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Hemen Ruparel
Process Costing
Typical features of process costing are. The output is homogeneous. Production is continuous. The production precedes sales. It is feasible to segment the manufacturing operations into clearly identifiable processes. It assumes sequential flow of costs from one process to another.
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Process Costing is
generally used for a mass of identical product or service. The Costs are accumulated in a period. The total costs in a period are divided over the number of units to get an average unit cost.
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Process Costing
Industry Food Textiles Primary Metals Chemicals Oil refining Furniture Machinery Electronics Process 96% 91% 92% 75% 100% 38% 43% 55%
Hemen Ruparel
Process Costing
Service Sector eg.
Compute the costs to process 100000 Fixed Deposit Receipt Applications in a Bank. Compute the costs to serve Customers in a Call Centre.
Process Costing
Raw material Process 1 Process 2 Process 3 Process 1 Process 2 Process 3 Finished Goods
Hemen Ruparel
Process Costing
Raw Material (Inputs) Add Conversion Costs Finished Goods of Add Process 1= Raw Conversion Material of Process 2 Costs Finished Goods of Add Process 2= Raw Conversion Material of Process 3 Costs
Hemen Ruparel
Process Costing
Materials: The raw material is taken at the cost
value for each process. Wages: The wages on each process are traced clearly and allocated to that process. Direct expenses: The direct expenses of each process are traced clearly and allocated to that process. Indirect expenses: They are allocated to each process at predetermined rates.
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Process Costing
A product passes through process A & process B. In June 1500 units are made. There was no WIP neither at the beginning nor at the end of the month. The cost structure is as below: Direct Costs Process A Process B Material 90000 75000 Labor 75000 150000 Expenses 15000 18000 The Indirect Expenses worth 60000 are apportioned on the basis of Direct Labor Costs.
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Process Costing
Process A Direct Material Direct Labor Direct Expenses Indirect Expenses 90000 75000 15000 20000 Process B Transfer to Process B 200000
200000
75000 150000 18000
483000
Indirect Expenses
40000
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Process Costing
Cost per Unit of Process A = 200000/1500
= 133.33
Direct Material Cost per Unit = Direct Labor Cost per Unit = Direct Expenses Cost per Unit = Indirect Expense Cost per Unit = Total Costs
(90000+75000) / 1500 = 110 (75000+150000) / 1500=150 (15000+18000) / 1500 = 22 (60000) / 1500 = 40 = 322
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Process Costing
When there is Work In Progress Inventory at the end of the period, they are converted into equivalent completed units. E.g. 100 units of WiP which is 40% complete is considered as equivalent to 40 completed units. Procedure: 1. Summarize the flow of units of output. 2. Compute Output in terms o9f equivalent units. 3. Compute equivalent unit costs. 4.Summarize total costs to account for. 5. Assign total costs to completed units and to units ending in WiP.
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Process Costing
In Feb.01 , the Assembly had the following data. Beginning WiP (Feb 1,01) = 0 units Started in Feb.01 = 400 units Completed & Transferred = 175 units Closing WiP Inventory = 225 units. Total Costs incurred for Feb.01 Direct Material = 32000 Conversion Costs = 18600 Total Assembly Costs = 50600 The Supervisor estimates that the WiP is about 60% complete.
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Process Costing
Flow of Production Step 1 Physical Units Step 2 Direct Material Conversion Costs
Beginning WiP
Started in Feb.01 to account Completed & Transferred Ending WiP Material 100% of 225 Conversion 60% of 225 Work Done in Feb.01
0
400 175 225 225 135 400
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175
310
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Process Costing
Note that the WiP is for Full 100% of 400
units for Direct Material as the entire material is committed at the initial stage itself. So the equivalent units of WiP of 225 units for Direct Material is 225 units. The Conversion Costs in the 225 of 60% assembled units is equivalent to 135 units of 100% complete.
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400
80
310
60
Complete 175 units WiP (225 Units) Direct Material Conversion Costs Total Costs
175 x 80
175 x 60
225 x 80 135 x 60
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Process Costing
In Mar.01 , the Assembly had the following data. Beginning WiP (Mar 1,01) = 225 units (100% of Materials & 60% of Conversion Costs) Started in Mar.01 = 275 units Completed & Transferred = 400 units Closing WiP Inventory = 100 units. 100% of Materials & 50% of Conversion Costs) Total Costs for Mar.01 WiP (Beginning) = 26100 Material 18000 Conversion Cost 8100 Direct Material Added in Mar.01 = 19800 Conversion Costs added in Mar = 16380 Total Costs to account for = 62280
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Beginning WiP
275
500 400 100 100 500 500 450 50 400 400
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Beginning WiP Started in Current Period To Account For Completed & Transferred From Beginning WiP
225x(100%-100%) & 225x(100%-60%) Started & Completed WiP Ending 100 x 100% & 100 x 50% Accounted for work done in current period 175 100
90 175 50 315
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275
Total Production Costs Step 3 WiP Beginning 26100 36180 Costs Added in Mar
Direct Materials
Conversi on Costs
19800 275 72
16380 315 52
Equivalent Units of Work Done in Current Period Cost per equivalent unit of work done
Step 4
62280
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Assignment of Costs
Direct Material
Conversion Costs Total From Beginning WiP Costs Started & Completed in Mar.01 (175 Units)
0
4680 30780 21700
0 x 72
90 x 52
175 x 72 175 x 52
52480
7200 2600 9800 62280
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100 x 72 50 x 52
Comparison of WAC v/s FIFO Methods WAC 52000 FIFO 52480 Difference + 480
10280
9800
- 480
62280
62280
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