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Introduction
Definition
Accountants view: Current Assets Current Liabilities. Concerned at the arithmetical accuracy. Finance Managers view: Current Assets. Concern is to find funds for each item of CA at such cost and risk that the evolving financial structure remains balanced. Production Controllers View: the fund needed to meet the day to day working expenses ie. to pay for materials, wages and other operating expenses. A more expressive definition: the amount of capital required for the smooth and uninterrupted functioning of the normal business operations of a company ranging from the procurement of raw materials, converting the same into finished products for sale and realizing cash along with profits from the accounts receivables that arises from the sale of finished goods on credit. Gross WC: total of CA including loans and advances. Net WC: CA CL including provisions.
Definition contd
An alternate way of looking at working capital is Non cash working capital defined as: Non cash current assets non interest bearing current liabilities. Why cash is removed from the definition?
Although cash is often held to cover the day to day operations of the firm, it is also held for other reasons like future investments, safety buffer against adverse circumstances etc. Cash earns a market interest rate and hence there is no opportunity cost unlike inventory and accounts receivables. ( AR) Only cash that should be considered for the narrower definition of WC is the cash required for day to day operations. With the advancement of cash management technologies the cash required for day to day operations has also become smaller. The CMS services of banks enables companies to lower interest costs by reducing the transit time of cheques, improves liquidity, better accounting and reconciliation etc.
Productive system
Let us assume that the conversion process has 3 sequential stages S1, S2 & S3 taking 6 hrs, 4 hrs & 8 hrs. In order to minimize the idle time the line has to be balanced. A simple approach to balance the line is taking LCM of 6, 4 & 8 which is 2. hence S1 will have 3 work places, S2 will have 2 & S3 will have 4. The balanced conversion will generate 12 units every day with a cycle time of 2 hrs. There will be 9 units of inputs always in the pipe line.
6 hrs 6 hrs 6 hrs 4 hrs 4 hrs 8 hrs 8 hrs 8 hrs 8 hrs
Distributive system
The process is assumed to be continuous and the flow of finished goods from the conversion process is 12 units/day. Assumptions to devise a distribution system: Also, assume that the sales are on 30 days credit basis. Hence, pipeline inventory = 228+360 units. ( 30*12) = 588 units. This includes FG+ debtors. Adding 9 units of WIP, the total inventory = 597.
Sequences Average time in days 1 1 5 5 2 3 1 1 19 Average pipeline inventory 12 12 60 60 24 36 12 12 228
Factory storage Factory to warehouse Processing delay at warehouse Warehouse to distributor Processing delay with distributor Distributor to retailer Handling and processing at retailer Retailer to consumer Total
In order to enable the system to produce continuously, the pipeline inventory of 597 units cannot be reduced. Apart from the pipeline, inventories are also built up for:
Optimizing cost and usage of funds, ensuring a reasonable liquidity etc
All these put together forms the minimum possible inventory levels. The inventories might be higher if the system is not efficient. A small rise or fall in the tail end of the system can create strain on the firms resources. The strain may be more severe for firms like Bata India which has to fund the entire system as a whole as it is wholly owned.
Projection of WC
If the volume gets doubled from 4320 to 8640, the variable expenses will also get doubled to 207360. Conversion fund cycle = 0.00158179*207360 = 328. OH per cycle = 0.00158179*4320 = 6.83. ( FOH remain the same) CWC = 328+6.83 = 334.83. This is same as COS * Unit velocity. Both pipeline and discrete assets blocks certain number of CWC cycles. In order to find out the number of CWC cycles blocked by each asset, divide the amount blocked by the asset / CWC. Ex: WIP/CWC will give the number of cycles blocked by WIP.
Tracing cash
Cash = LTD + Equity+ CL CA other than cash - FA Sources and uses of cash:
Increasing LT debt & decreasing LT debt Increasing equity & repurchasing some stock Increasing CL & paying off a 90 day loan Decreasing CA other than cash & buying some inventory by cash Decreasing FA. & buying some property
Why did Chrysler offer zero interest loans for low mileage products in 2006 when the gasoline prices soared? What was the impact on the inventory days of its gas guzzlers?
Acquire inventory
None
30
(1000)
60
None
105
Collect on sale
1400
Cash cycle:
The cash flows and the other events that occur are not synchronized. For the AP period we dont pay for the inventory and we dont collect until 105 days. Hence, 105 -30 = cash cycle. We have to arrange financing for this period. Cash cycle = operating cycle AP period. The gap in CF can be filled either by ST borrowing or by holding a liquidity reserve in the form of cash or marketable securities. This can be shortened by managing the inventory, AP and AR periods.