Beruflich Dokumente
Kultur Dokumente
1 UNEP 2006
Introduction
Steam distribution system Assessment of steam distribution system Energy efficiency opportunities
2 UNEP 2006
Introduction
Benefits
Efficient and economic to generate Easy to distribute Easy to control Easily transferred to the process Steam plant easy to manage Flexible
3 UNEP 2006
hg = hf + hfg
7 UNEP 2006
Introduction
What is steam?
9 UNEP 2006
Introduction
Steam distribution system Assessment of steam distribution system Energy efficiency opportunities
11 UNEP 2006
Boilers use
primary fuel exhaust gases
12 UNEP 2006
(Spirax Sarco)
13 UNEP 2006
14 UNEP 2006
1. Pipes
Pipe material: carbon steel or copper Correct pipeline sizing is important Oversized pipework:
Higher material and installation costs Increased condensate formation
Undersized pipework:
Lower pressure at point of use Risk of steam starvation Risk of erosion, water hammer and noise
16 UNEP 2006
(Spirax Sarco)
17 UNEP 2006
(Spirax Sarco)
22 UNEP 2006
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24 UNEP 2006
Fitted upstream of steam trap, flow meter, control valve Two types: Y-type and basket type
25 UNEP 2006
(Spirax Sarco)
27 UNEP 2006
Mesh screens:
Fine wire into mesh arrangement Small holes Removes small solids
29 UNEP 2006
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33 UNEP 2006
Cross-sectional area reduces fluid speed water droplets fall out of suspension
Condensate in bottom drained away through steam trap
Thermostatic
1. 2. 3. Liquid expansion Balance pressure Bimetallic 1. 2.
Mechanical
Ball floating Inverted bucket
Thermodynamic
1. 2. 3. Impulse Labyrinth Fixed orifice
39 UNEP 2006
7. Steam traps
Application Feature Suitable trap
Steam mains
Open to atmosphere, small capacity Frequent change in pressure Low pressure - high pressure
Equipment Large capacity Reboiler Variation in pressure and Heater temperature is undesirable Dryer Efficiency of the equipment is Heat exchanger a problem etc. Reliability with no over heating
41 UNEP 2006
Disadvantages
Can be damaged by severe freezing Different internals needed for varying pressures
42 UNEP 2006
Steam in bucket condenses or bubbles through vent hole Main valve opens Condensate is released
Disadvantages
Slow air discharge Trap body must always have enough water Check valve needed if pressure fluctuations Water seal loss by T superheated steam Can be damaged by freezing
44 UNEP 2006
Dirt
Affects steam trap performance
Strainers
Help remove dirt and cheaper than maintaining steam traps
45 UNEP 2006
Diffusers
Installed to end of the pipe Reduces sound and ferocity of flash steam discharge
Pipe sizing
Correct pipe size - traps affected by resistance to flow Avoid pipe fittings close to trap back pressure risk
Air venting
Important for system warm up and operation
46 UNEP 2006
(Spirax Sarco)
48 UNEP 2006
(Spirax Sarco)
49 UNEP 2006
Signs of air
Gradual fall of output of steam-heated equipment Air bubbles in the condensate Corrosion
50 UNEP 2006
(Spirax Sarco)
51 UNEP 2006
(Spirax Sarco)
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54 UNEP 2006
(Spirax Sarco)
55 UNEP 2006
(Spirax Sarco)
56 UNEP 2006
10. Insulation
Insulator: low thermal conductor that keeps heat confined within or outside a system
Benefits
Reduced fuel consumption Better process control Corrosion prevention Fire protection of equipment Absorbing of vibration Protects staff: hot surfaces, radiant heat
57 UNEP 2006
10. Insulation
Classification of insulators
Temperature Low (<90 oC) Application Materials Refrigerators, cold / hot Cork, wood, 85% water systems, storage magnesia, mineral fibers, tanks polyurethane, expanded polystyrene Low-temperature heating and steam generating equipment, steam lines, flue ducts, 85% magnesia, asbestos, calcium silicate, mineral fibers Asbestos, calcium silicate, mineral fibre, mica, vermiculite, fireclay, silica, ceramic fibre
High (>325 oC) Boilers, super-heated steam systems, oven, driers and furnaces
58 UNEP 2006
10. Insulation
Selection criteria
Introduction
Steam distribution system Assessment of steam distribution system Energy efficiency opportunities
61 UNEP 2006
62 UNEP 2006
Introduction
Steam distribution system Assessment of steam distribution system Energy efficiency opportunities
63 UNEP 2006
4.
5. 6. 7. 8. 9.
Routine maintenance
Replacement of internal parts Replacement of traps
65 UNEP 2006
Leakage estimate
Plume length 1400 mm Steam loss 40 kg/hr
66 UNEP 2006
(Spirax Sarco)
70 UNEP 2006
I+H
Costs of insulation
Insulation Thickness
Every 6oC rise in the feed water temperature = 1% fuel savings in the boiler
(Spirax Sarco)
75 UNEP 2006
Thermo-compressor
77 UNEP 2006
78 UNEP 2006