Beruflich Dokumente
Kultur Dokumente
Pro ject
Presented By &
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
2
Knack Systems Profile
Global technology services firm, poised for expansion
D Founded in 1998
Operates out of 3 global locations across North America, Europe and Asia
T
Top quality professionals trained and experienced across technologies
Knack Systems is an expanding IT Services firm with a wide range of service offerings.
3
Solution Offerings
Solution Offerings Vertical Focus
D
Product Solutions Manufacturing
SAP Warehouse Management Healthcare
SAP R/3
R
Retail
SAP CRM
Telecom & Hi-Tech
SAP SRM
A
Financial Services
Consulting Solutions
Chemical
Data Warehousing
F
eBusiness Consulting
Data Archiving
T
Lifecycle Stages
Implementation/Custom Development
Upgrades
D
R Financial Services Healthcare
A
F
T
Telecom / Hi-Tech Chemical
5
Offshore Infrastructure
Global Delivery Center - Mumbai
D
Existing High-speed dedicated connectivity
with U.S. locations
Network standards and physical security
R
protocols in conformance with industry
standards
Dedicated Quality control team Mumbai Delivery Center
A
World class training environment
Adherence to an exhaustive set of design and
coding standards
Strong project management team with
F
extensive North American clientele exposure
Development team equipped with SAP licenses
Key Partnerships with IBM, Oracle, Sun and
T
Microsoft
Highly mobile workforce
6
Agenda
1 Introductions
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
7
Knack Systems: WM Prowess
One-stop Solution Provider
D
Dedicated team for SAP Warehouse Management
In-house Supply Chain Experts possessing deep business process understanding
Business consultants have domain expertise and the experience of designing and managing warehouses
R
Technical consultants have focused on SAP WM implementations and have developed process knowledge
The team has the experience and knowledge of implementing more than 30 SAP WM systems
A
Partners with key Hardware vendors (Intermec, Symbol, LXE, Psion Teklogix) for RF implementations - clients
have a wealth of RF options
Warehouse slotting software expertise
F
SAP WM Focus Group Partner
Participant in elite WM “Ramp-Up” projects executed by SAP
T
Working with SAP for Auto Id Infrastructure (AII)
8
Knack Systems: WM Prowess
Functional and technical experience in designing, implementing, and supporting RF functionality
D
Reusable libraries to bring down implementation time and cost
R
Developed several RF transactions like:
A
Printing of pallet labels from RF gun
Physical inventory document generation and entering count results seamlessly
Several reports for RF guns
Additional Re-usable Objects
F
Automated creation of workgroups for wave/2 step picking
T
Set of KPI reports
9
WM Post-production support
Successful WM Post-production support model to address post-production woes
D
Represents the finest, Cost-effective post-production WM support devised
Uses a combination of onsite-offsite-offshore to deliver effective resolutions
Support available for ALL SAP WM implemented systems
R
For WM systems NOT implemented by Knack Systems:
An Analysis phase (about 3 weeks) will precede the actual support
(our personnel will gather all information required to deliver support)
A
A transition phase that will ensure knowledge transfer to support personnel and setting up of issue resolution
protocols
Support is 365 x 24 x 7
F
Access to Functional & Technical resources at all times
Mature Onsite – Offshore model to undertake ABAP development and production support from
T
Offshore to bring down the total cost of ownership
10
Few of our Warehouse Management clients
D
R
A
F
T
11
Global Warehouse Management Experience
UK
CANADA
Implemented SAP WM Systems for
D
Implemented a SAP WM System for Armitage Shanks
American Standard
INDIA
R
Offshore Delivery
USA
Center in India for
Implemented and supported WM related ABAP
