Discrete Manufacturing Whats New in R12

Tom Greene Principal Solution Consultant

Abstract & Agenda

ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable enhancements, including:

expanded genealogy tracking a new MES interface for expanded WIP control unified inventory tracking across Process and Discrete costing enhancements sub-ledger accounting and much more

AGENDA: 1. 2. 3. Walk through all the new R12 features at a very high level Highlight in more detail the most notable ones Demonstrate the new R12 MFG MES

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Safe Harbor Statement

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracles products remains at the sole discretion of Oracle. You never saw me. I was never here. None of this ever really happened. It was all a dream.
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Some things will never change MRP, ENG, CAP, Mfg Sch are all unchanged in R12
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Inventory Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Inventory Features

Deferred COGS Recognition Depot Repair Enhancements Genealogy Enhancements Ledger Architecture Uptake Legal Entity Uptake Multi Org Access Control Enhanced Reservations Inventory Packing Slip Material Workbench Enhancements Organization Parameter Changes Asset Tracking Transaction Attributes Performance - Pick Release Parallelization Telecommunications Service Orders with Equipment Dual Unit of Measure Control Material Status Control Advanced Lot Control Picking Rules Enhancements Enhanced Manual Material Allocations Material Aging Workflow Support for Indivisible Lots Enhanced Lot Transactions Copy Organization Enhancements Telco Recurring Charges e-Tax

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serials and Lots now have status

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete WIP Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Discrete Manufacturing Solution

Planning & Scheduling

Manufacturing Intelligence

Flexible, Mixed Mode Manufacturing Repetitive Standard Discrete ETO ATO / CTO MTS Flow / Lean Lot-Based

Product Lifecycle Mgmt

Warehousing / Transportation

Manufacturing Execution
Sample Analyze Adjust

Quality Mgmt

Asset Lifecycle Mgmt

Visibility from Shop Floor to Top Floor

Lot / Serial Genealogy Tracking Project Tracking Service

Shop Floor Sys

Contract Mfgrs

Suppliers

Partner Collaboration and Visibility

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete Manufacturing Features

Fixed Component Usage Independent of Build Quantity Optional Inclusion or Exclusion of Component Shrinkage in Material Transactions Inverse Component Usage Scheduling Workbench Enhancements Mobile Return of Assembly Reserved to a Sales Order Reservation of Discrete Job as Source of Supply through Inventory Reservation Form Reservation of Completed Serialized Assemblies through Inventory Reservation Form Serial-Lot Genealogy Enhancements

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Fixed Quantity Components

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Reservations Against WIP

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serial / Lot Genealogy and Tracking

Always Know the Source and Placement of Each Part
Manufacturing Partner
Server Ireland

(S.No. 512)

Suppliers (S.No. 717) (S.No. 929)

Acme Chip Fab 12

CPU

Memory

Disk Array

(S.No. 232)

(Lot No. 115)

(S.No. 892)

E. Storage Austin, TX

Nippon Fab Japan

Disk A

Disk B

(S.No. 676)

(S.No. 339)

SKD Co. S. Korea

Trace a customer shipment back to the original source Trace a lot or individually serialized product through supply base

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Composition

PCI Board

Storage

Where Used

Boards R Us Denver, CO

Serial / Lot Genealogy and Tracking

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Quality

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Quality Features

E-Records Usability Enhancement Redlining of Changes to E-Record ERES support for 21 CFR Part 11 Compliance in Service, Field Service & Quality Genealogy Enhancements Output Quality Charts in HTML UI Quality Audits Solution Quality Enhancements for Multiple Organization Access Control Quality Enhancements for Process-Discrete Inventory Convergence Quality Integration for OPM Batch Process Nonconformance Quality Integration with Asset Operational Status Quality Integration with Depot Repair Tasks Quality Integration with Shop Execution Workstations in WIP, FLM, OSFM

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

HTML Quality Charts

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Quality Audits

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Cost Accounting Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Comprehensive Costing Methods

Analyze Product Cost and Profitability

Standard LIFO FIFO Average Periodic Avg Deferred COGS

Support for multiple costing methods Develop comprehensive standard or

simulation product costs

Rollup costs across the enterprise Costing transactions transparent to shop

floor personnel

Proactively identify, monitor, and analyze

potential variances

Track periodic average cost

simultaneously with other methods

Recognize COGS and revenues in the

same proportion and accounting period

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Cost Management Features

Multi Organization Access Control Deferred Cost of Goods Sold Sub Ledger Accounting (SLA) Accrued Liability Period End Accrual for Receipts Periodic Average Cost Enhancements Inventory Value Report Enhancements Period Close Diagnostics Process / Discrete Inventory Transfer Accounting Supply Chain Cost Rollup Enhancements Fixed Components Component Yield

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Report Enhancements

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete MES

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Manufacturing Execution Options

Confidently Deploy Oracle to Run and Monitor Your Shop Floor
In-House Mfg
Use Directly
Oracle Discrete Mfg as the MES

