Beruflich Dokumente
Kultur Dokumente
PRESENTED BY
ATUL SHARMA 80904114020
MAJOR COLLABORATIONS OF SWARAJ GROUPS Swaraj group has entered into technical and financial collaborations with various national and international companies. The maximum share holder of swaraj is now Mahindra and Mahindra. Swaraj Mazda Limited was set with technical and financial collaborations with Mazda Motors corporation of Japan. Technical collaboration was entered into Komatsu Forklift Company of Japan for manufacturing fork lifters at swaraj combine Division. Swaraj Engines Limited was set up in technical and financial collaboration with kirloskar Oil Engines Limited, pune for Manufacturing diesel engines.
Swaraj Tractors Division. Swaraj Mazda Limited. Swaraj Automotive Limited. Swaraj Engines Limited. Swaraj Foundry Limited. Swaraj Combine Division.
SWARAJ 724
SWARAJ 735
26.5 BHP
39.0 BHP
1975
SWARAJ 720
19.5 BHP
1978
SWARAJ 855
55.0 BHP
1983
SWARAJ 922
22.0 BHP
1995
SWARAJ 744
44.0 BHP
1999
MACHINE SHOP
It is the biggest shop in the plant. Machine shop is further divided into :
SML cylinder block line SML cylinder head line Swaraj Tractor Block Gear case and block case line Connecting Rod line Cylinder head line Case transmission line
The various main functions of the shop are : Manufacturing the Tractor Engine components, like connecting rod, gear casing, RV/RB cylinder head, Cylinder block Manufacturing of Mazda Engine Components, like Cylinder block, Cylinder head, Connecting rod, Case transmission Study of different lines and various operations being performed here was done. The study of the production line SML Cylinder block and Tractor Crankcase was specifically done and the layout is described briefly as here under.
Description of the machines of the SML CB Line and operations being performed on them is as follows :
Machine No. 1: HMC-500 (Horizontal machining centre) (no. 1075) Set up 1: Finish milling alternator and cooler side using bottom as reference. Set up 2: Rough milling top face, rough and finish milling sumb face. Generation of reference dowels, brg, cap mtg, dowels and holes. Machine No. 2: HMC- 500 (no.1088) Mtg. holes, drill holes for idler gear, finish bore for core plug holes and main oil gallery plug hole. Semi finish drilling on FWS and GES drilling for mtg. holes. Finish boring for core plug holes, drilling for mtg. holes, oil gallery holes and water jacket holes. Machine No. 3: HMC No.- 500 (no. 1077) Rough bore for cam and crank bore, drilling for mtg. holes. Rough bore for cam and crank bore, drilling for finish bore for core plug holes and blind plug bores.
Machine No. 4: COOPER Gang Milling (no. 814.01) Gap milling and notching Machine No. 5: WIDMA Gun Drilling Drilling of lubrication oil gallery Machine No. 6: Gallery Washing Machine No. 7: Rough Liner Boring Machine (no. 838.01) Rough boring of liner Machine No. 8: HMC -500 (no. 1092) Rough and finish milling of oil jet face, oil jet mtg. hole, oil jet hole, angular oil gallery hole, and tapper holes.
Machine No. 11: Radial Machining RM- 62 Tapping on sump face oil cooler face and alternator face. Tapping for mtg. holes on F.W.S. head mtg. face. Machine No. 12: SUNNEN Honing Machine Machine No. 13: Washing Machine oil gallery and water jacket housing. Machine No. 14: Leak Checking Machine No. 15: Inspection Visual inspection using lamp light Machine No. 16: Packing and Dispatch
Similarly the description of the machines of the tractor crankcase line and operation being performed being performed on them is as follows :Machine No. 1: Sunkap Feeding Machine Sump and top face milling Machine No. 2: VMC 1200, M No. 1123 Sump and cap face drilling, milling and boring operations Machine No. 3: VMC 1200, M No. 1122 Sump and cap face drilling, milling and boring oprations. Machine No. 4: Duplex PAL ( M No. 285.01) G.E and F.W.E. Side rough milling operations. Machine No. 5: Gang Milling ( M No. 814.04) Bearing face side milling operation Machine No. 6: Rough Boring Kirloskar (M No. 831.07) Crank bore, cam bore, and IG bore.
Machine No. 7: Gun drilling machine WIDMA (M No. 826.01) Main oil gallery drilling operation Machine No. 8: washing machine Machine No.8a: notching unit Crankcase notching operation Machine No.9: HMC- 500 (M No. 491.07) G.E AND F.W.E. Side drilling and boring operations. Machine no. 10: VMC -1200 (M No. 1128) Top side drilling operations Rough tapper boring. Liner boring, Top face drilling and milling operations
Machine No. 11: VMC 1200 (M No. 1127) Rough tappet boring, liner boring, top face boring, and milling operations
Machine No. 12,13,14: Radial Drilling Machine RM -62 (M No. 437.10, 437.16, 437.17) Machine No. 15:Washing Machine
Machine No. 16: Semi- finish boring machine (M No. 832.01) crank and cam SF boring
Machine No. 17: Finish boring machine (M No. 833.01) Finish crank, cam and counter boring operation Machine No. 18: PAL machine VA 50 (M No. 493.01) Finishing of tappet bore. Machine No. 19: Duplex Milling Machine (M No. 287.01) GE and FWE Side face milling
Machine No. 20: HMC 500 (M No. 1085) Dowel boring operation
Machine No. 21, 22: Radial drilling machine RM 62 (M No. 473.14,487.15) GE and FEW side and top face milling Machine No. 23: Alex grinder (M No. R40) FEW and GE Side cap finish grinding operation Machine No. 24: Washing Machine Machine No. 25: Inspection and Dispatch to assembly
MACHINES
MILLING MACHINE DRILLING MACHINE
CNC MACHINES
UPSETTER
ASSEMBLY SHOP
ASSEMBLY PROCESS.
CRANK SHAFT FITMENT CAM SHAFT FITMENT GEAR CASING FITMENT CRITICAL AREA PISTON ASSEMBLY CYLINDER BLOCK FITMENT OIL SUMP FITMENT CYLINDER HEAD FITMENT WATER PUMP FITMENT FIP [FUEL INJECTION PUMP] FITMENT FUEL TIMING
FIP FITMENT
FUEL INJECTION PUMP IS USED TO SUPPLY THE FUEL FOR COMBUSTION.
COMPLETE ENGINE