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INTRODUCTION
Visualizing the variations that occur in the central tendency and dispersion of a set of observation.
VARIATION
The axioms or truism of manufacturing is that no two objects are ever made exactly alike.
2. Piece to-piece
3. Time to time
4. Operator
CONTROL CHART
Shows variation of single quality char. within piece/product . A chart with statistical Upper and Lower Limits; if the process stays within these limit over time it is in control and the problem does not exists. TWO types: 1. Variable Control Chart (Pembolehubah) 2. Attribute Control Chart (Sifat) CHAPTER 4
Chart - Range
Chart - Standard deviation
Data Analysis
Chart Analysis
Data Analysis
1. Center Line (CL)
Example 1
Solution
SOLUTION
1. Find control limit (CL)
SOLUTION
2. Upper control limit (UCL) 3. Lower Control Limit (LCL
REVISED SOLUTION
Calculate again data to be in controlled (check)
Where;
REVISED SOLUTION
Then new standard deviations are;
REVISED SOLUTION
Thus new Control Limits for the real operations are;
REVISED SOLUTION
REVISED SOLUTION
Then new Upper and Control Limits;
OBJECTIVE OF REVISED CC
Initiate control charts results in QI Less variation in g average Reduction in R variation Can reduce frequency of inspection - monitoring purpose even once/mth.
CHART
1. Centre Line (CL)
SOLUTIONS
PENYELESAIAN
1. Dapatkan garis pusat (CL) untuk
SOLUTIONS
2. UCL & LCL
A point falls outside control limits assignable cause present must be investigated, corrected
PROCESS IN CONTROL
Individual parts will be more uniform less variation and fewer rejects Cost of inspection will decrease Process capability easily attained Trouble can be anticipated before it occurs
4. Trend or steady change in level Many points near or outside limits due to large difference in material quality and supply. 2 or more machines Different test method