Outsourced Mfg
3rd You
Model Shop Floor

with Party MES

Oracle Discrete Mfg MES APIs Legacy/3rd Party MES

Mfg Partner
Oracle/ Legacy/ 3rd Party MES

Deliver Real-Time
Shop Floor Visibility to Multiple Layers of Management

Oracle Discrete Mfg

Reduce TCO /
Complexity via Integrated Mfg Mgmt & Production Execution

Share Info Shop Floor

Shop Floor

Shop Floor

Leverage Oracle Discrete Mfg on the Shop Floor in Any Capacity & Gain
Enterprise-wide quality mgmt with complete serial / lot genealogy & traceability Complete configurations mgmt: as designed, as sold, as built, as maintained Compliance with regulations such as RoHS and 21 CFR Part 11 Decision making through built-in business intelligence

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES

Increase OPERATOR Efficiency with Intuitive Workstation Displays

Dispatch list type Authorization through badge number entry

Jobs not ready to be taken up for production

Work Content

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES

Increase OPERATOR Efficiency with Intuitive Workstation Displays

Work Content Actions

View Instructions View Current Employees working

Work Content is all the information required to perform work on an operation. It includes component and resource requirements, work instructions, attachments and other job property information.
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES

Empower SUPERVISORS with Quick Access to Shop Floor Status

ExceptionsExceptions-based management

The logical starting point

for a Supervisor Provides a snapshot of the current shop floor status and issues requiring resolution

View jobs in process and projected capacity shortages with drill downs to dispatch list

Immediate one click

access to supervisory functions - Resolve exceptions - Expedite orders - Reorder dispatch list - Report resource usage - Review shop floor trxns

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Flow, Project, OSFM Manufacturing Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Discrete Manufacturing Solution

Planning & Scheduling

Manufacturing Intelligence

Flexible, Mixed Mode Manufacturing Repetitive Standard Discrete ETO ATO / CTO MTS Flow / Lean Lot-Based

Product Lifecycle Mgmt

Warehousing / Transportation

Manufacturing Execution
Sample Analyze Adjust

Quality Mgmt

Asset Lifecycle Mgmt

Visibility from Shop Floor to Top Floor

Lot / Serial Genealogy Tracking Project Tracking Service

Shop Floor Sys

Contract Mfgrs

Suppliers

Partner Collaboration and Visibility

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Project Manufacturing Features

Project Manufacturing Inquiry Enhancements Purchasing Summary Lines in Project Mfg Inquiries Transfer Project Invoice Charges Enhancements Changes related to Multi-Org Access Control

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Flow Manufacturing Features

Enhanced Flow Execution Workstation Fixed Component Usage Support Maintain Schedule Number when Rolling Schedules Forward

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Shop Floor Management (OSFM) Features

Component Shrinkage Enhanced BOM to Capture Inverse Usage Enhanced Shop Floor Execution Capabilities Fixed Component Usage Support for Lot-Based Jobs Genealogy Enhancements Planning Enhancements for OSFM Sales Order Reservation for Lot-Based Jobs Support for Lot Attributes During Inventory Lot Transactions Support for Lot and Serial Controlled Assemblies Support for Partial Move Transactions Support for RosettaNet Transactions

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Purchasing Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Advanced Procurement

The Integrated Suite that Dramatically Cuts All Supply Mgmt Costs
Spend Categories

Reduce Spend on Goods and Services

Spend Analysis Online Sourcing Category Management

Supplier Collaboration

Orders

Indirect Goods

Streamline Procurement Processes

Services Approval Routing Touchless Buying Automated Payment

Supplier Portal Logistics

Engineered Goods Contract Management Direct Materials

Settlement Budget-Based Procurement Supplier Performance Profile Management Supplier Network

Enforce Policy Compliance

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Purchasing Features

Professional Buyer's Work Center Procurement for Complex Services Multi-Org Access Control (MOAC) Document Publishing Enhancements Material Status Control Sub-lot Control Depot Repair Enhancements E-Business Tax

Communicate Document Attachments to Suppliers Maintain Sourcing Rules/ASLs for Agreement Items Support for Contractor Purchasing Users Compliance to Packaging Constraints Auto-Approval Tolerance for Change Orders eAM Support for Services Procurement Model Complex Pricing for Blanket Line Items Advanced Approval Support for Requisitions Subledger Accounting for Budgetary Control Actions New User Interface for Oracle Purchasing Setups

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Advanced Supply Chain Planning Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

What does ASCP do?

Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, internetbased planning solution that decides when and where supplies should be deployed within an extended supply chain (for example, inventory, purchase orders and work orders). This is the supply planning function. Oracle ASCP addresses the following key supply planning issues:

Purchased parts planning Capacity Modeling and Forecasting Supplier Demand Forecasting Production Planning and Scheduling Available to Promise calculation Sourcing Optimization, Supply Constrain Resolution Excess and Obsolete Planning and Simulation Distribution Planning

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Supply Chain Planning Features

Distribution planning Item attribute simulation sets Sequence-dependent setups Gantt chart enhancements Order queries Reports Discrete Manufacturing integration enhancements Forecast spreading for Gregorian calendars

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract