Elstein Ceramic Infrared Click to edit Master subtitle style Presentation

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Elstein was established in Northeim, Germany in 1950 as the only manufacturer worldwide specialized in ceramic infrared radiators. Even in the early days, we employed our own patents and processes to develop infrared radiators whose design and quality have determined the state of technology until today.

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Elstein Panel Radiators

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Applications

Elstein electric infrared heaters are used in plastic industries

Thermoforming, Vacuum Forming, Shrink Packaging Preheating or Vulcanizing of Rubber Plastic Welding and Heat Staking In Gelling Systems for PVC Heating Systems for Glass Fiber Reinforced Plastic Parts Adhesive Activation

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Applications
Radiant Panel

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Applications
Forming Pipe

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Applications
Moving Plastic Pipes

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Applications
Pipe Forming
Widen the ends of pipes for connecting them with further pipes

Equipment: 12 x FSR 400 W and 1 x IRS/K in the middle (not visible)

Total power installed: 5.4 kW

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Applications
Activating Glue

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Applications
Stretching Foils

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Applications
Elstein Ceramic Heating Elements are used in the Food Industry

Baking and browning machines for small cakes and pastries Heating systems for processed cheese

Heating systems for chocolate coatings

Warming systems for large-scale catering

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Applications
Food Service

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Applications

Elstein electrical IR emitters are used in surface technology

Powder Coating
Drying Latex Coatings

Ovens for Painted Sheet Metal Parts

Ovens for Drying Glazing on Ceramic Tiles Ovens for Sinter Coatings

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Applications
Ink Drying
Drying the ink of stamps on fuse bodies

Equipment: 4 x FSR 400 W or HTS/1 400W

Total power installed: 1.6 kW

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Applications

Elstein infrared radiant heaters are used in additional industries

In Paper Machines for Heating Paper Machete

Paper Pulp Drying Soldering Printed Circuit Boards Thermography and Embossing Semiconductor Wafer Preheating and Drying Sterilizing and Incubators

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Applications
Glass Tempering
Tempering of Glass
Tempering (in this case controlled cooling down) and hardening the coatings on the glass bulbs of lamps Length of ring oven approx. 2 m Equipment : FSR/2 500 W Total power installed: 48 kW

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Elstein FSR
Ceramic Infrared Heaters

Elstein FSR panel radiators are ceramic infrared radiators, which are designed for operating temperatures up to 750 C. Surface ratings of up to 64 kW/m can be installed.

FSR series radiators are made using a fullpour casting ceramic process and are characterized by their concave design. Due to the design of this type, there is a space between the radiator and mounting plate, which reduces the heat absorbed by the wiring space.

FSR panel radiators can be used universally and are suitable for assembling radiation areas with any geometry required. They are available in three designs and cover the power range from 60 W to 1000 W.

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With its FSR panel radiators, the company Elstein has been setting design, type, power

Elstein FSR
Ceramic Infrared Heaters

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Elstein FSR
Ceramic Infrared Heaters

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Elstein FSR
Ceramic Infrared Heaters
Type, weight, wattage FSR FSR/2 FSR/4 220 g 125 g 75 g 250 125 60 400 2000 100 650 325 200 1000 500 250 W W W

Surface rating Typical operating temperature Maximum permissible temperature Standard design Wavelength range Operating Voltage 230 V Ceramic full-pour casting Leads 85mm Elstein standard socket Mounting set Thermocouple radiators

16.0 400 750

25.6 500 750

41.6 620 750

64.0 720 750

kW/m2 oC oC m

Integrated thermocouple Type K (NiCr-Ni) Designation T-FSR, TFSR/2, T-FSR/4 TC Leads 100mm

Variants 2 - 10 Special wattages Special voltages Extended leads Live leads with ring terminals

The power can be controlled using thermocouple radiators together with TRD temperature controllers, TSE thyristor switching units and other accessories. IR radiation areas can be assembled using REO reflectors, REF construction sets, EBF construction elements and MBO mounting sheets. The national safety regulations must be complied with for the respective application, for example, the IEC or EN Standard 60519-1, Safety in electrical heating installations.

Further information and safety information are given in the mounting instruction enclosed with each radiator.

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Elstein HTS
Ceramic Infrared Heaters

Elstein HTS high temperature radiators are ceramic infrared panel radiators, which can be used for operating temperatures up to 900 C and surface ratings up to 64 kW/m.

HTS series radiators are produced using a hollow-casting ceramic process and are filled with thermal insulation material. This improves the radiant power output to the material to be heated.

Furthermore, there is a significant reduction in heat dissipated in the wiring space, so that additional insulation of the heating area is usually not required.

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Compared with IR radiators, which are produced using full-poured casting processes, HTS radiators have a considerably reduced heating-up time and, depending on the type of application, enable energy savings of up to 25 %.

Elstein HSR
Ceramic Infrared Heaters

Elstein HSR high speed radiators are quickreaction ceramic infrared panel radiators, designed for operating temperatures up to 900 C and surface ratings up to 64 kW/m.

The external characteristics of the HSR radiators is their visible heating coil, which is installed in a ceramic body. The heat released in the wiring space by this design is up to 65 % less compared to infrared radiators with a heating coil embedded in ceramic.

