Question:

Demand Distribution
Demand (items / week)

175

200

225

250

Probability

0.20

0.30

0.30

0.20

Lead time distribution

Lead Time(weeks)
Probability

0.25

0.35

0.40

Solution:
Demand
(items/ week) Probability

Cum.Prob

Tag.No

175

0.20

0.20

00 19

200

0.30

0.50

20 49

225

0.30

0.80

50 79

250

0.20

1.00

80 - 99

Lead Time
in weeks

Prob.

Cum.prob Tag.No

0.25

0.25

00 24

0.35

0.60

25 59

0.40

1.00

60 - 99

Trial.
No

Lead Time

First Weak

Second Weak

Third Weak

Demand

Random
No

Demand

Random
No

Demand

Total
Demand
during
Lead
time

Random
No

Lead
Time

Random
No

04

01

175

50

94

175

41

35

200

49

200

34

400

60

96

250

08

175

07

175

600

89

89

250

28

200

42

200

650

34

39

200

70

225

12

425

87

76

225

74

225

52

225

675

49

78

225

63

225

73

450

47

93

250

80

250

69

500

27

11

175

72

225

22

400

10

23

94

250

44

38

250

Total

4525

Question:

One Man Crew

Time in Hrs

Solution:

Two Men Crew

Probability

Time in Hrs

Probability

Three Men Crew

Time in Hrs

Probability

2.00

0.20

0.90

0.15

0.40

0.25

2.50

0.30

1.20

0.25

0.60

0.35

3.00

0.30

1.75

0.45

1.25

0.15

3.50

0.20

2.50

0.15

2.00

0.25

One Man Crew

Two Men Crew

Three Men Crew

Time
(Hrs)

Cum.
prob

Tag.No

Time
(Hrs)

Cum.
prob

Tag.No

Time
(Hrs)

Cum.
prob

Tag.No

2.00

0.20

00 19

0.90

0.15

00 14

0.40

0.25

00 24

2.50

0.50

20 49

1.20

0.40

15 39

0.60

0.60

25 59

3.00

0.80

50 79

1.75

0.85

40 84

1.25

0.75

60 74

3.50

1.00

80 - 99

2.50

1.00

85 - 99

2.00

1.00

75 - 99

One Man Crew

Trial.No

Random.
No

Two Men Crew

Time
(Hrs)

Trial.No

Random.
No

Time
(Hrs)

Three Men Crew

Trial.No

Random.
No

Time
(Hrs)

21

2.50

95

2.50

35

0.60

17

2.00

27

1.20

96

2.00

59

3.00

54

1.75

84

2.00

55

3.00

27

1.20

87

2.00

34

2.50

91

2.50

87

2.00

16

2.00

47

1.75

95

2.00

34

2.50

11

0.90

47

0.60

10

2.00

87

2.50

84

2.00

72

3.00

11

0.90

94

2.00

10

93

3.50

10

73

1.75

10

24

0.40

Total

26

Total

16.95

Total

15.6

Avg.Time = 2.60 Hrs

Avg.Time = 16.95/10
=1.70 Hrs

Avg.Time = 15.6/10
= 1.60Hrs

Question:

Solution:

Bearing
Life

500

600

700

800

900

1000

1100

1200

%
Frequency

06

12

20

25

15

11

07

04

Bearing Life

Frequency

Cum. Frequency

Tag Number

500

06

06

00 05

600

12

18

06 17

700

20

38

18 37

800

25

63

38 62

900

15

78

63 77

1000

11

89

78 88

1100

07

96

89 95

1200

04

100

96 99

Trial
no

For Bearing - I

For Bearing - II

Random.
no

Life of
Bearing
-I

Cum.
Life
(Hrs)

Random.
no

Life of
Bearing
- II

91

1100

1100

21

700

03

500

1600

81

16

600

2200

10

600

11

For Bearing - III

Cum.
Life
(Hrs)

Random.
no

Life of
Bearing
-III

Cum.
Life
(Hrs)

