EN DE

FUTUR
E
STARTS NOW

1 DC-IH/SAL5 | 25/05/2020
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 EN DE
HYDRAULIC GOES DIGITAL

IO-Link
„USB der Automatisierung“ Connected Hydraulics:
Neue Proportionalventile IO-Link
 Vereinfachen Sie Ihr ENGINEERING
 Erhöhen Sie Ihre VERFÜGBARKEIT
 Steigern Sie Ihre PRODUKTIVITÄT
 Beschleunigen Sie Ihre INBETRIEBNAHME

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Neue Proportionalventile
Was ist IO-Link?

„USB der Automatisierung“

IO-Link vernetzt analog angesteuerte Ventile einfach und schnell.

Mit dieser Technik reduzieren Sie ihren Kosten in der Verkabelung und erhöhen gleichzeitig die Produktivität ihrer Anlage.

 Weltweit standardisierte I/O-Technologie

zur Anbindung intelligenter Sensoren und
Aktoren an ein Automatisierungssystem
 Punkt-zu-Punkt-Verbindung,
kein Feldbus

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Neue Proportionalventile
Highlights
Integration von IO-Link in alle
relevanten Feldbussysteme über IO-
Link Master

Vereinfachte und fehlersichere

Verdrahtung Vorteile
von
Reduzierung der Lagerhaltung / Varianz Kürzere
durch einheitliche M12 Kabel für Sensor IO-Link Inbetriebnahmezeiten
/Aktor

Vorbeugende Wartung durch

Automatische Parametrierung der Betriebsstundenzähler / Temperatur-
Devices Histogramm

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Neue Proportionalventile
Topologie mit IO-Link
Engineering HMI WWW

Ethernet
IP20 Buskoppler

Feldbus

IO-Link Master IO-Link

Regelventil Drucksensor Schaltventil

(IO-Link)
DO Modul
Drucksensor Regelventil Positionssensor
(IO-Link)

Schaltventil
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Neue Proportionalventile
IO-Link Master: Wie sieht die Schnittstelle aus?

IO-Link Spec. V1.1

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Neue Proportionalventile
Wie sieht die Schnittstelle aus?
Class A (3-polig)
 Bei diesem Typ sind die Funktionen der Pins 2 und 5 nicht
vorgegeben. Diese Funktionen definiert der Hersteller. Üblicherweise
wird Pin 2 mit einem zusätzlichen Digitalkanal belegt.
Class B (5-polig)
 Bietet eine Zusätzliche Versorgungsspannung und ist für den
Anschluss von Devices geeignet, die einen erhöhten Strombedarf
aufweisen. Hierbei wird über die Pins 2 und 5 eine zusätzliche
(galvanisch getrennte) Versorgungsspannung bereitgestellt.
Verbindungsleitung
 Die Verbindung der Devices mit dem Master wird über maximal 20 m
lange, ungeschirmte 3- bzw. 5-Leiter-Standardleitungen realisiert.

https://io-link.com/de/

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Neue Proportionalventile
Kostenreduzierung durch einheitliche / einfache Verdrahtung

IO-Link - „USB der Automatisierung“

Reduzierung der Lagerhaltung

bisher mit IO-Link  Einheitliches Kabel 3-Leiter/5-Leiter kostengünstig und gut
verfügbar „bewährter Industriestandard“
 Einfache Verlegung von dünnem, flexiblem, ungeschirmten
Kabel

Verdrahtungs- und Installationskomplexität wird deutlich

reduziert.
 Keine Verkabelung der offenen Kabelende auf Klemmleiste
notwendig. (M12 auf M12)
 Keine aufwendige Steckerverarbeitung erforderlich
 Entfall von aufwendiger Abschirmung bei analogen Soll /-
Istwerten

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Kostenreduzierung durch einheitliche Verdrahtung
Kostenvergleich Verkabelung
Heute Analogventil Neu IO-Link Ventil/Aktor und IO-Link Master
Feldbus

ET200SP (RT) 160€ (IRT) 210€

4*AI (5ms) 120€ (125µs) 160€
4*AO (5ms) 160€ (125µs) 190€

Sensor IO-Link

SSI Modul
M12 Standard
Neuer 6+PE (45€) 3 mtr. 6,50€
Aktor IO-Link
R901420483 3 mtr.
Kabelverschraubung ca. 2€
Rexroth IO-Master
240€ = 30€/port
4ports claas B
4ports claas A
115€ Soll / Istwert 36,50€ /Aktor m.
o. Anschaltung Anschaltung
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Kostenreduzierung durch einheitliche Verdrahtung
Topologie Klassisch (Analog) „bisher“

Hoher Verdrahtungsaufwand im System

8xDO 8xDI 8xDI 4xAI 4xAO

1xBK

8x 8x
Feldbus
Systembus
Spannungsversorgung 8 x DO 8 x DI
E/A Verdrahtung

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Neue Proportionalventile
Produktivitätssteigerung ihrer Anlage durch Asset Management
IODD (Gerätebeschreibung)

Instandhaltungs-Management
 Hersteller  Diagnosefunktion ermöglicht vorausschauende Reparatur- und
 Gerätetyp Wartungskonzepte. (Zugriff auf Geräteinformationen Temp;
Betriebsstunden)
 Artikelnummer  Plug&Play spart Zeit und Nerven bei Gerätetausch.
 Kein qualifiziertes Servicepersonal notwendig.

