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Battery Safety
29 CFR 1910.178(g) 29 CFR 1910.305(j)(7) 29 CFR 1917.157
Goals
Battery hazards, storage, and charging Battery maintenance, PPE, and emergencies Quiz
Battery Hazards
Battery acid Flammable gases Electrical shock Heavy weight
Battery Discharges
Acid becomes weak and cannot produce a current Connect battery to AC source for charging Acidity of electrolyte is restored
11006134/0212 Copyright 2002 Business and Legal Reports, Inc.
Battery Cycle
One discharge and one charge Limited cycles Maximize battery life with a full discharge and full charge
Battery Handling
Handling heavy batteries Vent caps in place Conveyor Overhead hoist Insulated equipment
Lift Trucks
Position trucks properly Apply parking brake Turn off ignition Turn off lights and accessories Disconnect battery from lift truck
Battery Charger
Match charger to battery Verify voltage and capacity Check that charger is grounded or double insulated Be sure vent caps are in place Turn charger off before connecting to battery Open battery compartment cover
11006134/0212 Copyright 2002 Business and Legal Reports, Inc.
Reinstall Batteries
Avoid battery contact with walls or components Position properly in the lift truck Secure in the lift truck Battery restraint system
Goals
Battery hazards, storage, and charging Battery maintenance, PPE, and emergencies Quiz
Battery Maintenance
Inspect connectors Keep the battery clean Keep the battery cool Do not overcharge
Vent Caps
Allow gases to escape Hold electrolyte in Keep foreign material out Should be kept in place at all times
Hydrometer
Measures density of electrolyte Fully charged will read 1.290 Discharged will indicate 1.120 Measure 2 or 3 cells after charging
11006134/0212 Copyright 2002 Business and Legal Reports, Inc.
PPE
Goggles Face shield Rubber gloves Rubber apron
No Smoking
Do not smoke in charging areas Hydrogen gas is produced Prevent open flames, sparks, welding Utilize ventilation
Metal Tools
Keep metal tools away from batteries Dont lay metallic objects on top of batteries Short circuits could cause sparks
11006134/0212 Copyright 2002 Business and Legal Reports, Inc.
Emergencies
Acid spill kit Neutralizing solution Emergency shower and eyewash station First aid
Battery Installation
Ventilation Grounding
Goals
Battery hazards, storage, and charging Battery maintenance, PPE, and emergencies Quiz
Summary
Hydrogen gas is given off during charging Vent caps release gas and contain electrolyte Batteries should be inspected regularly PPE should be worn Electrolyte spills should be cleaned up immediately
Quiz
1. What kind of flammable gas is given off during recharging? 2. Electrolyte expands during the charging process. True or False 3. Name two reasons for making sure vent caps are in place. 4. What PPE should be worn when cleaning the battery or checking electrolyte? 5. Before disconnecting the battery from the forklift, turn off the ignition and all accessories. True or False
11006134/0212 Copyright 2002 Business and Legal Reports, Inc.
Quiz (cont.)
6. What can be used to neutralize an electrolyte spill? 7. What could happen if metal objects are placed on top of a battery? 8. What should you do if you get electrolyte on your skin? 9. What does OSHA require a battery installation to have? 10. Smoking is OK when batteries are not being charged. True or False
Quiz Answers
1. Hydrogen gas 2. True 3. Vent gases, contain electrolyte, keep dust and dirt out of cells 4. Goggles, face shield, rubber gloves, rubber apron 5. True