PRESENTATION ON ESP CONTROLLERS

ESP T/R SET CONTROL ANALOG CONTROLLER RAPPING CONTROL SYNCHRONOUS PROGRAMMER AUTORAPPER UP BASED RAPPER CONTROLLER RAPCON AICE - C BAPCON

ESP CONTROL MANUAL CONTROL COMPUTER CONTROLLED PRECIPITATOR OPERATION (IOS)

ADVANCEMENTS IN ESP CONTROLS

qs

EP
+ + + + + +

+ -

Qs E p
+ + +

F = Qs . Eav Ep . Eav Vp . Vav

BACK CORONA

xi

Modified Intermittent Charging

Increases the base voltage More suited for high charge ratio operation suitable for high resistivity dust
(kW) 300 Outlet emission Power consumption (mg/Nm^3) Conventional charging 351 127 57

Intermittent charging

BAPCON

BAPCON
Intermittent charging, requirement of wide charge ratio (CR) range of 1:159. Optimiser logic for C.R, avoids tedious manual tunning. Base charging, increases base voltage. Peak & valley KV measurement : Diagnostic & tunning facilitated.

VARIOUS DISPLAYS IN BAPCON

Precipitator current

E - Precipitator voltage H - Sparks per minute O - Im limit 1 - Is limit 2 - S control 3 - Time control 4 - Stabilization time 5 - U.V. Limit 6 - C.R. 7 - Pulse current limit 8 - Repeat time 9 - Address - Peak & valley voltage P - Base charge L - Base charge current

ALARMS IN BAPCON
g TRIP ALARMS:
E1 - Safety chain broken. E2 - Eprom faulty. E3 - Power supply failure. E4 - Over voltage E5 - Ash level very high (for 10 min.) E6 - T/R temp very high / TH. Ovld. E7 - Bucholtz bottom float.

e WARNING ALARMS:
T/R temp high. Bucholtz top float. Ash level high. Under voltage.

PARAMETERS IN BAPCON CONTROLLED BY COMPUTER X Power on /off X Optimiser on /off X Alarm reset X Charge ratio X Current limit X Base charge set X Optimiser repeat time

RAPCON

RAPCON
 Microprocessor based controller for 16 rapper motors  Serial communication (balanced current loop)  feedback on motor operation & error annunciation  64 sets of rapping sequences pre-programmed  LED indications for motor selection motor running & motor error  Real time setting

ADVANCED FEATURES OF RAPCON

Error checking for the motors. Setting of rapper timings. Setting of real time. Auto on/off selection. Manual on/off selection. Password protection. Setting of program set no. Reading of rapper times. Reading of real time. Reading of program set no. Reading of rapcon address. Reset alarm. Stan by mode selection. Communication with IOS-PC Rapping factor selection - [IOS]

RAPCON FUNCTION SELECTION

1999.05.19 SET FUNCTION 10:23:45

NEXT FUNCTION NO = 1. PASSWORD?

To reach a function with function 1 to 6 the RAPCON must be in LOCAL mode

2. SET RAPPER TIMES? 3. SET REAL TIME? 4. SET AUTO ON/OFF?

Access to functions 2 to 6 possible only if pass word is answered correctly.

5. SET MANUAL ON/OFF? 6. SET PROGRAM SETNO? 7. DISPLAY TIMES?

Acess to functions 7 to 11 does not require answering the pass word.

8. DISPLAY REAL TIME? 9. PROGRAMSET NO? 10. RAPCON ADDRESS? 11. RESET ALARM?

To reach next function number either press the required number meant for the function and press enter yes (OR) press set function repeatedly till the required function is displayed.
NEXT FUNCTION NO =

NEXT FUNCTION NO = 7

ENTER YES

7 DISPLAY TIMES ?

PARAMETERS IN RAPCON CONTROLLED BY IOS - P.C.

k k k k k k k k Rapping factor. Program set no. Auto on/off. Manual on/off. Set real time. Set rapping time. Get rapping time. Reset alarm.

IOS

NEED FOR COMPUTER CONTROL OF ESPs

E Tedious manual tuning of parameters in each control. E Status monitoring of large number of fields. E Optimisation of ESP parameters. E The need of supervision & control of ESP from UCB. E Data logging, alarm logging & Graphical representation of precipitator parameters. E Communication with plant computer.

IOS CONSISTS OF ..
i BAPCON i RAPCON i IOS - PC i BHELs advanced precipitator controller. i Rapper controller. i Multitasking real time PC.

FUNCTIONS OF IOS - PC
Controls & monitors BAPCONs & RAPCONs. Closed loop control of ESP through.
5 5 5 5 5 Opacity algorithm. Rapping set no. Algorithm. Rapping power off algorithm. Rapping time factor algorithm. Optimiser algorithm.

Centralised monitoring & control from UCB. Alarm monitoring & print out of status.

ADVANTAGES OF IOS
Y Y Y Y Y Y Y Y Y Y Y Y Wide C.R suitable for Indian conditions. Automatic optimisation of C.R. base charging. Peak & valley KV measurement. Pre-programmed rapping sequences. Reduces emission & energy consumption. Pays back investment in couple of years. Software on ROM cards. Indigenous Hardware & Software. Upgradable. Maintenance support. Customising to needs.

ALGORITHMS IN IOS
S Opacity algorithm S Rapping power off algorithm S Rapping set no. Algorithm S Optimiser algorithm S Rapping power factor algorithm S Auto selection of opacity monitor based on ID fan status.

INTEGRATED OPERATING SYSTEM ENNORE TPS #1 TEST RESULTS (SERIES - 1)

O PT IC A L D EN SIT Y
C R SETTIN GW ITH B ASEW ITH O U T B ASE R AN G E C H AR G IN G C H AR G IN G 1 - 15 25.2 26.1 1 - 31 17 21.1 1 - 99 16.2 19.7
REDUCTION IN EMISSION : 38%

ARRANGEMENT OF IOS & STORAGE PC

RS 232 C

FEATURES 1. IOS PC TO STORAGE PC COMMUNICATION 2. BAUD RATE 3. DATA TRANSFER RATE 4. HARD DISK CAPACITY OF STORAGE PC 5. BACKUP PERIOD - RS 232C - 4800 BAUD - 74 RECORDS / 10 MIN. (PROGRAMMABLE TRANSFER DATA) 20 GB ( OR ABOVE ) - 10 YEARS FOR 20 GB

ALI-HIGH

HOPPER HEATER

ESP-1 ESP-2 ESP-1 ESP-2 FIELD-1 FIELD-2 FIELD-3 FIELD-4 FIELD-5 FIELD-6

SUPPORT INS. SHAFT INS. HEATER HEATER

ALIVE

ESP-1

ESP-2

REBOOT

STATCON-E

THANKING YOU