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Introduction
A very compact modular and highly efficient Stenter, offering high reliability,
quality of production.
The streamlined construction enables easy approach to all components and
ease of maintenance.
The machine can be supplied suitable for various heating media like Steam,
operation
OPTIMA 2510 Stenters are provided with very efficient un-curlers and Infra-
Red Edge Sensors which actuate the in-feed device provided with Rack and Pinion system, ensuring perfect fabric holding in clips or pins even at high speeds exceeding 100 meters per minute.
drives
components.
These components are made from special corrosion-resistant aluminum alloy
steam, consisting of a set of hard-chrome plated nozzles with flexible steam connections, for easy and fast cleaning of pin-clip chain.
Weft Correctors
A simple motorized, quick acting two-roller Bow and four roller Skew Weft Corrector
with common shaft with gear boxes mounted on top of the dryer.
The width adjustment device is controlled from the control desk by means of push
buttons.
Delivery
The SWASTIK OPTIMA 2510 Stenter can be equipped with various types of batch
winders-- small batches or big batches or a plaiting down mechanism or any two.
one each for Mangle, Stenter Main Drive, Stenter Draw Roller Drive, Overfeed Drive, Selvedge Tension Drive, Pinning Brush Drive, Plaiter and Batching Drive etc.
Lint Filter
A suitable filter is provided just above the heat exchanger or in case of direct fired
Natural Gas Burners, in the duct. The filter is easily accessible and can be cleaned standing outside the chamber while the machine is in operation. A second security filter is also provided.
atmospheric air with the help of exhaust air, to feed to Stenter at high temperature or to heat water to be used in processing machines or in boiler as feed water.
modern PLC control system which ensures optimum production from the Stenter.
PLC with Graphic Color Screen Display of various functions on a Visual Display
Unit/Touch Screen can be as follows: Automatic Speed Control of machine through programmed Dwell time. Squeezer Pressure. Fabric wet pick-up control Over-feed control Exhaust moisture control in dryer Fabric moisture control in dryer Width indication and control Chamber and fabric temperature control Pick Controllers for GSM control
1500 mm to 3800 mm Fabric Width 1200 mm to 3600 mm Mangle Two Bowl or Three Bowl Top Roller 305 mm Diameter Driven Roller 295 mm Diameter Bottom Roller 305 mm Diameter Guide Roll Diameter 114 mm / 141 mm / 152 mm / 177 mm (Wider Width) Weft Correction Motorized Manual OR Fully Automatic Electronic Stenter from 3 Chambers to 10 Chambers Heating Media Thermal Oil / Direct Gas / Steam
ICOMATEX stenter
ICOMATEX Stenter gives you a wide range of options to let you able to process the
Highly efficient chamber are 3m long and divided into 2, 1.5m sections with control of
Non-stop Accumulator.
Non-stop J Box. Multipass padder for extra long impregnation time. IC801AC coating entry system.
The FL2 pad mangles have 2 squeezing rollers with a hardness shore adopted to each customer needs.
The FL3 pad mangle have 3 squeezing rollers with allow the wet on wet impregnation for special finishes.
General overfeeding of the fabric with 1 motorized roller with encoder inside the casting to avoid vibrations. Lower overfeeding which acts only on the lower roller in order to give more or less speed in respect to the upper roller to give more or less uncurling tension. Uncurling motorized roller. Skew correction roller installed on rails.
B)
C) D)
Independent regulation of airflow of the up and down blowing nozzles by means of speed inverters. Digital indication on the front panel in %. This system has independent motors for upper and lower airflow to avoiding the use of mechanical dampers.
Heating systems
There are two heating system Direct gas-Indirect gas heating Thermal oil/ steam heating
source depending on every fabric needs in order to guarantee the best quality.
By-Pass System
By-pass system of air deflection during chain stop allowing the fans to remain on. It avoided the direct incident of the air on the fabric which some causes the damages
touch screen installed on the front panel, with access to all the main controls on the Stenter.
An extra auxiliary touch screen is installed at the exit of the machine to allow operation
of all the main commands. (Temperature, working width, speed, overfeed, burner, etc)
This extra screen avoided also stop of line due to computer casualties.
IC-REMOTE
Check, control and update remote system. The IC-REMOTE allows technical assistance through internet.
ICOMATEX include on its ICPROD a control unit with pyrometer which detect the temperature of the fabric.
During the process operator will only insert temperature and dwell time. The ICPROD unit will automatically calculate the optimum speed detect exactly the point where the fabric is dry.
With the help of the ICOSAVE the hot air of the exhaust can be used as an energy source to pre heat clean air which will be heat the Stenter by using less energy.
Air-Water
SUN-SUPER S stenters
Following are the features
Wide internal space of chamber for easy cleaning Zigzag arrangement of hot blast fan motors Stop mark preventing damper provided
width.
The Stenter is oil free type and adopts twin air circulation system to achieve good heat
setting effect.
Heating source: Thermal oil, gas or electricity