HSR high speed radiators are particularly suitable for use in clocked production processes, for frequent tool changes or if the temperature has to drop quickly in case of transfer disruptions, in order to prevent damage to the production plant.

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Elstein HSR high speed radiators are

Elstein Color Changing

Ceramic Infrared Heaters
Radiators with color change effect or different-colored glaze.

Elstein radiators can be manufactured as variants of standard products.

Variants are special designed radiators and normally not available from stock.
Radiators with shorter or longer leads.

Furthermore we develop ceramic infrared radiators by ourselves and together with our customers.

Radiators with ring terminals.

Special radiators regarding:

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Design (for example, see the pictures on the left)

Elstein EBF Housing

Ceramic Infrared Heaters
Elstein EBF construction elements are assembled in our factory. They can be equipped with Elstein ceramic panel radiators FSR, HSR/1, HTS/1, SHTS/1 and FSR/2, HSR/2, HTS/2, SHTS/2, whereby it is also possible to combine different radiator designs and wattages of the same types of radiators The ceramic infrared radiators mounted in stainless steel reflectors are inserted in the lower part of an extruded, anodized aluminum section with an Hshaped cross-section and die cast end pieces close the end faces. The user only has to do the wiring, screw in the EBF elements in a steel section frame to be made on site and connect up with the electricity mains. Elstein EBF construction elements are available in four lengths and can be fitted together to form flat or curved radiation panels in any installed position.

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Elstein EBF Housing

Ceramic Infrared Heaters

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Elstein BSI Housing

Ceramic Infrared Heaters
Elstein BSI construction panels are infrared radiation areas, which can be equipped with the ceramic IR panel radiators HTS or HSR. The ceramic infrared panel radiators are fixed to the MBO mounting sheets and surrounded with a housing of frame and capping sections. All housing parts consist of stainless steel so that radiators with high power can be used, too. The BSI construction panels are factory assembled so that the user only has to do the wiring, insert the BSI panel in a steel section frame to be made on site and connect the panel with the electricity mains. Elstein BSI construction panels are available in dimensions from 125 x 250 mm to 1000 x 1500 mm and can be fitted with HTS radiators up to 800 W or rather with HSR radiators up to 1000 W.

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Elstein EBF Housing

Ceramic Infrared Heaters
Length in mm

Inner dim. (Outer dim.) [No. of rad.] 125 (178) [1] 250 (303) [2] 375 (428) [3] 500 (553) [4] 625 (678) [5] 750 (803) [6] 875 (928) [7] 1000 (1053) [8]

250 (303) [2] 0.50 to 2.00 1.00 to 4.00 1.50 to 6.00 2.00 to 8.00 2.50 to 10.00 3.00 to 12.00 3.50 to 14.00 4.00 to 16.00

375 (428) [3] 0.75 to 3.00 1.50 to 6.00 2.25 to 9.00 3.00 to 12.00 3.75 to 15.00 4.50 to 18.00 5.25 to 21.00 6.00 to 24.00

500 (553) [4] 1.00 to 4.00 2.00 to 8.00 3.00 to 12.00 4.00 to 16.00 5.00 to 20.00 6.00 to 24.00 7.00 to 28.00 8.00 to 32.00

625 (678) [5] 1.25 to 5.00 2.50 to 10.00 3.75 to 15.00 5.00 to 20.00 6.25 to 25.00 7.50 to 30.00 8.75 to 35.00 10.00 to 40.00

750 (803) [6] 1.50 to 6.00 3.00 to 12.00 4.50 to 18.00 6.00 to 24.00 7.50 to 30.00 9.00 to 36.00 10.50 to 42.00 12.00 to 48.00

875 1000 1125 1250 1375 1500 (928) (1053) (1178) (1303) (1428) (1553) [7] [8] [9] [10] [11] [12] 1.75 2.00 2.25 2.50 2.75 3.00 to to to to to to 7.00 8.00 9.00 10.00 11.00 12.00 3.50 4.00 4.50 5.00 5.50 6.00 to to to to to to 14.00 16.00 18.00 20.00 22.00 24.00 5.25 6.00 6.75 7.50 8.25 9.00 to to to to to to 21.00 24.00 27.00 30.00 33.00 36.00 7.00 8.00 9.00 10.00 11.00 12.00 to to to to to to 28.00 32.00 36.00 40.00 44.00 48.00 8.75 10.00 11.25 12.50 13.75 15.00 to to to to to to 35.00 40.00 45.00 50.00 55.00 60.00 10.50 12.00 13.50 15.00 16.50 18.00 to to to to to to 42.00 48.00 54.00 60.00 66.00 72.00 12.25 14.00 15.75 17.50 19.25 21.00 to to to to to to 49.00 56.00 63.00 70.00 77.00 84.00 14.00 16.00 18.00 20.00 22.00 24.00 to to to to to to 56.00 64.00 72.00 80.00 88.00 96.00

Radiator Wattage kW 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W 250 W to 1000 W

kW kW
kW kW kW kW kW kW kW kW kW kW kW kW kW

Width in mm

Maximum surface rating 64.0 kW/m2

Weight approx 50 kg/m2

Other dimensions and surface rating available on request

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Elstein Reflectors

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Elstein Reflectors

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Elstein
Ceramic Infrared Radiators

Any Questions?

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Elstein
Ceramic Infrared Radiators

Thank You!
for your cooperation and time!
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