the SAP WM system for development and
A
American Standard support
Implemented the SAP RF
functionality for Oakley
South Korea
Supported the SAP WM
F
implementation for Grohe Implemented
America SAP WM
Systems for
Supported the SAP WM
Thailand Sylvania
implementation for World
T
Kitchen Designed the
WM process for
Supported the SAP WM
Ideal Standard
implementation in Aventis
FRANCE
Implemented SAP WM Systems
ITALY
for Ideal Standard Implemented SAP WM Systems for Ideal
Standard
12
Agenda
1 Introductions
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
13
Our Understanding of RasGas
Products
D
Liquefied Natural Gas: 6.6 million tons per annum
Solid Sulfur
R
Other by-products
A
Infrastructure
15 offshore wells on 3 wellhead platforms
F
2 onshore LNG Trains
Ras Laffan Port with 3 LNG Tanks, 1 LNG Berth and 1 Liquid Berth
T
Processes
Production
Liquefaction
Shipment
Regasification
14
Typical WM Project Plan: ASAP Methodology
D
• Blueprint Preparation
•Business Blueprint Plan
•RF Blueprint
R
• Realization
•Prototype preparation
Construct
•RF Development and other enhancements
A
•Master Data Upload (Test Server)
•Final Configuration Validate
•Unit Testing
F •Integration Testing
Transition
• Go-live Preparation
T
•Master Data Upload (Production Server)
•End User Manual Preparation and Training Support
• Post Go-Live Support
15
Typical WM Project Plan
ID Task Name Duration Start
D
November December January February March April May June
1 Initiate 0 days Mon 11/15/04 11/15
2 Plan 15 days Mon 11/15/04
3 Business Blueprint Preparation 10 days Mon 11/15/04
4 Receipt process 5 days Mon 11/15/04
R
5 Issue Process 5 days Mon 11/22/04
6 Internal warehosue processes 5 days Mon 11/22/04
7 RF Blueprint Preparation 25%
10 days Mon 11/22/04
8 Receipt process 10 days Mon 11/22/04
9 Issue Process 5 days Wed 12/1/04
A
10 Internal warehosue processes 5 days Wed 12/1/04
11 Construct 50 days Wed 12/8/04
12 Prototype configuration 10 days Wed 12/8/04
13 RF Development 40 days Wed 12/8/04
50%
F
14 SAPscript development 10 days Mon 1/3/05
15 Interface to external systems (Starship?) 5 days Wed 2/9/05
16 Master data uploads 5 days Wed 2/16/05
17 Final configuration 5 days Wed 12/8/04
18 Validate 20 days Wed 12/15/04
15%
T
19 Unit testing 10 days Wed 12/15/04
20 Integration testing 10 days Wed 1/5/05
21 Transition 39 days Wed 1/19/05
22 Master data uploads in production 3 days Wed 1/19/05
23 End user training manual 5 days Mon 1/24/05
24 End user training 10%
10 days Mon 1/31/05
25 Go-live check 1 day Mon 2/14/05
26 Go-live and support 20 days Tue 2/15/05
16
Warehouse Management: RF Transactions Required
D
Transaction
MIGO
Description
Goods Receipt (Movement Type 101 / 102)
R
MIGO Goods Issue (Movement Type 201 / 202, 261 / 262, 551 / 552)
A
MIGO
VL02N
Subsequent Adjustment
F
QE51N Results Recording
QA11 Record Usage Decision (Movement Type 321 / 322 and 122)
T
LI11N
LI22N
LI13N
Enter Count Results
17
Warehouse Management: Organization Structure
D Plant
R
A
Storage Location
F
T
Warehouse
Storage type 1 Storage type 2
Bins...
Section 1
Section 2
18
Warehouse Layout
D100 D101 D102 D199
D
N
•BStorage Types R N P N E
•UStorage Sections E I W O
R
E S
•LStorage Bin Types T
1 C 1 NW2 V L
•Storage Unit Types A
O
K I K E
NE2 W
A
Y L
R
T F
W
I U L
M
F
H
O
T O
S NS O
L V
SE2 SW2
E E E NW W E
T
S R
M 1 E 1
A S
S L L
E
D
Goods Receipt Process
R
Goods Issue Process
A
F
T
20
Agenda
1 Introductions
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
21
Warehouse Management: Goods Receipt Process
D
R
A
F
T
22
Warehouse Management: Goods Receipt Process
D
Put away / picking strategies defined at Storage Type Level
R
Transfer Requirement
A Source Item
StTy
902
St Sec
001
Src Bin
GR Zone
Transfer
T
Destination Item 001 002 01-02-01
D Storage Type
Search
Sequence
R
A
F
T
24
Warehouse Management: Storage Section Determination
D
Storage Section
Search
Sequence
R
A
F
T
25
Warehouse Management: Goods Receipt Process