Reduziert reparaturbedingte Stillstandzeiten von

Maschinen und Anlagen
Orts-und Einsatzzuordnung  Durch die Lokalisation der Produkte in der Maschine oder
(Bsp.: “AKZ” “OKZ”)
Anlage auch aus der Ferne.
 Produktidentifikation (elektronisches Typenschild) auch
wenn die Produktbeschriftung durch Einbau oder Abrieb nicht
mehr lesbar ist.

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Neue Proportionalventile
Effizientes Engineering

Kein zusätzliche Tools erforderlich

 Projektierung mit dem Engineering Tool des SPS-Herstellers
 Auswahl und Einfügen des IO-Link Masters aus dem
Gerätekatalog in die Gesamtautomatisierung
 Auswahl Größe und Lage des Adressbereichs
 Zusammen mit Indraworks sichert es den direkten Zugriff auf
Projektierung, Parametrierung und Tests.

Funktionsbausteine für Rexroth Steuerung

 In der Bibliothek stehen alle Bausteine für die Kommunikation
kostenlos zur Verfügung

Projektierung IO-Link Device über IO-Link Master Tool

 Auswahl der benötigten Devices und Zuordnung zu den Ports
(einmalig bei der Projektierung)

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Bosch Rexroth
IO-Link

www.boschrexroth.de/io-link

13 DC-IH/SAL5 | 25/05/2020
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Bosch Rexroth
Übersicht Produkte mit IO-Link

4WRPEH…3X..L1 4WRLE…4X..L1 4WRPE10…3X..L1 4WRPEH10…3X..L1

Rx 29121 Rx 29123 Rx 29122 Rx 29038

Devices

S67E-PN-IOL8 S67E-S3-IOL8 HEDE12-1X HEDE10-3X

(Druckschalter) (Druckschalter)
R911174436 R911174437

14 DC-IH/SAL5 | 25/05/2020
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Bosch Rexroth
Zusammenfassung IO-Link „Highlights“

Vereinfachung der Installation

Analoge Signalführungen werden ersetzt
Interfaces und Kabel werden auf einen einzigen Typ standardisiert (M12 ohne Schirm)
Modulare Maschinenkonzepte können hervorragend unterstützt werden

Erweiterte Diagnose
Diagnose, auch Ferndiagnose bis auf Feldgeräteebene
Kabelbrucherkennung
Geräteabhängige Diagnose über IO-Link

Automatisierte Parametrierung
Automatisierte Parametrierung durch
Funktionsbausteine
Toolunterstützte Parametrierung

15 DC-IH/SAL5 | 25/05/2020
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 EN DE
HYDRAULIC GOES DIGITAL

IO-Link
“USB of Automation“ Connected Hydraulics:
New proportional valves with IO-Link
 Simplify your DESIGN
 Streamline your INSTALLATION
 Maximize your PRODUCTIVTY
 Minimize your DOWNTIME

16 DC-IH/SAL5 | 25/05/2020
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New proportional valves
What is IO-Link?

“USB of Automation“

IO-Link connects analog controlled valves simply and fast.

With this technology, you can reduce your cabling costs and increase the productivity of your plant at the same time.

 Globally standardized I/O technology for

connecting intelligent sensors and actuators
to an automation system
 Point-to-point connection, no fieldbus

17 DC-IH/SAL5 | 25/05/2020
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New proportional valves
Highlights

Integration of IO-Link in all relevant

fieldbus communication systems

Simplified and error-free

wiring Advantages
of
Shorter commissioning
Reduce of stock levels / variance IO-Link time, system downtimes

Preventive maintenance by use of

Automatic parameterization of information on operating hours /
devices temperature histogram

18 DC-IH/SAL5 | 25/05/2020
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New proportional valves
Topology with IO-Link
Engineering HMI WWW

Ethernet
IP20 Buskoppler

Fieldbus

IO-Link Master IO-Link

Control valve Pressure On/off valve

(IO-Link) sensor
DO Module
Pressure Control valve Position sensor
sensor (IO-Link)

On/off valve
19 DC-IH/SAL5 | 25/05/2020
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New proportional valves
IO-Link Master – How does the interface look?

