GENERAL SPECIFICATION Teac ‘momma | es 1300 | DESIGN ANO CONSTRUCTION OF PIPING im | Pooch [tae a2 | a Luv. 24 sumay 1. GENERAL LL Scope 12 References 2. ESIGN 1 Pressure and Temperature 2. Pipe Specification Classes 3 Reliet and Blowdown Ua Drains ‘5 Miscellaneous u <1 Valves: "2 Fleeing: [3 Instruments "4 Miscellaneous 4 FRERICATION [GENERAL AND SHIPPING 1 Bending "2. Melding [3 Heat Treatment 418 Shipping 5 FRORICATION ‘ALLOY PIPING) 4 4 4 5.1 Bending 512 Welding 813 Heat Treataent 6. INSPECTION AND TESTINGGENERAL SPECIFICATION rroauccian| == ‘iw | foo | om 2 os $30n | neste aun consTeucTiON OF PLPING ao | Looe, na 1. GENERAL, Lal Scope. 1. This specification, shall be follovec in the design, fabrication, Grection of piping for processing plants. 2, M11 piping within a processing plant and any interconnecting Vines between sections of a processirg plant shall be per ANST BS1.3 end 65-050, and supplesental provisions and modi fications Tescribed herein: In ease of conflict this Specification shall govern. 3. Any proposed variations from this specification mst be approved Sn'writing by PETROPERU. 1.2 References The codes, specifications and standards listed below are referred to Rereine ihe requirements contained in them fora a part of the Tequirenents of this specification. In the case of codes, spect fi- Cations and standards, the revision, including all applicable addenda Gnrertect at the date of the inquiry (or surchase order) the then urrent edition shall apply. PETROPERU General Specification 5-050 Installation and layout Gsc1s001.1 Feld Pressure Testing of *iping Gs-1400 Underground Sewage Piping 65-1500 Control and Monttoring Instruments 5 = Line Pipe. fetatlie Gaskets for Refinery Piping Rezo >~—spart and Part IT ~ Recomended Practice for the Design end Installation of Pressure - Relieving Systens in Refineries 550 = _Installation of Refinery Instrunents and Control systensGENERAL SPECIFICATION moouccion [mre aim | poach [ tae 3 s- Yon | _nesieu an constauction oF p1piNe a2 1a Lao ANSI sta. 216.5 Steel Pipe Flanges and Flanged Fittings 816.3 Factory-Nade Wrought Steel Butt Melding Fittings Bi6.11 Forged Steel Socket Welding and Threaded Fittings 316.21 Nonmetal lve Flat Gaskets for Pipe Flanges: Chemica] Plant and Petroleum Refinery Piping Code Welded & Seamless Wrought Steel Pipe Stainless Steel Pipe ASTM spect fication ASS _—_—Back and Hot dipped Zinc Coated Steel Pipe, Welded and Seamless R106 = Seamless Carbon Steel Pipe for Kigh Temperature Service AS7L > ~—_Electrical Fusion Nelded Steel Pipe for Atmospheric and Lover Temperatures 672 = Electrical Fuston Nelded Steel Pipe for High Pressure Service at Moderate Temperatures A307 = Carbon Steel Externally Threaded Standard Fasteners 83121 Seanless and Welded Austenitic Stainless steel Pipe 5335 | Seamless Ferritic Alloy Steel Pipe for High Temperature Service AST Boiler and Pressure Vessel Code Section i Power Botlers Section VIII Unfired Pressure Vessels Design . 2.1 Design Conditions Design conditions shall not subject the piping system to a stress at the most. severe coincident internal or external pressure and temperature expected during service than ANSI B31.3 permits for the naterial used ¢o fabricate the systen. A) Design Pressure The design pressure of a piping systen shall not be less than the pressure at the most severe condition of cainetdent internal or external pressure and temperature expected during service ‘kcepe as noted below.” The most severe condition is that which results in the greatest required component thickness and the highest component rating.GENERAL SPECIFICATION 4 6s : ‘OFSLGM AND CONSTRUCTION OF PIPING we ta drow oo 8) Design Temperature ‘The design metal tenperature shall be considered to be the asimum temperature of the floring fluid. For uninsulated lines Operating above, 38°C (100°F) see ANSI 831.3 section 301.3.2 for Sitemnate calculation method. ) Special Design Conditions Special design conditions may be used to establish the basis for piring design instead of the normal, continuous fluid flow Eemperature and pressure. 1) The design setal temperature is calculated from the maxinum operating temperature in accordance with section 301.3 of Nst B31. 2) Occastonal yarfations of both pressure and temerature above normal operating levels are characteristic of most Services. The most severe conditions of coincident pressure and temperature shall de Utilized for the design conditions: Unless all of the following criteria are met. 4) The piping system shall have no pressure containing Components of cast iran or other non-ductile metal. b) Nominal pressure stresses shall not exceed the yield strength at temperature. €) Combined longitudinal stresses shal? not exceed the Sinits established in Section 3023.6 of ANSI B31. 4) The number of cycles (or variations) shall not exceed 7000 airing the Tite of the piping systen. fe) In no case shall the increased pressure exceed the system (hydro) test pressure. 