D
Put away / picking strategies defined at Storage Type Level
R
Transfer Requirement
A Source Item
StTy
902
St Sec
001
Src Bin
GR Zone
Transfer
T
Destination Item 001 002 01-02-01
D Put away
Strategy
R
A
F
T
27
Warehouse Layout
D100 D101 D102 D199
D
N
B R N Fix
P N E
U E I W
E Bin O
R
S
T
L C 1 NW2 V L
1 away
Put
A
OAdd to
K I K E
Bulk NE2 Bulk Strategy Bulk WStock
A
Y L
R Put away
Put away Put away Put away
T F
Strategy Strategy W Strategy Strategy
I U L
M
F
H
O
T O
S NS O
L V
SE2 SW2
E E E Near
NW W E
Pick Bin
T
R
M S
1 E 1 Open
A S
S L
Put away
L Storage
E
Strategy Put away
28
Warehouse Layout
D100 D101 D102 D199
D
N
B R N Fix
P N E
A E I W
E Bin O
R
S
T
T C 1 NW2 V L
1 away
Put
A
OAdd to
H I K E
Bulk NE2 Bulk Strategy Bulk WStock
A
L
R Put away
Put away Put away Put away
T F
Strategy Strategy W Strategy Strategy
T U L
M
F
H
O
U O
S NS O
L V
SE2 SW2
B E E Near
NW W E
Pick Bin
T
R
S S
1 E 1 Open
A S
L
Put away
L Storage
E
Strategy Put away
29
Warehouse Management: Put away Strategies
D 8
Fixed Bin 6
Storage
Open Storage
5 7 9
R
3 2 4
T Manual
30
Warehouse Management: Put away Strategies
T Manual
31
Warehouse Management: Put away Strategies
T Manual
32
Warehouse Management: Goods Receipt Process
D
R
A
F
T
33
Warehouse Management: RF Transactions Required
D
Transaction
MIGO
Description
Goods Receipt (Movement Type 101 / 102)
R
MIGO Goods Issue (Movement Type 201 / 202, 261 / 262, 551 / 552)
A
MIGO
VL02N
Subsequent Adjustment
F
QE51N Results Recording
QA11 Record Usage Decision (Movement Type 321 / 322 and 122)
T
LI11N
LI22N
LI13N
Enter Count Results
34
Warehouse Management: Goods Receipt
A
•Receipt against ASN
F
•Receipt against Shipment
35
Inbound Process- ASN Pre-receipt
D
R
A
F 2282010.020
T
36
Inbound Process- ASN Putaway
D
R
A
F 2282010.020
T
37
Warehouse Management: RF Transactions Required
D
Transaction
MIGO
Description
Goods Receipt (Movement Type 101 / 102)
R
MIGO Goods Issue (Movement Type 201 / 202, 261 / 262, 551 / 552)
A
MIGO
VL02N
Subsequent Adjustment
F
QE51N Results Recording
QA11 Record Usage Decision (Movement Type 321 / 322 and 122)
T
LI11N
LI22N
LI13N
Enter Count Results
38
Physical Inventory Process: Options
D Annual Inventory
R Continuous Inventory
A Cycle Count
F Inventory Sampling
T
39
Physical Inventory Process
D
R
A
F
T
40
Physical Inventory Process
D
R
A
F 3 4 1 70 01 10 61 .0012 0
T
41
Physical Inventory Process
D
R
A
F
T
42
Physical Inventory Process
D
R
A
F
T
43
Physical Inventory Process
D
R
A
F
T
44
Physical Inventory Process
D
R
A
F
T
45
Physical Inventory Process
D
R
A
F
T
46
Warehouse Management: Goods Issue Process
D
R
A Sales Order Processing Delivery Processing
F
T
Picking Packing Shipping
Goods issue
Documents
47
Warehouse Management: Goods Issue Process
R
Picking Strategy
A Source Item
StTy
Bulk
St Sec
002
Src Bin
01-02-05
Transfer
F
Destination Item
StTy
916
St Sec
001
Dest. Bin
GI Area
Order
Stock Return +
48 Putaway Strategy
Storage Type Determination
D100 D101 D102 D199
D
N
B P N E
R N
U E I W O
R
E S
T
L C 1 NW2 V L
A 1
O
K I K E
NE2 W
A
Y L
R
T F
W
I U L
M
F
H
O
T O
S NS O
L V
SE2 SW2
E E E NW W E
T
S R
M 1 E 1
A S
S L L
E
49
Warehouse Management: Storage Type Determination
D Storage Type
Search
Sequence
R
A
F
T
50
Warehouse Management: Picking Strategies
D
R
A
F
T Picking
Strategy
51
Applied picking strategies
D100 D101 D102 D199
D
N
B
R P N
N Fixed E
U Large / E
Large /
F I O
R
E First
T Bin W Small
S
L Small C 1 L
1 NW2 V
KI
A
Quantity I
Picking
K Quantity In
O
NE2 E W
A
YF L
First
R
O W
T F Out
I M
U L
F
H
T O
(FIFO) O
S NS O V
L
E SE2 SW2
E E NW W E
T
S R
1 E 1
A S
S L L
E
52
Standard Picking Strategies
D
•
•
Fixed Bin
Large Small Quantities (Pick tunnel, Bulk Storage)
R
•
•
First In First Out (FIFO)
Partial Quantities First
A
•
•
Stringent FIFO (Considers all storage types)
Last In First Out (LIFO)
F
•
•
According to Shelf Life Expiry Date
User Exit
T
• Manual
53
Warehouse Management: Picking Options
