTO indicator light 取力指示灯

机油压力报警指示灯 Oil pressure warning light Transversal differential locking indicator light 轮间差速锁止指示灯

驻车制动指示灯 轴间差速锁止指示灯
Parking brake indictor light Longitudinal differential locking indicator light

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2 仪表板总成 Instrument Panel Assembly

左转向指示灯：当打开左转向灯开关时，该指示灯闪亮，表示汽车起重机要向左转弯；
Left turn indicator light: When the left turn indicator light switch is on, such indicator light will light up,
indicating that the truck crane will turn to left;
低气压报警指示灯：该指示灯亮表示气制动系统气压过低，车辆不能行车，只有当气制动系统气压升高
至规定值，指示灯熄灭后方可行车；
Low air pressure warning light: When the warning light is on, it indicates that the air brake system has
a very low air pressure. At this time the crane can not drive. Only when its air pressure rises to the
stipulated value and the warning light is off, can the crane drive;
充电故障指示灯：点火钥匙开关在“ ON” 位置时，该指示灯亮，发动机起动后灯会自动熄灭，表示发
电机向蓄电池充电；
Charge fault indicator light: When the ignition starter switch is in “ON” position, such indicator light will
light up. When the engine is started to charge the storage battery, the indicator light will go out
automatically;
水温过高报警指示灯：该灯亮时，表示发动机水温过高，应立即查看水温表，停车检查发动机冷却系统
；
Water-temperature warning light: When the warning light is on, it indicates that the engine water
temperature is too high, so it is required to immediately check the water thermometer and stop the
engine to check its cooling system;

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2 仪表板总成 Instrument Panel Assembly

远光指示灯：当照明转换到远光或使用超车灯时，远光指示灯亮；
high-beam indicator light: Such indicator light will be on when the high beam or headlamp flasher is
used.
机油压力报警指示灯：正常操作，当点火钥匙开关在“ ON” 位置时，报警灯亮，当发动机起动后报警灯灭
；
Oil pressure warning light: When the ignition starter switch is in “ON” position, the warning light will light
up; after the engine starts, the warning light will go out;
驻车制动指示灯：该指示灯亮时，表示驻车制动器处于工作状态，起重机不能行驶。只有松开驻车制动手
柄，该指示灯熄灭后，起重机方可行驶；
Parking brake indicator light: When the indicator light is on, it indicates that the parking brake is under
working status. Never start the crane until the parking brake is released and the indicator light is off;
轴间差速锁止指示灯：当轮、轴间差速锁止开关接通，轴间差速器锁止，该指示灯亮；
Longitudinal differential locking indicator light: When the longitudinal differential locking switch is
switched on, the longitudinal differential will be locked, and the indicator light will be on;
轮间差速锁止指示灯：当轮、轴间差速锁止开关接通，轮间差速器锁止，该指示灯亮；
Transversal differential locking indicator light: When the Transversal differential locking switch is
switched on, the transversal differential will be locked, and the indicator light will be on;

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取力器指示灯：取力器挂上后，该指示灯亮；
PTO indicator light: Such indicator light will be on after PTO is activated;
门开报警指示灯：任何情况下该报警灯点亮都是提醒驾驶员车门没有关好；
Automatic door warning light: If such warning light is on under any circumstances, it reminds the
driver that the door is not closed well;
排气制动指示灯：该指示灯亮 , 表示排气制动系统进入待命状态或正在工作；
Exhaust brake indicator light: When the indicator light is on, it indicates that the exhaust brake
system enters the standby status or is under working;
后雾灯指示灯：当后雾灯处于使用状态，该指示灯亮；
Rear fog indicator light: When the rear fog light is in use, such indicator light will be on;
应急转向指示灯：如果选装了应急转向系统，此指示灯在钥匙开关旋至 ON 档时就会亮，只有车速达到 15 公里以上时此
灯熄灭；
Emergency steering indictor light: If emergency steering system is installed, such indicator light will be
on when the ignition starter switch is placed to “ON” position, and it will be off only when vehicle
speed is more than 15km/h;
右转向指示灯：打开右转向灯开关时，该指示灯闪亮，表示汽车起重机要向右转弯。
Right turn indicator light: When the right turn indicator light switch is on, such indicator light will light
up, indicating that the truck crane will turn to right;

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2 仪表板总成 Instrument Panel Assembly

2.3 中心控制台
2.3 Center control console

中心控制台 Center control console

开关指示灯 switch indicator light

组合收放机 Radio cassette

VO L
M O DE DSP PO WER
SEL

1 2 SCAN 3D
BND
4 RDM 5 RPT 6D
MUT 803

空调与暖风 Operating panel for air

操作面板 conditioning and heater

变速操纵手柄
Range selector

Hand brake control lever

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 2 仪表板总成 Instrument Panel Assembly

a. 中心控制台开关指示灯 a. Switch indicator lights on center control console

Engine defect warning light
Cold start ABS defect Low-water-level (equipped with Cummins engine)
indicator lightindicator light warning light 发动机* Engine defect
发动机诊断 冷启动 ABS故障 低水位报警 报警指示灯 发动机 diagnosis
Engine defect 指示灯 指示灯 指示灯 指示灯 (配康明斯发动机) 诊断开关 switch
diagnosis
indicator light

熄火 轴间、轮间 前雾灯 后雾灯

开关 差速开关 开关 开关
Rear fog light switch
Engine-off switch Longitudinal and transversal front fog light switch
differential locking switch
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2 仪表板总成 Instrument Panel Assembly