1) Occasstonal variations above design conditions shal Pesain within one of the folloving Visits for pressure design: (2) When the yartatfon lasts no sore than 10 hours at ‘ny one tine and no sore than 100 hours per year, it ts permissible to exceed the pressure rating orGENERAL SPECIFICATION ‘aapuecion [mend em [ Reman | rae 5 os. 1300__| DESIGN AND consTRUCTION OF PIPING 42 La _|Wov. 56 >) 5) alonable stress for pressure design at the tenperature of the increased condition by nat more than 33%. (Short Tine Variation) (2) When the variation lasts no more than 60 hours at any one tine and not more than 500 hours per year, Ie 5 permissible to exceed the pressure rating of the allonable stress for pressure design at the increased condition by not more than 20%. (intermediate Tine Variation) External Pressure ANT system operating below atmospheric pressure shall be designed for fall vacuum. Allowances In general, the following minimum corrosion allovances shel) be used for pipes not requiring special corrosion allowances, (See. 6S~ 050). Nominal Pipe Size Corrosion Allowance Pipe ‘inches Plain End (nm) (in) Ferritic steet (1) ay 1.270 0.050" Austenitic-stainless (2) All 07762 0.030 High Temperature ang Corrosion Resistance AMoys (3) a 0.762 90,020 Thread End Y2t0 44 1.875 0.0624 to 2 1.805 0.075" 2-1/2 up 2'743, o:10g+* * hen nominal corrosion allowance of 1/16 inch ts specified 2 mininum value of 1.3 mm (0.080 ‘nch) 1s acceptable. %* Equals maximum depth of thread. (1) Any carbon or low allay steel falling within the scope of part UCS of the ASME Code Section VIiI~GENERAL SPECIFICATION troouccran ORR Rios | pence | ate -—— 6 s- 11300___| DESIGN AND CONSTRUCTION OF PIPING a2 | a |nov. 04 (2). Steels containing 16 to 268 CR and 6 to 22h Nie (3) Inconel, Incoloy, HasteTloy, ete. 2.2 Pipe Specification Classes 1. The following Pipe Specification Classes shall be used for the Services indicated, based on the ANSI Flange Rating required for tthe design pressure and temperature conditions, ‘See pages 6 through 31, 2. where manufacturer's catalog numbers are listed in these classes, items of equivatent quality are acceptable. PIPE SPECIFICATION CLASSES N08 Flange Temperature Representative Class ANSE Rating wine (°F) Service 2 Class 150 RF “20 to 200 Ueilities i 3 Class 150 RF Zea to 350* ueslities | 4 Chass 125 FF. Dabient Instrument Afr 19 Class 300 aT)——=20 to 1000 uP Steam Ay Glass 300 RF “20 to 1000 Hydrocarbons 17 Class 600 RTI Hydrogen Bearing Lines | 34 Steal Tubing 39 Class 150 RF -20 to 700 Hydrocarbon 201 Class 300 RF Hydrogen Bearing Lines 252 150 RE Fe catalyst an 600 RF -29 to 1000 Hydracarbons 387 1300 RF 220 to 550" Heavy Hyarocarbons 400 300 RF -20 to 1000 Heavy Hydrocarbons * For process and/or corrosion consideration. (See fol lowing pages for detailed services for pipe classes)GENERAL SPECIFICATION ? os 1300 | pesiew ano constuction oF PIPING a2 | a__|nov. 2 ast Pipe Flange Class Service Schedule Rating class Cooling Water Supply and Return 0 180 RF 2 OF1 Drain Lines. (Sever) Raw Water Retinery Air Lines Hydrocarbon Liquids outside Bettery Limits (except Fuel 011, Included in Class 39}, a Low Pressure Steam Exhaust. Stean Condensate Instrument Air Lines, Drinking Mater 40 125 FF 4 Hydrocarbon Liquid Hydrocarbon Tapor Hydrocarbon Gas 0 150 RF 39 Fuel 011 Fuel Gas Pressure Relief and Blowdown 600°F Max) Hydrocarbon Liquid Hydrocarbon Yapor Hydrocarbon Gas 40 300 RF n Refinery Ate . Pressure Relie? and Blowdown hydrocarbon Liquid 80 600 RF an Hydrocarbon Yapor Hydrocarbon Gas Hiscel laneous connections on the crude coluen (above 387 [atmospheric gas of! draw off) to and including first valve. Atmospheric g2$ 011 pumps suction. Heavy Vacuum Gas 04)" Pumps Suction. Heavy Vacuum Gas O11 Punps Discharge to a temperature above 300°F, also return Tine to Yacuua Colum. Reduced Crude from 300°F to $50°F. Vacuum Column Bottons from 300"F to S50°F. Steam Tracing > FCC Cata'ysts Filling and Withdrawal 262(rexens] GENERAL SPECIFICATION snoouccion [=e Pa | feooah [rene 8 6s. Ft DeSiew ann cossTaUCTiON OF PIPING a2 La troy, a8 ast Pipe Flange class Service Schedule Rating (Flanges 26" and larger shall be Class 350 Taylor Forge and 400 pipe designation). Low pressure steam (for project #700) Condensate (For project. 4700) Exhaust Steam (For project #700) Treated water (for project #700) Steam (High Pressure for Project #700) 40-300 RTD 10 Crude Heater ¢ransfer line to crude colum. Miscellaneous connections on the crude colunn (on the lever portion up to and including atnospheric gas of! draw off. Connection) to and, including the first valve only. Grude fractonator’bottons pumps suction, and discharge (at 2 Yemperature above 550°F). Transfer Tine from Yacuun Coluen Heater to Vacuum Coluan. Miscellaneous connections on ower portion (up to lower wire fresh) of Vacuum Colum, to and including First Valve only. Vacuum column Bottors burps Suction. Vecuun Column Bot tone Punps Discharge, Above 550°F. Slop Wax Pumps Suction. Stop Wax Pumps discharge to Vacuus Colum and Slop Wax Cooler. Heavy Vacuum Gas O11 Pusps discharge from and including Controt Valve to Junction with Stop Kax Pumos discharge.GENERAL SPECIFICATION seanuccvon |= as [oe 9 os Yano! nesiw ann cossraucriom of ereuw ota class 2 Pipe ANSI Flange. Service Schedule Class Rating Class Cooling Water Supply and Return 40 150 RF 2 OFT Drain Lines (Sever) Raw Water Refinery Air Lines Pipe 1/4 to 2" AST AS3, Gr. 8, Sals, Schedule 80, thread end. 3° to 10" ASIN ASS, Grade 8, Type €, Schedule 40, 8 12" to 24" ASTW A 83, Grade 8, Type €, 3/8" wall, BE 26" to 43" electric fusion welded ASTH AG7I CASS, Class 13 3/8" wall, BE Fittings 1/4 to 2" ANSI Class 3000 forged steel ASTM A 105 screwed. 3 and larger, welding ASTM R234 WPS, 3E Trickness sand as pipe. 00 not use welding tees. Use welded header and Branch connection. Couplings 2" and smaller ANAT Class 3000 forged steel ASTN A 105, screwed. Unions 2" and smaller ANSI Class 3000 forged steel ASTH A 105, screwed. Vogt series #1931. Plugs Steel, round head. Flanges _ANST Class 180 ratsed face (except flanges matching ANST class 125 cast tron flanges shall be flat face) forged ASTH A 105. 2 and smaller screwed, 3” and larger welding neck Bored to suit pipe. Flanges 26" and larger Class 175, Slip-on. Gaskets _For raised face flanges, asbestos composition flat ring gasket 1/6" thick, Garlock 7031. For flat faced Flanges, asbestos composition full faced gaskets Wie" thick, Garlock 7021. Boling STA. 307 Grade 8 square head machine bolts with hexagon nuts (Note l) for botting FF steel to FF C.I. connections. ‘Thread Fel Pro ¢ 100. (Molybdenum Disulfide-Graphite-Litharge Lubricant Lubricant)GENERAL SPECIFICATION musta - ws 1300 | DESIGN ANO CoNSTAUCTION OF PIPING 42 | a | nov. 08 Gate Valves 1/4" to 2" class 150 bronze ASTM B 62, screwed, Crane# 431 UB. Shand larger class 125 Fon body ASTH Alze class 8, Flanged. Flat Face. Crane #461 (except for steam and exhaust service). For Steam and Exhaust Service 3" to 16" class 125 iron body AST A 126 Class 8, flanged flat. face Crane #461. 18" and larger class 150 cast steel ASTM A 216 Grade WCB, raised face flanged. Crane # 47-10. Globe Valve 1/4" to 2" class 180 bronze ASTM 9 62, screwed. Crane # 14 1/2 P. 3" to 8" class 125 iron body ASTH A 126 Class 8, langed Fiat face. Crane # 351. Check Valves 1/4* to 2" 2008 bronze ASIN 8 62, scroved. Crane # 36. 3 and larger 1259 tron Body ASTH A126 Class 8, flanged flat face. Grane # 373 (except for steam and exhaust service) For Steam and Exhaust Service 3 to 16" class 125 iron body ASTA A 126 Class 8, flanged flat face, Crane #373. 18" and larger class 150 cast steel ASTH A 216 Grade WoB, raised Face flanged. Poyell 15614. Note 1 For bolting RF to RF conections, use A193 Gr, 87 stud bolts with A194 Gre 2H heavy hex nuts.GENERAL SPECIFICATION ut 6s 1300__| DESIGN ANO CONSTRUCTION OF PIPING a2 |_| nov. 34 class 3 Pipe Flange Service Schedule Rating Gass “Nydrocarbon Tiqutd outside battery Vinits (except fuel ofl, included in Class 39) 3 Low pressure steam Exhaust steam Treated Water Steam Tracing * Pipe 1/4" to 1-1/2" ASTM A 53 Grade B, Type S, Schedule 40, PE. 2 to lo" ASTM A 53, Grade B, Type €, BE, Schedule 40: 12" to 24” ASTM $3, Grade 8. BE, Type E.'3/8" wall. 26" to 4a" electrié fusion welded AST A 671 CASS, Class 13 43/8" wall, BE Fittings 1/4 to, 1-1/2 class 3000 forged Stee! ASTM A 105, socket welding end. 2" and larger, butt welding end, ASTM A 234108. ‘Thickness sane as pipe. Branch connéct ions as per ANSI 631.3. Couplings 1-1/2 and smaller class 3000 forged steel ASTM A 105, sockket welding end (in Some cases screwed NTP end shall be permitted). Unions 1-1/2" and smaller class 2000 forged steel ASTM A 105, socket welding end, integral seat type. Plugs steel, round head. ‘Except that,1/4* to 1/2" pipe shall be 1/4" to 1/2" 0.0. seamless soft copper tubing, .035" wall, ASTM B68 or B75. Flanges ANSI class 150 raised face welding neck flaange bored for Sch. 40 (for 1-1/2" and snaaler, socket welding flange bored for Sch. 40). Forged ASTH A105. Flanges 26" and larger, ANSI class 175, slip-on. Flanges matching AMSI class 125 cast fon flanges shall be Flat faces Gaskets For rafsed face flanges, asbestos composition flat ring gasket 1/6" thick, For, flat faced flanges, asbestos composition full Faced gasket 1/16" thick. Garlock 7621.GENERAL SPECIFICATION check Nove 1 ‘mower 1 fa os ESIGN gun coNSTaUCT LON OF PIPING ao La Looe ow Botting _—ASTH. A307 Grade 8 square head machine bolts with hexagon wuts (Note 1) for belting FF steel to FF C.I. conn. Thread Fel Pro C 100, (Wolybdenum Oisulfide-Graphite-Litharge Lubricant Lubricant) Gate Valves 1-1/2 and smaller ANSI class 800 forged socket weld, AST A 105. Vogt series # Sw-12111. 2 and larger, ANSI class 125 cast iron body ASTN A 126 Class 8, flanged flat face. Crane #461, (except for steam on exhaust Servite, fn this case refer to Class 2) First valve of tank shall be cast steel ANSI class 150. Crane 47. Globe Valves 1-1/2" and smaller ANSI class 800 forged socket weld. ASTH A 105. Vogt series # SW-12141. 2 ant larger, ANST class 125 cast iron body ASTH A 126 Class 8, flanged flat face. Crane # 351 (except for steam and exhaust Service, in this case refer to class 2). First valve of tank shall be cast steel ANST class 150. Crane 14a, jalves 1-1/2 and smaller ANSI class 800 forged socket weld. AST A 105 Voat teries #ESWB-701. 2esand larger ANSI class 125 iron body ASTM A 126 Class 8, Flanged flat face. Crane #373 (except for steam and exhaust service, in this case refer to class 2). For bolting RF to RF steel flanges, use A193 Gr 87 bolts with AI94 3r 2H heavy hex nuts.[roan] GENERAL SPECIFICATION Drinking Water Pipe Copper tubing Fittings Plugs Unions Tube Fittings Flanges Gaskets Botting Thread Ludeteant Valves: Gate Faoauccion| eres aw | Poonth [ta ‘moubtniat a os 1300__| DESIGN AND consTRUCTION OF PIPINS 42_[ 6 _|Nov. 94 CLASS 4 Pipe Flange Service Schedule Rating class Instrument Air Lines 0 1250 FF 4 1/4" to 6" AST A 53 sms, Schedule 40 (Std. Wt.) galvantzed inside and outside (for supply lines), thr. ends. 1/4" to 1/2" OD-ASTH 8 68 soft annealed temper (for signal transmission lines and portions of supply lines that sust be flexible to alloy for expansion or vibration). 1/8 = 0.030" welts 5/16" to 1/2" = 0,032" wall. 1608 maTleable fron = AST A 197, screved, galvanized inside & outside. Reund head, carbon steel, galvanized. 1:04 malleable iron - ASTH A197, screwed, with brass seat, gglvanized inside and outside. 3" to 6" to be flanged. Ieperial "#i-Duty* or Crawford "Swagelok" connectors for copper= tubing, compression type. [MSI class 150 forged steel, flat face, ASTM A 105, screved. Asbestos composition full face, punched per ANSI class 105, 1/16 thick, Garlock 7021. AST A 307 Grade 8 Square head machine bolt with hexagon nuts. “Teflon” Compound, Fel-Pro C-648¢ (TFE). 1/4" to 2" ~ ANSI class 150 bronze AST 8 62, Screwed. Crane Hn 8. 3M = ANSI class 200 bronze ASTM 8 61, craved. Crane #424. 4 Go 6" - ANSI class 125.C.1. Body ASTM A125, Class 8, Bronze Trim flanged. Crane #465 1/2.GENERAL SPECIFICATION Vetves sroauscion [Omen ae [tee “ 65. | 4300 | oesicu ano conssmucriow oe oxpinc | ge | Globe 1/4" to 3* = ANSI class 150 bronze ASTM B 62, screwed. Crane #14 ye P. 4a ANSE class 150 bronze ASTM B 61. Stockhan B49. heck 1/4" to 3° - ANSI classe 200 bronze ASTM B 61, sereved. Crane #36 (Swing check). 4" ANSE classs 150 bronze ASIN 8 61, flanged, Stockhan 8-342. {wing check). Ball Valves* 1/4" to 2" - ANSI class 125 bronze, screwed. Smith fig. 125. Needle Tubing 3/16" to 3/0" bronze ASTM B 61 with compression tube connect fons Furnished assenbled with nuts and sleeve. Imperial Eastman No. 10SEF to 113 EF. *Ba11 Valves may be substituted for gate and globe valves and needle valve.GENERAL SPECIFICATION All items in Class 10 are identical to Class 11 except for flanges (API Ring- type Joints) aoouccion | Ornedh rae tow] as 1300 | DESIGN AND CONSTRUCTION OF PIPING a [a Nov. a6 CLASS 10 Pipe ANSI Flange Service Schedsle Class Rating Class igh Pressure Stean for Project #700 400300 aT 0GENERAL SPECIFICATION. Service Refinery Air Pipe Fittings Untons Plugs Couplings Flanges Globe valves Gate Valves 16 os Soo_| oesicn aan. “1104 of Ss0444 42. cass 11 Pipe ANSI Flange Schedule Class Rating Class a Hydrocarbon vapor Rydrecerbon Gas. 0 300 RF. u Pressure Relief Blowdown Socket weld under 2 1/2", welded 2 1/2" and larger. 2e and smaller Schedule G0’ seamless ASTM A'53, Grade 8. 2172 "to 10" Schedule 40 seamless ASTM A 53, Grade B. 12" to 14° seamless, 3/8" wall, ASTW A $3, Grade 8. 16" to 24" seamless ASTM A'53, Grade 8. Calculate wall ‘thickness. Be" and larger electric fusion welded. ASTH A 672 85, Class 32, ‘calculate wall thickness. ANSI class 300 socket weld. ASTH A 105. Standard welding, Sane wall thickness as pipe. ASTH A 234 WP. Weldolet Welding Fittings, ASTH A 105. [MSI class 3000 forged socket weld AST A 105. Vogt series #1931. Do not use. Use a pipe nipple, one end plain, the other end threaded and capped. Do not seal weld, ANSI class 3000 carbon steel socket weld. ANSI class 300 forged raised face ASTH A 105. 2" and smaller socket weld. 2 1/2" and Varger-elding bored to suit pipe. 2 and smeTler, ANSI class 800 forged socket weld ASTM A 105. Yost sertes #se-i2141. Bayt to B* cast flanged ASTH A 216 Grade WCB. Crane #151-K. 2" and smaller ANSI class 800 forged socket weld ASTH A 105. Yost series #S-12111. 2°tj2" and larger ANSI class 300 cast flanged ASTM A 216 Grade WB. crane #33-K.GENERAL SPECIFICATION v 6s 1300__| pésisi ano constRUCTION OF PiPING a2 | a tio, 34 Check Valves 2" and smaller ANSI class 800 forged socket weld ASTH A 105, ball Plug Valves Thread Lubricant Bolt ing as types. Tost series #SWB-701. 21/2" and larger ANST class 300 swing check, cast Flanged ASTA A 216 Grade WCB. Powell S06IA. 4 and smaller with manufacturer's standard wrenches, 6" and Targer gear operated, Manufacturer's standard lubricant for specified flowing material, pressure and temperature. 21/2" to 4" ANSE class 300 cast flanged ASTM & 216 Grade WB. Nordstrom # 2025. 5" and larger ANS! class 300,cast flanged ASTM A 216 Grade, WCB. Nordstrom #4289 (18" thru 24"), Nordstrom 2079 (" thru 16"). Where threaded connections are required, use Fel Pro C 100. (Holybdenum Disulfide, Graphite, Litharge) Stud bolts ASTM A 199 @ 7 threaded full length with two ASTM A i9e-2'H nuts. Corrugated Armco Iron, double jacketed, asbestos filled gaskets.GENERAL SPECIFICATION Paoouccion | Se ‘pea | Aric | reo [pousmos | . os 13001 oesiqu aun cousraucriow of p1pu 42 a CLASS 34 service class Stee! Tubing 38 "Pipe" 1/4" to 1/2" 0.0, Seamless steel tubing, A 179, .035" wall 5/8" to I" 0.0. Seamless steel tubing A'179, .089 wall. Fittings Steel tube fittings - Imperial "Hi-Seal”, Compression Type Globe Valves ANSI class 800 forged screwed. ASTM A 105. Vost series #12141. Gate Valves ANSI class 800 forged screved. ASTM A 105. Vout series #12111. Check Valves ANSI class 600 forged screwed. ASTH A 105. Yost series 4701. Thread Threaded connections, use Fel Pro ¢ 100. Lubricant (Molybdenum Disulfide = Graphite - Litharge)GENERAL SPECIFICATION rmooyeeion | >= ios [ foes [Foe 19 ss. 13001 pesicn_ano-cousraue 2306 GLASS 39 Pipe ANSI Flange service Globe Viaves Gate valves Schedile Class Rating Class Hydrocarbon Liquid Hydrocarbon Vapor Hydrocarbon Gas 40 150 RF. Fr Fuel O11 Fuel Gas Pressure Relief and Blowdown 500°F max. Pipe 2M and smaller Schedule 80 seamless P.E., ASTH A 53, Grade By 3° to 10" Schedule 40 Seamless B.£., ASTH A 53, Grade, 8. 12 to 24" seamless, 3/8" wall, ASTH A 53, Grade 8. 28" and larger electric fusion’ yelaed,3/8% wall, ASIN A 672, ASS, Class 2. Socket weld 2" and smaller, welded 3° and larger. Fittings ANSI class 30C0 forged socket weld ASTH A 105. Standard welding. Sane wall thickness as pipe. ASTM A 234 WPA. Weldotet Welding Fittings. ASTM A 105. Unions ANSI class 30C0 forged socket weld. ASTM A105. Vogt sertes aSi- 1931. Plugs Do no use. Use a pipe nipple, one end plain, the other end threaded and capped. Do not s2al weld. couplings ANSE class 3000 carbon stee? socket weld. Flanges ANSI class 160'forged stee! raised face flanges ASTM A 105. 2" and smaller, socket weld. 2 1/2 and larger welldng neck bored to suit pipe. 2 and smaTler ANSI class 800 forged socket veld. ASTM A 105. Vogt sertes 45%-12141. 3" to 8" ANSI class 180 cast Flanged, ASTM A 216 Grade WCB. Crane #143-K. 2° and smaler ANSI class 800 forged socket weld. ASTH A 105. Vogt sertes #54-12111. 3M and larger ANSI class 150 - cast flanged. ASTM A 216. Grade wes. crane #47-1U, “GENERAL SPECIFICATION 20 Bs. 1300__| vest6n ano consTaucTiON OF PIPING a2_| ati Check Valves 2" and smaller ANSI class 800 forged socket weld. ASTM A 105. Vogt sertes #SW8-701. 3 thru 16" ANSE class 150 cast flanged. ASTN A 216 Grade WB. Crane #I47-X. Plug Valves 4" and smaller with manufacturer's standard wrenches. 65" and larger gear operated. Manufacturer's standard lubricant for specified Flowing material, pressure and temperature. 1"'to 4 ANSI class 150 cast flanged, ASTM A 216 grade WCB. Nordstrom #1925. Geto 12" ANSI class 150 cast flanged. ASTH A 216 Grade WCB. Nordstrom #1979. 14" and larger ANSI class 150 cast flanged. ASTH A 216 Grade Wea. "Norstrom #4159. | Thread there threaded connections are required use Fel Pro ¢ 100. Lubeican: (Wolyodenum Disulfide-Graphite-Litharge) Bolting Stud bolts ASST A 193 8 7 threadéd full Tength with two ASTM A 1942 H nuts. Gaskets Corrugated Armco Iron, double jacketed, asbestos filled.GENERAL SPECIFICATION (otes 1 3,146) Globe Ya (Wote 38 Tmoouceron | =o aw [ toes [Foe a 65. 1300 | pesicn ano cousreuctios oF e1PING si Nov, 84 ASS 201 Service Hydrogen, hydragen rich aromatics, hydrogen rich hydrocarbons. Lips reformer gas. Pipe 2 anc spatter Sch. 80, PE. Seamless AIOE Gr. 8 3 to 12" Sch. 80, B.€. Seamless AS3 Gr. B Lg" to 16" Sch. 40, 8.E. Seamless AS3 Gr. 8 Nipples 2" ane smaller Sch. 160 Seamless A106 Gr. & Flanges 2" to 2" ANSI Class 300 RF, Socket Weld,_ALOS (Wotes 285) 3" to 16" aNSi class 300 RF, Wel laMeck, ALOS Fittings 1/2" to 2" ANSI Class 3000, F.S. SW, ALOS 3H to 16" Buttweld, Seanleds Sch. to match pipe, A234 Gr. WPB fun Joints Norma 1/2" thry 2" Socket Weld Couplings 3 to 16" Buttweld Maintenance to 2" Unions ANSI Class 3000 F.S. Vogt SW 1931 or equal ‘bo 16" Flanged Gaskets ATT. 30485, Spiral wound, Asbestos, APL Std. 601. Flexitallvc 08 or equal. Botting ANT Studs AL93 Gr. 7 Hex Nuts A19¢ Gr. 2H Gate Valves 2° and smaller ANSI Class 800 SW, FS. OSEY, KB, Solid weldse, 32, 13 Cr, trim, Stem packing John Crane Grafoll 235 with 1625 GF End Rings. Vogt! W280! or equal. 3" to 18" ANSI Class 300 RF, flanged, 4216 Gr. NCB, OSBY, 82, Flex wedge, 13 Cr. trim, Stem packing John Crane Grafotl 235 with 1625 G end rings, Crane 39K or equal 16" Sane as above except gear op. crane 33K or equal. Ives 2" and smaller ANSI Class 800 Si, FS.» SAY, WB, Loose disc, 13 3) Cr. triay Stem packing John Crane Grafos) 23§ with 1625 GF end ings. Vogt SW2821 oF equal. 3" to 12" ANSI Class 300 RF, flanged, AZ16 Gr. WOB, OS8Y, 88, = = Loose disc, 13 Cr. trim, Stem packing: Jann Crane Grafoll 235 with 1625 GF end rings: Crane 1S1-K or equalGENERAL SPECIFICATION Pmoauccion | =e Wim [eon | tome 2 6s. 300 | orsign AND cousraucTioN OF PLPING a2 | a |nov. 94 Check Valves 2° and smaller ANSI Class 600 SM, F.S., Y Pattern Ball, 88, SS (Notes 247) Trim’and Spring. Edward 832Y or equal. 3" to 16" 300 Ibs. RF, Flanged, horizontal or vertical swing check, A216 Gr. WCB, 13 Cr. trim, Crane 159K or equal. Vents & 3/4" to 1" ANSI Class 800 mile PE x fenele NOT, OSBY WB, Solid VNote 4) wedge, 13 cr. trim stellited, seat ring, Stes Packing Jahn Crane Grafol) 235 with 1625 GF End Rings. Vogt $T2801 or equal. Instrument Connections (Note 6) Pressure Pipe 3/4" socket weld Connect ion Block Valve 3/44 ANSI Class 800 sale PE x female NPT, OSBY WB, Solid wedge, note 83°” 1 crs trim, stellited seat ring, Stem Packing John Crane Grafotl 238 with 1626 GF End Rings. Vogt ST2B01 or equal. Temperature 1-1/2" Flanged Flow Pipe V2 wT Connection Block Valve 1/2" ANSI Class 800 Female SW x Fenale NPT, WB, FoS+s OS8Ys thoce 8)" Solid wedge, 13 Cr. trim, stellited seat ring, Sten Backing John Grane Grafoll 235 with 1625 GF end rings. Vogt TSW2801 or equal. Notes Where gate valves of 6" size and larger are operated by chain wheels, they Shall be furnishea with Impact wheels. Roto-Hanner or equals Where double block and bleed valves are indicated on flow diagrans; they shall be provided as specified. 3. AIT flanged components shal] have 125 AARH to 250 AARH flange facing. 4. A11 gate and globe valves shall be supplied with GrafoiT 235 mith stew pecking and 1625 GF end rings. Valves with this stem packing shall be perrmaneatly tagged and the handgheels painted green to indicate the use of Special ste packing.GENERAL SPECIFICATION moouccson [mre ies | Pesan | tae 2 6s- 1300 _| oeston ano consreuctron OF PIPING a2_|a_|nov. 20 5. Orifice flanges shall be ANSI class 300 RF, A205, 125 to 250 AARK finish. 6 1-1/2" to 16" weld neck, bore to match pipe 1D. ANT 2 finch and smaller Flanged block valves when required for vessel and equipment connect ions. shall de ANST class 300, Velan F-154K, Carbon Steel. =" pattern check valves may be used in both horizontal and vertical Tines.GENERAL SPECIFICATION Gate Valves check Valves ‘moouccionoROe Teaaih [Fam a 6s. Vino | esieu ann coysrucriow af overs a P LASS 262 service class FCC Catalyst £411ng and withdrawal 262 Pipe Socket weld under 2", welded 2" and larger. Schedule 60 seantess! "ASTH AS3 Grade. #8", Fittings ANS class 3000 forged stocket weld ASTH A 105. Schedule €0 welding, ASIN A238 WB Weldolet welding Fittings. ASTIN A 105, Unions ANSI class 2000 forged socket weld. ASIN A 105. Vogt serfes sia, Plugs Do not uses Use a pipe alpple, one end plain, the other end threaded and capped Couplings ANSI class 3000 carbon steel, socket weld. Flanges ANSI class 180 forged ste? ratsed face flanges ASTA A 105. SaatNer'than 2" socket weld. "2 and largercweld neck bored to Site pipes Globe Valves. Smaller than 2° ANSI class 800 forged socket weld. ASTH A 105. Yost series #Sw-12i41, 2" to 8 ANSI class 150 cast flanged. ASTM A 216 Grade WCB. Crane #:43- Smaller than 2" ANSI class 800 forged stocket weld. ASTM A 105. Yost series sB-12111. 2% and larger ANSI class 150 cast flanged. ASTH A 216 Grade Wes. crane 247-x, Smaller than 2" ANSI class 800 forged socket weld. ASTM A 105 Vogt series #Sva-701. 2" and larger ANSI ciass 150 cast flanged. ASTM A 216 Grade WeB. Crane #147-, ae LlGENERAL SPECIFICATION Threaded Joints Botting Gaskets B os. 1a | oesicu aun consrauctiow oF Press. a2 ta Low ae Plug Cocks 4" and smaller with minufacturer's standard wrenches, 6" and larger gear operated. Manufacturer's standard lubricant, for specified floving material, pressure and tempeature, I" to 4” ANSI class 150 cast Flanged. ASTM A 216 Grade NOB. Nordstrom 1325. 5" to" 12" ANSI class 180 cast Flanged, ASTM A 216 Grade UCB. Nordstrom #1979. Le" and Targer 150 cast flanged. ASTM A 216 Grade CB. Nordstrom # 4169. rere instrunent connections are required, use Fel Pro C 100. (wolyedenum Oisulftde-Grapnite-titharge) Stud bolts AST A 193 8 7 threaded full length with two ASTH A 194-24 nuts. Corrugated Araco Iron, jacketed, asbestos filled.GENERAL SPECIFICATION 26 os. San 1 nesrou aun constaurrioy of pret 4 sor. 88 1Aass 271 Pipe Flange service Schedule Rating class tydracarbon Liquid 0 cover. 271 Hydrocarbon Vapor Hydrocarbon Gas Steam Flanges _ANSI_ class 600 forged raised face. ASTH A 105. 2" and smaller socket weld. 3 Gna largersweld neck bored to suit pipe. Globe Valves Sneller than 2" ANSI class 800 forged socket weld ASTM A 105. Vost series #5¥-12142. : 2ijto 6" ANSE class 600 cast flanged. ASTH A 216 Grade WCB. Grene #1711". Gate Valves 2 and smaller ANSI class 800 Forged socket weld ASTM A 105. Yost series a5u-12111. ‘sand larger ANSI class 600 cast flanged. ASTM A 216 Grade wens Crane #76-X". Check Valves 2% and smaller ANSI class 800 cast flanged. ASTM A 216 Grade Webs Crane #175-X. Plug Valves 4" and smaller with manufacturer's standard wrenches, 6* anc larger gear operated. Manufacturer's standard lubricant for specified flowing material, pressure and temperature. {fo a anst class 600 cast flanged. ASTW™A 216 Grade WCB. Walworth 981644-F. sfor steam service, valves shall be ordered with "XU" trim. Threaded hare threaded connections are required use FE] Pro 100. Joints (Welyodenun Disulfide-Graphte-Litharge) BoTting _Stud bolts ASTM A 193 8 7 threaded full length with two ASTA A 198-2 H nuts. Gaskets Corrugated Armco Tron, double jacketed, asbestos filled. Pipe Schedule 80 seamless. ASTH A 53, Grade 8.Cem GENERAL SPECIFICATION sera a os. é oo_| oeson wo cnstavrion oF stems cea Laon a