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CONTENT
Defining Quality
DEFINING QUALITY
According to the ISO 9000 Standard, the
quality of features and characteristics of a product or service, that bear on its ability to satisfy a given or implied need. According to Joseph Juran, Fitness for Use.
and attitude of a company committed to making available to its internal and external customers products and services fit to meet their needs. Aims at ensuring Quality across all activities, levels and section of the company. It requires every process to be done right the first time and every time. It further requires that wastes and defects to be done away with.
ORIGIN OF TQM
After world war II, many Japanese
companies felt the need to change the way they produced goods and services. Japanese invited American Statistician- W. Edward Deming Deming formulated many methods and principles Many Japanese company adopted and developed Demings Principles and by late 1970s emerged global leader in their
CONT.
Another American statistician M. Joseph
Juran visited Japanese companies. Many American companies lost the market share to their Japanese counterparts Eventually, most Japanese companies and many south Asian countries embraced the TQM philosophy. This era witnessed a quality movement across the world.
CONCEPT OF TQM
Continuous process of product and improvement
continuous improvement of every process, empowerment of people, and continuous learning An operational definition by Deming, focuses on the motivational aspect of the concept TQM can be successful only if the operational definition is translated into strategies by the leadership TQM in an organization brings all the people together to ensure and improve product process quality, the work quality, work environment and culture.
COST COME DOWN BECOUSE OF LESS WORK, FEWER MISTAKES, FEWER DELAYS AND SNAGS ,AND BETTER USE OF TOME AND MATERIAL PRODUCTIVITY IMPROVES
CAPTURE THE MARKET WITH BETTER QUALITY AND LOWER PRICE REMAIN IN BUSINESS PROVIDE MORE JOBS
CONT.
Demings 14 Principles
1.
2. 3.
4.
5.
6.
7.
Create consistency of purpose Adopt new philosophy for economic stability Cease dependency on inspection to achieve quality End the practice of awarding business to the lowest tender contracts Improve every system Institute training on the job Institute modern methods of supervision and leadership
CONT.
8. Drive out fear 9. Break down barrier between department 10. Eliminate exhortation 11. Eliminate work standards and numerical quotas 12. Permit pride of workmanship 13. Encourage and facilitate education and retraining 14. Define top managements permanent commitment to ever-improving quality and productivity.
CONT.
Deming Triangle
CONT.
Deming Wheel
Never ending
ultimate satisfaction of the user. The fitness for use can be established if the product has the five traits Quality of design Quality of performance Availability Safety Customer field service
CONT.
In 1950, Juran published The Quality Control
Handbook, which become the standard international reference book on quality. In this book he mention ten stage for total quality 1. Create awareness of the need and opportunity for quality improvement 2. Set goals for continuous improvement 3. Build an organization to achieve goals 4. Give everyone training 5. Carry out projects to solve problems
CONT.
6. Report progress 7. Show recognition 8. Communicate result 9. Keep a record of successes 10. Incorporate annual improvement into the companys regular system.
Customer involvement
Design production process for quality Control production process for quality
Suppliers
People-based management
Continuous improvement
CONT.
Core concepts
Customer satisfaction
Internal customer are real All work is progress
Measurement
Team work People make quality Continuous improvement cycle Prevention Methods of TQM- JIT
Question s??
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