700

17

600

600

1000

1700

49

800

1400

92

1100

2800

42

800

2200

2800

23

700

3500

03

500

2700

600

3400

96

1200

4700

82

1000

3700

74

900

4300

20

700

5400

48

800

4500

13

600

4900

68

900

6300

32

700

5200

68

900

5800

57

800

7100

63

900

6100

65

900

6700

79

1000

8100

00

500

6600

10

99

1200

7900

84

1000

9100

32

700

7300

11

11

600

8500

82

1000

10100

56

800

8100

12

98

1200

9700

62

800

70

900

9000

13

75

900

10600

13

600

98

1200

10200

14

76

900

08

600

49

800

15

75

1100

92

1100

97

1200

16

04

1500

83

1000

54

800

Single Replacement

= 28

Bearings requires = 28 Nos

Double Replacement = 03

Bearings requires = 06 Nos

Triple Replacement

Bearings requires = Nil

= Nil

Set

Life of
Bearing - I

Life of
Bearing - II

Life of Bearing Smallest Life

- IIi

Cumulative
Working Hrs

1100

700

600

600

600

500

1000

800

500

1100

600

1100

800

600

1700

600

700

500

500

2200

600

1200

1000

600

2800

900

700

800

700

3500

600

900

700

600

4100

900

800

900

800

4900

900

1000

500

500

5400

10

1200

1000

700

700

6100

11

600

1000

800

600

6700

12

1200

800

900

800

7500

13

900

600

1200

600

8100

14

900

600

800

600

8700

15

1100

1100

1200

1100

9800

16

1500

1000

800

500

10300

COMPARISION OF COST

SI.NO

DETAILS

POLICY - I

POLICY - II

Number of single Replacement

28

Nil

Number of Double Replacement

Nil

Number of Triple Replacement

Nil

15

Total No. of Bearings Replaced

34

45

Down time in Hours

(28*4)+(3*5) = 127

(15 * 6) = 90

Mechanics Wages

(127 * 25) = Rs.3175

(90 *25 ) = Rs.2250

Cost of Bearing

(34 * 200) = Rs.6800

(45*200) = Rs.9000

Down time Cost

(127 * 50) = Rs.6350

(90*50)=Rs.4500

Rs.16325

Rs.15750

Total Cost ( 6 + 7 + 8 )

Question:

Solution:

Inter Arrival Time

of Truck (minute)

11

12

14

Frequency

18

20

19

10

Inter Arrival
Time
(minutes)

Frequency

Cumulative Frequency Tag Number

00 - 02

03 - 08

18

09 - 17

18

36

18 - 35

20

56

36 - 55

19

75

56 - 74

11

10

85

75 - 84

12

93

85 - 92

14

100

93 - 99

Trial.no

Random.
no

Inter
arrival
time
(minutes)

Arrival
time

Service
Begins

Service
Ends

Waiting Of

Inspector

Truck

23

10.05

10.05

10.11

89

12

10.17

10.17

10.23

27

10.22

10.23

10.29

86

12

10.34

10.34

10.40

10

10.38

10.40

10.46

38

10.44

10.46

10.52

59

10.52

10.52

10.58

43

10.58

10.58

11.04

17

11.02

11.04

11.10

10

81

11

11.13

11.13

11.19

11

36

11.19

11.19

11.25

12

43

11.25

11.25

11.31

13

76

11

11.36

11.36

11.42

14

84

11

11.47

11.47

11.53

15

56

11.55

11.25

12.01

Total = 7

Question:
Solution:

From Possion Distribution Table For Mean = 4

Inter Arrival Time
(minutes)

Cumulative Probability

Tag Number

0.01

00 00

0.09

01 - 08

0.23

09 - 22

0.43

23 - 42

0.62

43 - 61

0.78

62 -77

0.88

78 - 87

0.94

88 -93

0.97

94 - 96

1.00

97 - 99

Trial.No
Random.
(Customer) No

Inter
arrival
time

Arrival
Time

Service
Begins

Service
Ends

Waiting time
of Customer

02

8.01

8.01

8.06

72

8.06

8.06

8.11

75

8.11

8.11

8.16

97

8.20

8.20

8.25

69

8.25

8.25

8.30

03

8.26

8.30

8.35

85

8.32

8.35

8.40

99

8.41

8.41

8.46

81

8.47

8.47

8.52

10

36

8.50

8.52

8.57

11

99

8.59

8.59

9.04

12

08

9.00

9.04

9.09

Total = 13

Question:

Solution:

Inter arrival
time(minutes)

Probability

Service time
(minutes)

Probability

0.10

0.15

0.15

0.20

0.25

0.30

0.25

0.25

0.15

0.10

10

0.10

Inter
Prob
arrival time

Cum.pro
b

Tag .No

Service
time

Prob

Cum.prob

Tag
.No

0.10

0.10

00 09

0.15

0.15

00 -14

0.15

0.25

09 24

0.20

0.35

15 -34

0.25

0.15

25 49

0.30

0.65

35-64

0.25

0.75

50 - 74

0.25

0.90

65-89

0.15

0.90

75 89
8

0.10

1.00

90-99

10

0.10

1.00

90 - 99

Trial.No

Random.
No

Inter
Arrival
Time

Random.
No

Service
time

Arrival
time

Service
Begins

Service
Ends

Waiting time
customer

server

85

69

9.09

9.06

9.16

08

70

9.14

9.16

9.23

77

02

9.23

9.23

9.27

19

45

9.29

9.29

9.35

38

86

9.36

9.36

9.43

40

93

9.43

9.43

9.51

35

24

9.50

9.51

9.56

55

73

9.58

9.58

10.05

43

26

10.05

10.05

10.10

10

24

96

10.11

10.11

10.19

11

08

11

10.16

10.19

10.23

12

40

86

10.23

10.23

10.30
stop

13

12

26

10.29

14

62

33

10.37

15

99

10

97

10.47

Sum = 93

Sum = 6

Sum=15