esetngt Eh and ster AG cass 200 fore scat wed. STH AS. 5° and up Schedule 80 welding. ASN A234 HPB. Weldolet Welding Fittings, ASTM A 05. Unions ANSI class 3000 Forged socket weld untons. AST A 105. Voat series #5)-1931. Plugs Do not use. Use a pipe nipple, one end plain, the other end threaded and capped. Couplings ANST_ class 3000 carbon steel, socket weld.GENERAL SPECIFICATION ire] 22 os soo] nesigi aso cousteuctiny oe exer 4 soxB CLASS 387 Service Class Miscellaneous connections on the crude column (above atmospheric 387 gas of] draw off) to and including first valve. Atmospheric gas of] pumps suct ton Reavy Vacuum Gas O11 Pumps Suction Heavy Vacuum Gas O11 Pups Discharge to a temperature above 300°F, also return Tine to Vacuum Colum. Reduced Crude from 30°F to 110"F. Vacuum Column Sottons from 80°F £0 50°F. Pipe Socket weld under 2.1/2", welded 2 1/2" and larger. BY and snaller Schedule G0 seamless ASTH A 53, Grade "B". 10" to 24" extra heavy seamless ASTN A 53, Grade Larger electric fusion welded, 1/2" wall, ASTH from ASTN'A 285, Grade "c", Class 12. 26" a 672 AS8 made Fittings ANS! class 3000 forged socket weld. ASTM A 105. Standard welding, ASTM A 234 WB. Weldoler welding Fittings, ASTH-ALOS, Unions ANSI c1ass 3000 forged stocket weld. ASTH A105. Vogt series #5i-1931. Plugs Do not use. Use a pipe nipple, one end plain, the other end ‘threaded and capped. Do not seal weld. Couplings ANSI class 3000 carbon steel socket weld. Flanges ANSI class 200 forged raised face ASTM A 105. 2" and smaller socket weld. 2-1/2" and largér weld neck bored to sutt pipe. Globe Valves 2° and snaller ANSI class 800 forged socket weld ASTM A 105. Vogt series #5u-12141. 2-1/2" to 8" ANS! class 300 cast Flanged ASTM A 216 Grade WCB. Crane #151-K. Check Valves 2° and smaller AlSI class 800 forged socket weld ASTM & 195, bal? type Voot series #S¥8-701. 21/2" and Varger ANSE class 300 cast flanged Swing check, ASTTM A216 Grade W0B. Crane #189-K.GENERAL SPECIFICATION Thread Lubefeant Botting Gaskets moun [=e fs od ‘ 29 6s. 1300 _| oeste ano constaucrion oF PrPrING 42 | a _|wov, 84 Plug Valves 4" and smaller manufacturer's standard wrenches, 67 and larger (gear operated, "Manufacturer's standard Tubricant for specified Flowing material, pressure and temperature. 2 1/2" to 4" ANS] class 300 cast flanged ASTH A 216 Grade WCB. Nordstrom # 2025. 6 and larger ANSI class 300 cast flanged ASTW A 216 Grade WC3. Nordstrom #4289. (16" thru 24"); Nordstrom # 2079 (6° thru 16°) Where instrument connect ons are required, use Fel Proc 100. (Wolybdenun DisulFide-Graphte-Litharge) Stud polts ASTM A 193.8 7 threaded full Tength with two ASTH A 194-24 nuts. Corrugated Araco Iron, double jacketed, asbestos filled gaskets.GENERAL SPECIFICATION proouccion] =e im [wos | rom 0 os -DESUGH_AND_coMSTRUCTION OF Horo+ CLASS 400 Service class (Flanges 26" and larger shall be class 350 Taylor Forge and Pipe Designation) = Grude Heater transfer Vine to crude colum. 400 = Miscellaneous connections on the crude colum (on the lover portion up to and including atmospheric gas of! draw off Connection) to and, including the first valve only. = Crude fractionator bottoms pumps suction, and discharge (at a Temperature above 288°C (S50°Fi = Transfer Tine from Vacuum Colum Heater to Vacuum Column. = Miscellaneous connections on lower portion (up to lover wire mesh) of Vacuun Colum, to and including First Valve only. Vacuum Colunn Bottons Fumps Discharge, above 288°C (550°F) Slop Wax Pumps Suct fon Slop Max Pumps Discharge to Vacuun Colum and Slop Wax Cooter Heavy Vacuum Gas Oi! Punps discharge from and ineluding Control Valve to junction with Slop Wax Pumps discharge. Socket weld under 1-1/2", welded 2° and larger. Pipe 1-1/2" and sealer Double Extra Strong Seamless. ASTI A 335-95, Plain end. 2 to 16" seatless.” ASTH A 335-P5, devel end. | 2" to 24" seamless pipe, select wall using ANSI 8 31.3, Formita allowable stresses and corrosion alTovance, Fittings 1-1/2" and smaller ~ ANSI class 6000 forged socket weld, ASTM A 132-85. 2" and’ larger ~ Extra Heavy Melding ASTM A 234-NP-5 oF WO5-M. Weldolet Welding Fittings ASTM A 182-5 or A217-C5, Union 1-1/2 and smaller ANSI class 6000 forged socket weld, ASTH A 182 FS. Vogt series #Sk-2231-F5. 2" and larger: use Flanges. Plugs Do not use. Use a pipe nipple, one end plain, the other end threaded and capped. 2" and larger, use flanges. Couplings ANSI class 6000 alloy steel socket weld. 4-6t chromium and 1/2% Nolybdenun.GENERAL SPECIFICATION moovecion =m ow | tome [te 1300 | DESIGN AND CONSTRUCTION OF PIPING a2 | a | nov. a0 Flanges 1-1/2" and smaller ANSI class 300 forged, raised face A 105 socket weld, 2 and Targer ANSE class 300 forged raised face. ASTH A 192 F5, weld neck bored to suit pipe. {tangs' 26! and larger Shatl be Class 350 Taylor Forge, weld: Globe Valves 1-1/2" and smaller ANSI class 600 forged socket weld ASTH A 182 FS. Vogt sertes #SW-12601-F5. 