D
•
•
Normal Picking
Wave Picking
R
• Two Step Picking
A
F
T
54
Warehouse Management: Wave Picking
D Warehouse 001
R Wave
8.00
Wave
10.00
A
F
Del1 Del2 Del3 Del4 Del5 Del6
---- ---- ---- ---- ---- ----
T
TOs TOs TOs TOs
TOs TOs
55
Warehouse Management: Two Step Picking
D STEP 1
REMOVAL
STEP 2
ALLOCATION
R
Material 3
High Relevant Materials
Del. 1
Rack Materials are
are picked allocated to
A
Storage and moved deliveries
to and moved
Del. 1 intermediate to GI Area
G Storage
R Type
Del. 2
F
O Material 1
Del. 2 U
Intermediate Goods
P
Storage Issue
T
1 Area Area
Del. 3
Storage
Type 010 Material 2 Del. 3
56
Material Flow
D100 D101 D102 D199
D
N
B P N E
R N
A E I W O
R
E S
T
T C 1 NW2 V L
A 1
O
H I K E
NE2 W
A
L
Staging R
Area T F
T
W
Lanes M
U L
F
H
O
U O
S NS O
L V
SE2 SW2
B E E NW W E
T
S R
S 1 E 1
A S
L Door L230
E
57
Warehouse Management: Implementation Options
D Individual pieces
R
A
Warehouse with SU but without HU Management
Pallets with license plate
T Nesting of pallets
58
Warehouse Management: HU v/s SU
R
A
Handling Units Storage Units
F
Can have hierarchy No hierarchy
T
Know the packing material
Known within warehouse only
Are independent objects Highest level of HU
D
Supply Chain Design Materials Management
Yard Management
Demand and Supply Planning Manufacturing
Dock Scheduling
Production Planning Order Promising and Delivery
A
Global Available to Promise Foreign Trade / Legal Services Planned Cross Docking
mySAP Fulfillment Coordination
Opportunistic Cross Docking
SCM
F
Supply Chain Supply Chain Portal Value Added Services
Event Management (SCEM) Collaboration Processes (VMI,
Supply Chain SMI, CPFR) Handling Unit Management
Coordination Collaboration
60
RF System Architecture
D
R
A
F
T
61
WM: RF Transactions
D
R
A
F
T
62
Recommended Handheld Device for 802.11g
Intermec CK30
F
T
63
Agenda
1 Introductions
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
64
Label Printing: Options
Options for integrated bar code label printing within mySAP Business Suite:
R
BAR-ONE from Zebra
A
•Printing of variable graphic images such as logos and symbols possible
F
• Use middleware software for label design and printing
LOFTWARE
T
•Label design done graphically in middleware server
•Useful in heterogenous system environment (SAP and non-SAP)
•Not impacted by SAP downtime
65
Label Printing: Loftware Server Architecture
D
R
A
F
T
66
Label Printing: Printers
D
R
A
F
T
67
Agenda
1 Introductions
R
•Ready to use RF Transactions
•Over 30 WM implementations
A
•One-Stop end-to-end solution provider
T
•Purchase Order Web Enablement
4 Q&A
68
Purchase Order Web Enablement
D
Business Requirement
•
•
Make Purchase Order data available to RasGas Vendors
Status Update of Purchase Order at various stages
A
Proposed Solutions - Options
T
• Implement SAP’s Supplier Relationship Management (SRM)
69
Purchase Order Web Enablement
D
R
A
F
T
70
Purchase Order Web Enablement
D
R
A
F
T
71
What is SRM
D Sourcing analytics
Supplier evaluation
Self-service procurement
Plan-driven procurement
R
RFx & auctions Services procurement
Contract management
A
F
Supplier Enablement Content
Supplier portal Content consolidation
Supplier connectivity Catalog content management
T
72
Procurement with Enterprise Buyer
D
Approval
Workflow is
initiated
A
F
Process Purchasing
Documents
T Confirm Goods or
Verify Invoice – 3 way match Service Receipt
Invoice, Goods Receipt, PO
73
SRM: Log on Screen
D
R
A
F
T
74
SRM: Options
D
R
A
F
T
75
SRM: Purchase Order Creation Steps
D
R
A
F
T
76
SRM: Catalog
D
R
A
F
T
77
SRM: PO created
D
R
A
F
T
78
SRM: Approval Steps
D
R
A
F
T
79
Enterprise Buyer Deployment Options
Self service procurement
D
Classic scenario
Extended classic scenario
Stand alone scenario
R
Plan driven procurement
Extend classic Scenario
A
Classic Scenario: Shopping Carts and approval workflows are handled in SRM, PO
are created in the ERP-system; follow-on documents can be created in both systems.