 C/Q – freely configurable

 Additional:
4x type A
 1x hard-wired DI per
port

 C/Q – freely configurable

 Additional:
4x type B
 Independent actuator
supply per port

IO-Link Spec. V1.1

20 DC-IH/SAL5 | 25/05/2020
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New proportional valves
What does the interface look like?

Port Class A (Type A)

 In this type, the functions of pins 2 and 5 are not specified. The
manufacturer defines these functions. Pin 2 is usually assigned with
an additional digital channel.
Port Class B (Type B)
 This type provides additional supply voltage and is suitable for the
connection of devices that have an increased power demand. In this
case, pins 2 and 5 are used to provide additional (galvanically
isolated) supply voltage.
Connecting cable
 The device is connected to the master via unshielded 3 or 5-lead
standard cables with a length of at most 20 m.

www.io-link.com

21 DC-IH/SAL5 | 25/05/2020
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New proportional valves
Cost reduction through standardized / simple wiring

IO-Link – “USB of Automation“

Reduction in warehousing
So far with IO-Link  Standardized 3-conductor/5-conductor cable, cost-efficient and
readily available “proven industrial standard”
 Easy installation of thin, flexible, non-shielded cable

Wiring and installation complexity is significantly reduced.

 No connection of open cable ends to terminal strip required
(M12 to M12)
 No complicated connector processing required
 No more costly shielding for analog command/actual values

22 DC-IH/SAL5 | 25/05/2020
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Cost reduction through standardized / simple wiring
Comparison of cabling costs
Today analog valve New IO-Link valve/actuator and IO-Link Master
Fieldbus

ET200SP (RT) 160€ (IRT) 210€

4*AI (5ms) 120€ (125µs) 160€
4*AO (5ms) 160€ (125µs) 190€

Sensor IO-Link

SSI Modul
M12 Standard
New 6+PE (45€) 3 mtr. 6,50€
Actuator IO-Link
R901420483 3 mtr.
Cable gland approx. 2€
Rexroth IO-Master
240€ = 30€/port
4ports claas B
4ports claas A
115€ Setpoint / actual 36,50€ /Actuator
value w/o power-on with power-on
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Cost reduction through standardized / simple wiring
Topology classic (analog) “so far“

High wiring effort in the system

8xDO 8xDI 8xDI 4xAI 4xAO

1xBK

8x 8x
Fieldbus
Systembus
Power supply 8 x DO 8 x DI
E/A Wiring

24 DC-IH/SAL5 | 25/05/2020
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New proportional valves
Increase in system productivity due to asset management
IODD (device description)

Maintenance management
 Manufacturer  Diagnostic function allows predictive repair and maintenance
 Device type concepts. (Access to device information on temperature,
operating hours)
 Article number  Plug&Play saves time and nerves when it comes to device
replacements.
 No specialized personnel required.

Assignment of place & usage Reduced machine and system downtimes due to repairs
(Example : “AKZ” “OKZ”)  Due to localization of products in the machine or system - also
remotely.
 Product identification (electronic nameplate), if physical
nameplate is no longer legible due to the installation situation
or abrasion.

25 DC-IH/SAL5 | 25/05/2020
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New proportional valves
Efficient engineering

No additional tools required

 Project planning with the engineering tool of the PLC
manufacturer
 Selection and insertion of the IO-Link master from the device
catalog into the overall automation
 Selection Size and location of the address range
 Together with Indraworks it ensures direct access to project
planning, parameterization and tests.

Function blocks for Rexroth control

 In the library all blocks for communication are available free of
charge

Project engineering IO-Link device via IO-Link master tool

 Selection of the required Devices and assignment to the ports
(once during project engineering)

26 DC-IH/SAL5 | 25/05/2020
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Bosch Rexroth
IO-Link

www.boschrexroth.com/io-link

27 DC-IH/SAL5 | 25/05/2020
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Bosch Rexroth
Overview products with IO-Link

4WRPEH…3X..L1 4WRLE…4X..L1 4WRPE10…3X..L1 4WRPEH10…3X..L1

Rx 29121 Rx 29123 Rx 29122 Rx 29038

Devices

S67E-PN-IOL8 S67E-S3-IOL8 HEDE12-1X HEDE10-3X

(Pressure switch) (Pressure switch)
R911174436 R911174437

28 DC-IH/SAL5 | 25/05/2020
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Bosch Rexroth
Summary IO-Link „Highlights“

Simplification of the installation

Analogue signal lines are replaced.
Interfaces and cables are standardized to a single type (M12 without shield)
Modular machine concepts can be excellently supported

Extended diagnosis
Diagnosis, also remote diagnosis down to field device level
Cable break detection
Device-dependent diagnosis via IO-Link

Automated parameterization
Automated parameterization through
function blocks
Tool-supported parameterization

29 DC-IH/SAL5 | 25/05/2020
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