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Title Abstract Introduction Advantages Components References and Results Summary 1 .. 2 .3 4,5 . 6,15 . 16 . 17
HYDRAULIC PRESS
The Abstract
Design and manufacture a hydraulic press up to 15 Ton
Introduction.
The hydraulic press is one of the oldest of the basic machine tools. In its modern form, is well adapted to presswork ranging from coining jewelry to forging aircraft parts. Modern hydraulic presses are, in some cases, better suited to applications where the mechanical press has been traditionally more popular.
Components
Motor Pump Piston Frame Pipes Hydraulic Oil Pressure Gauge Control Valve .. .. .. . . ..
Motor
YC Capacitor induction motor
1 phase 220 V
No 1007071796 2 HP 12.4 A
IP 44
DATE 2010 8
Pump
Max pressure = 300 bar = Oil flow direction Motor + Pump
Piston
Inlet diameter = 4.5 cm Outlet diameter = 10 cm Area of piston = = 15.9 Max daylight = 34 cm Min daylight = 22 cm Stroke of piston = 12 cm
Frame
Daimention
Tank = 50x39x30 cm A = 237 cm B = 188 cm D = 100 cm C = 114 cm K = 68 cm L = 100 cm F = 34 cm E =22 cm J = 40 cm
Pipes
Diameter = 12 mm Piston inlet pipes length = 63 cm Piston outlet pipes length =56cm Tank inlet pipes length = 140 cm Tank outlet pipes length = 155cm
Lubrication
Hydraulic presses have very few moving parts. Those parts that do move, operate in a flood of pressurized oil, which serves as a built-in lubrication system. Should leakage occur, it is usually caused by the failure of an easily repairable part such as the ram packing, or a loose fitting. Hydraulic Oil No = = Assume volumetric efficiency = 95% Overall = 90% Volume of oil in max stroke = xL = 190.8 =0.19L
Pressure Gauge
Scale from 0 to 700 bar for measuring the oil pressure.
kw
Summary
Design and manufacture a hydraulic press up to 15 Ton The Type of Press Frame: H type Maximum pressure = 300 bar = Maximum force = N Time off long stroke length= 15.35 sec Time off short stroke length=10.7 sec Hydraulic press speed: Close = 0.78 m/s Hydraulic press speed: Open = 1.12 m/sec Detected problems : The project need a relive valve to return the oil to the tank when it pass the maximum pressure for safety Future: Add a control system to transform the hydraulic press from manual to automatic