F
Extended Classic Scenario: Shopping Carts and approval workflows are handled in
SRM, POs are created in SRM and a copy sent to ERP; follow-on documents can be
created in both systems.
T
Standalone Scenario: All purchasing documents are created and processed in SRM;
ERP system is only required for further processing invoices if necessary.
80
Scenarios: Classic, Extended Classic, Standalone
D
R
A
F Back end system
T
81
mySAP Supplier Relationship Management
Ef hi
io
fic gh
D
at
ien er
liz
Strategic Sourcing Operational Procurement
na
t p co
tio
ur ntr
Sourcing analytics Self-service procurement
ra
ch ac
se
as t c
Supplier evaluation Plan-driven procurement
ba
ing om
ly
ex pli
pp
ec an
Su
Contract management
ut ce
A
ion
an
d
F Supplier Enablement
Supplier portal
Content
Content consolidation
T
Supplier connectivity Catalog content management
82
SAP‘s Definition of Supplier Portal (SUS)
A
Portal can easily be accessed by using only a
Web browser and it
F
is tailored for the procurement of goods as well
as services.”
T
83
Procurement with SUS-EBP
D EBP
Order/ Change Order 2
SUS
R PO
Order Response
3
Order
A Confirmation
4
F
Confirmation Confirmation
Confirmation Response
T
Invoice
Invoice 5 Invoice
Invoice Response
84
mySAP SRM Architecture
D
SAP EP ** SRM Content
Internet
R
Backend SAP SAP Bugs SRM
ITS IPC Eye
Supplier
SAP SAP
SAP
A
BW LAC
WPS UME
SAP SAP SAP
SAP BW EBP SUS
SAP
R/3
R/3
F
R/3 CI *
T
R/3
D
•Consolidated Gulf Company (CDC)
•Partnership – CDC and Knack Systems
•Organization Profile Knack Systems
A
•Over 30 WM implementations
•One stop end to end solution provider
T
•Purchase Order Web Enablement
•Bar Code Printing Solutions
4 Q&A
86
Q&A
D
R
A
F
T
87
Warehouse Layout
D100 D101 D102 D199
D
N
B P N E
R N
A E I W O
R
E S
T
T C 1 NW2 V L
A 1
O
H I K E
NE2 W
A
L
Staging R
Area T F
T
W
Lanes M
U L
F
H
O
U O
S NS O
L V
SE2 SW2
B E E NW W E
T
S R
S 1 E 1
A S
L Door
L
E
88
Outbound Process: Door Assignment
D
R
A
F
T
89
Outbound Process: Wave Creation
D
R
A
F
T
90
Outbound Process: Wave Creation
D
R
A
F
T
91
Outbound Process: Picking
D
R
A
1000463188
F
T
92
Outbound Process: Stage Confirmation
D
R
A
F 1000463188
T
93
Outbound Process: BOL Printing
D
R
A
F
T
94
Goods Receipt Using HU Number
D
R
A
F
T
95
Goods Receipt Using HU Number
D
R
A
F
T
96
Assignment of HU to Delivery / Shipment / Group /
Tracking Number
D
R
A
F
T
97