Beruflich Dokumente
Kultur Dokumente
By
Subhani Shaik
M.Tech 2nd Year, 05IM6013
Dept. of Industrial Engineering and Management.
IIT Kharagpur.
Company Information
Problem Definition
Project Objective
Project Scope
Methodology
Literature
Data Collected
Analysis
Work Completed
Honeywell International.
Boeing.
Development and Research Lab. For its new product development, the
are developing drawings for each part of a product using computer aided
techniques like CAD. HTSL is sending its part drawings to its different
Project Scope
The dissertation work covers the evaluation of prototype
department.
Methodology
Find the current process of evaluation of suppliers
Delivery
Cost
Service
3. Process Capability
4. Rating Method
Literature : Performance Factor – Quality…
p= P(X<LSL ) + P(X>USL)
PPM =p * 1,000,000
Six Sigma Quality Level means “All parts or processes within six
standard deviations on each side of mean are acceptable. “
Sigma
Quality Level Percent Accepted Defective PPM
6σ 99.9999998% 0.002
5σ 99.999943 0.57
4σ 99.9937 63
3σ 99.73 2700
2σ 95.45 45500
1σ 68.27 317300
Note : 3.4 parts per million are defective if the mean is shifted by 1.5σ
from Target for the given Six Sigma Quality Level.
Literature : Performance Factor – Quality…
Process Capability :
It is the capability of a process to produce a product relative to the
stated tolerances. Cp and Cpk are two statistics used to define process
capability.
Cp compares the width of the data set variation to the width of the
specification.
Where as Cpk compares the width and centring of the data set to the
specification target , upper and lower values.
USL – LSL R-Bar
Process Capability Ratio Cp = --------------- Where σ = Estimated Sigma = ---------
6*σ d2
Process Capability
Rating System
1 3 5 7 9
Total Points 20
Literature : Performance Factor -Service
Service factor in supplier evaluation process can be measured by
Rating method as follows.
i. Proactive Communication 10
ii. Responsiveness 10
v. Flexibility 5
Total Points 35
As-Is Process Map : Current Inspection Process
As-Is Process Map : Current Supplier Evaluation Process
Data Collection
Quality related data collected from Quality Control department .
Prototype Samples Dimensions
Response to Quality Audit Observations
Response to Corrective Actions Requests.
Delivery
PPM
Cost
Cost Reduction Suggestions (5 Points)
Net Cost Reduction Performance (5 Points)
Cost Management Initiative (5 Points)
Performance during product delivery process (5 Points)
Service
Proactive Communication (10 Points)
Responsiveness (10 Points)
Extraordinary Arrangements (5 Points)
Accessible / Diligent (5 Points)
Flexibility (5 Points)
the criteria in achieving the goal, and compute weights of the criteria
Work to be done
Consistency Checking of AHP
ELLRAM (1995)
“Total Cost of Ownership: An Analysis Approach for Purchasing”,
International Journal of Physical Distribution and Logistics, pp. 163-184.
TIMMERMAN(1986)
“An Approach to Vendor Performance Evaluation”,
The Journal of Supply Chain Management, pp. 2-8.