PRESENTATION ON SIX WEEKS INDUSTRIAL TRAINING At NATIONAL FERTELIZERS LIMITED,BATHINDA

SUBBMITED TO : Mr. INDERJEET GILL SIR T.P.O SBSCET,FZR.

SUBBMITED BY: CHANDAN SACHDEVA 90660415676 ECE-09

INSTRUMENTATION IN N.F.L

ABOUT N.F.L ......

NEED OF NITROGENOUS FERTELIZERS ALSO INCREASED.
GOVERNMENT SET FOUR LARGE FERTILIZERS PLANTS: NANGAL (F.B) BATHINDA (F.B) PANIPAT (F.B) VIJAIPUR (G.B)

ABOUT BATHINDA PLANT..

CONSTRUCTION WAS STARTED ON 26-SEP-1974, BY AN JAPANESE COMPANY TOYO ENGINEERING CORP. Time span- 3 years Cost- 240.47 Cr. Area- 104 Acres

RAW MATERIALS USED

COAL- 1680 MT/day FUEL(LSHS)- 850 MT/day POWER- 28 mW/hr

PLANTS OF N.F.L
STEAM GENERATION PLANT CAPTIVE POWER PLANT AMMONIA PLANT UREA PLANT

STEAM GENERATION PLANT

GENERATION OF STEAM
STEAM IS PASSED TO AMMONIA PLANT AT CERTAIN PRESSURE AND TEMPERATURE

 Water management
Coal movement Flow in pipe lines Temperature and Pressure in furnanace

Distribution Of Steam

CAPTIVE POWER PLANT

Contain two STEAM TURBO GENERATORS Produce power 15 mW/hr/generator.

 Rotating of turbines Generation Of Electricity Distribution of electricity

AMMONIA PLANT
HABER PROCESS

UREA PLANT

UREA PLANT
process name MITSU TOTSU TOTALLY RECYCLED IMPROVED PROCESS. 1500 mT urea is produced per day using 900 mT of ammonia per day. in synthesis section at high temperature and pressure carbon-dioxide and ammonia(lqd)

How???...
Water management Coal movement Rotating of turbines Generation Of Electricity

Flow in pipe lines

Temperature and Pressure in furnanace Distribution Of Steam

Distribution of electricity

ELECTRONICS & ISTRUMENTATION

WHAT IS INSTRUMENTATION?
It is noting, checking and taking action for Parameters like temperature, pressure, flow in lines as per desired standards.

DISTRIBUTED CONTROL SYSTEM (Human-Machine Interface)

It is a control system of any manufacturing system in which all controller elements are not located at center like brain but distributed through the system. Controllers are connected through networks. Multiplexer/De Multiplexer , A/D converters are used.

CONTROL ROOM


1. 2. 3. 4.

Important role in:Electric Power Generation Plants Oil Refineries Water Management Plants Traffic Signals

It is SCADA(Supervisory control and data acquisition) based.

POWER GENERATION PORTRAL OF D.C.S

CIRCUIT DIAGRAM

BAILEY NETWORK 90- D.C.S SERVER

It is window based program act as communication server. Server communicates with equipments network via RS-232 port on computers.

COMMUNICATION PROTOCOLS
DDE-Dynamic Data Exchange
Allow app. in windows to send/receive data or instructions. Implements a client-server relationship between two concurrently running applications. Requesting applications are called clients.

FAST-DEE
It packs DDE messages into a single Microsoft DDE message. This packing improves efficiency and performance by reducing the total number of DDE transactions required between a client and a server.

SUITE LINK
It is designed specifically to meet industrial needs such as data integrity.

BAILEY NETWORK 90 is MTBF based.

Configuration..
After installation configuration box will appear.

Select Communication.

Select topic

Install wizard from window maker

Alarms and Sensors

Tag name
DD100_ALARM DD100_FDBK_1 DD100_FDBK_2

Description
Block alarm status. Block feed back 1. Block feed back 2.

DD-Device Driver 100

Daily use(home applications)

We can keep check on voltage level. voltage regulator We can keep check on water level. We can note the temperature of water in geysers. We can note the charging of solar equipment on roofs.