发动机诊断指示灯：此指示灯长亮，表示发动机有故障，需要检修。若发动机报警指示灯
或此灯长亮，按下发动机故障诊断开关，此指示灯闪烁，显示发动机的故障代码；
Engine defect diagnosis indicator light: If this indicator light is on for a long time, it
indicates that the engine has a fault and it needs to be inspected. If the engine defect
warning light or such indicator light is on for a long time, press the engine defect
diagnosis switch, such indicator light will flash to display the engine error code;
冷启动指示灯：该指示灯亮，表示发动机预热系统正在工作；
Cold start indicator light: When the indicator light is on, it indicator that the engine
preheating system is under working;
低水位报警指示灯：当发动机膨胀水箱内的冷却液的液面低于设定值时，该指示灯亮；
Low-water-level warning light: When the cooling water level inside the engine expansion
tank is lower than the setting value, such indicator light will be on:
发动机报警指示灯：该功能未使用，指示灯常灭；
Engine defect warning light: Such function is not in use, and the warning light is always
under “off” status.

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发动机诊断开关：当发动机诊断指示灯或报警指示灯常亮时，按下此开关再松开，发动机诊断
指示灯闪烁，显示发动机故障代码；
Engine defect diagnosis switch: When the engine defect diagnosis indicator light or the
engine defect warning light lights up, press this switch and then loosen it, the engine defect
diagnosis indicator light will flash and display the engine error code;
熄火开关：按下此开关 2-3 秒发动机停止运转；
Engine-off switch: The engine will stop running after pressing the switch for 2-3seconds.
轴间、轮间差速锁止开关：按下此开关，轴间、轮间差速器被锁止；
Longitudinal and transversal differential locking switch: The longitudinal and transversal
differentials will be locked after pressing this switch;
前雾灯开关：按下此开关，前雾灯点亮；
front fog light switch: The front fog light will be on after pressing the switch;
后雾灯开关：只有当远光灯、近光灯或前雾灯打开后，按下此开关才能打开后雾灯。
Rear fog light switch: The rear fog light will be started by pressing the switch only after the
high beam light, low beam light or front fog light is turned on.

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2 仪表板总成 Instrument Panel Assembly

b. 组合收放机 b. Radio cassette

VOL
MODE DSP POWER
SEL

1 2 SCAN 3D
BND
4 RDM 5 RPT 6D
MUT 803

显示窗口 音量或功能增减调节钮 SD卡插口 USB插口

Display window Volume or function adjustment button SD card socket USB socket
电源开关按钮 波段控制键 BAND
POWER MODE
收音 /SD/USB 转换
BND
Power switch Audio/SD/USB switch Band control key
音效选择键SEL

DSP 时间显示，短按显示时间；长按 3
SEL MUT 电话静音功能 MUTE
秒后，可用▲▼的按键调节时间
Sound effect
Mute function
selection key
Time display: Display time when
pressing it for a short time; after
pressing it for 3s, use the ▲▼key to
adjust the time

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 3 前组合灯
Front Combination Lamp

Front low beam Front turn signal

前近光灯 前转向灯

前远光灯 前雾灯 前位灯 侧转向灯

front high beam front fog light Front position light Side turn signal

如图所示。以驾驶室左边车灯为例，右边车灯与此相同。
Shown as the Figure above, take the lights on the left of the cab as an example, the ones on its right
are same.

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4 中央配电盒布 Central Power Distribution Box Layout
置

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4 中央配电盒布 Central Power Distribution Box Layout
置

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6 发动机
Engine

起动马达 ECU模块 预热器

Starting motor ECU module Preheater

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 6 发动机
Engine

发动机上电气元件：机油压力传感器、水温传感器、转速传感器
Electric parts of engine : Oil pressure sensor, water temperature sensor, and speed sensor

变速箱上电气元件：空挡开关、倒档开关、取力器指示开关、车速里程传感器
Electric parts on the transmission: Neutral position switch, reverse switch, PTO indicator light
switch, and speedometer sensor

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 6 发动机
Engine

ECU 模块功能 ECU module function

整车线束接口
Wiring harness interface of 传感器接口 Sensor
complete vehicle
interface
排气制动开关及电磁阀
与整车相关功能 Exhaust brake switch and solenoid valve
上车电子油门
Functions related Superstructure electronic accelerator
to the complete 发动机运行相关数据传感器：
vehicle Related data sensors for engine running:
轨压传感器（跛行）
Rail pressure sensor (driving lamely)
水温传感器（跛行）
Water temperature sensor (driving lamely)
机油压力温度传感器（报警）
Oil pressure and temperature sensor (alarm)
进气压力温度传感器（跛行）
喷油器接口
Intake pressure and temperature sensor (driving
Fuel injector interface lamely)
喷油器（冒黑烟、功率不足） 曲轴转速传感器（起动困难）
Crankshaft speed sensor (difficulty in starting )
Fuel injector (with dark smoke, indicating
having an insufficient power) 凸轮轴转速传感器（起动困难、跛行）
Cam shaft speed sensor (difficulty in starting, driving
高压油泵流量传感器（跛行） lamely)
High-pressure oil pump flow sensor (driving
lamely)

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7 电气原理图
Schematic Diagram – Electrical
System

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7 电气原理图
Schematic Diagram –Electrical system

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