2*'to & ANSI class 300 cast flanged ASTM A 217 C5, Crane # 151- X. 6 inch and larger - use gate valves. Gate Valves 1-1/2" and smaller, ANSI class 800 forged socket weld ASTM A 182 FS. Vogt series #3M-12421 5. ‘and Targer ANSI class 300 cast flanged ASTH A 217 C5. Crane aK, (check Valves 1-1/2" and smaller ANSI class 600 forged socket weld ASTH A 182 Fs Vost series #5N3-701-F5. Band Larger ANSI class 300"cast flanged ASTH A 217 ¢5. Crane sek. Threae Where instrument connections are required, use Fel Proc 100. Uusricant —(wolybdenum Disulide-Graphite-Litharge) Bolting _Stud bolts ASTM A 193 87 threaded full length with two ASTH A 194 2H nuts. Gaskets Corrugated 12-14t Chromium, double jacketed, asbestos filled.GENERAL SPECIFICATION Pmoouscion | Pe Pain Foe 1300 | DESIGN ANO CONSTRUCTION OF PIPING a2 ]a |rov. a6 1 i 2.4 Drains (Severs) See 65-1 2.3. Relief and Blowdown The relief header shall not be pocketed. Where this requirement cannot be met, provide a drain Tine discharging to a safe area or {install knockout. pot. Design of pressure relief valve piping shall conform to APT Ri 520, Part [Design and Part II-Inceallationg except it is nandatory that the nominal size of inlet piping de the sene as or ‘greater than the nominal size of the pressure relief valve inlet Flange. Pressure relief valve tail pipes shall be self-draining to the relief header, Where this 1s not possible, provide drain valves and drains. linen pressure relief valves discharge gases to the atmosphere the vent Tine shal terminate at Teast 3m (10 ft) above equipment or any service platform located within a radius of 12. (40 ft) of the vatve, 15 m (50 ft) horizontal distance from heaters). Such valves Shit] be Tocated at the highest practice? elevation on vertical vessels. Provide a 3/8" dlaneter weep hole for drainage at low point of Tine, nen pressure relief valves discharge stean to the atnosphere, the vent line shall terminate at Teast 3.m(10 ft) above any. Service platform Tocatea within approximately 7.5m (25 ft) of the valve. Provide 2 10 mn (3/8 ft) diane:er weep hole for Gratnage at low point of Vine. 00 ‘The of! drain system shall receive all of drains and of contaminated water. It shall consist of a series of sums, Connected by straight headers, running to the edge of the process area. The minimn size of header shall be 4 In. The maximum Tengh of header, between sumps, shall be i2 a (40 fe), and the inlets shal be sealed below the Tiquié Tevel of each sums, the hneaders shall be pitched at a minim of 100 mn in 24 meter (Pinch 20'e). Drain funnels serving sna11 groups of equipment may drain through a common Teteral without sharp turns or traps to the nearest of] Grain simp where they shall be seated. OT ——_—=€=s EEGENERAL SPECIFICATION moauceron [oneretar ew [ems |e 2 DES:GM AND CONSTRUCTION a SLING 42 | 3. To minisize fire hazard, Taterals shall not serve areas larger than 93'm%(1000 sqft) Or drains more than 11m (35 ft) apart. Drain funnels shall extend a minimum of 50 mm (2 in) above paved rade and 10 ma (4 in) above unpaved srade, 5. Drain funnels shall be sized for the number of drain, Tines and the volume of flow. Minimum size shall be an 6" x 6" reducer with 4" drain to. sump. MiscetTaneous 11 piping mist be designed for expansion and contraction under startup, operating, shutdown and steam out conditions without over stressing the’ piping, valves or equipment. 2. ANT piping shall be arranged to provide full access to all equipment for operation end maintenance with a minimum anount of Tabor Pipe Vines shall be designed to avoid liquid or gas pockets (uraps). Except a8 otherwise noted on Piping and Instrument Diagrans (iF provided by PETROPERU) 211 gas traps shall have plugged vents, and Tiquld traps shall have plugged valve drains. 4. Where a Vine with a Tover rating connects to pipe or equipment. with a higher raving, Tt shall take the higher rating to anc including the first block valve, control valve or check valve, or to and including the second valve when double block valves are used, For alloy lines the alloy mater‘al may terminate with the first valve. 5. Shut-off salves on both sides of a control valve and the by-pass valve shall take the same specification as the line with the higher rating. 5. Where a vent Line, drain line, etc. connects to a process line that has special trim valves, ‘all valves in the connecting Tine shall have the same special tein.GENERAL SPECIFICATION Note: (1) Fropuccion | om Wem [eo ton 3 os. |_1300__| nesiw ano consTaucriow oF PIPING a2 | n_|nov. 38 7. Valves at control valve manifolds shall be sized in accordance with the folloving table, unless otherwise shan on the Piping 4nd Instrument Diagrans (if provided by PETROPERU). Controt Line Block By-Pass Valve Size Size Valve-Size(!) Valve-Size ua ae a4 34 i i i 38 lye 1we 1 a4 234 2 1 1 1 1 1 1 lye 1we lye 1 234 2 12 1ue Viz 1we lu Lue 234 2 2 2 2 2 2 2 3463 3 2ue Bigs 3 3 3 3 3 3 3 sa 4 4 ‘ a 4 4 4 6.89 6 6 5 (6" flanges) 6,8;19,12 6 5 5 6 5 6 3) gre? Gay 5(2) a(3), riz 10(2) rol) 103) 10 02 102) 10(3) 12141202) 122) linere piping 15 expanded after a control valve asseably for flashing condition the block valve dovnstrean of the control valve snall not be less than one size smaller than the downstream piping. Tt is not mandatory ‘see 6S-050) With hand whee! Valves in suction Tizes at pumps shall be sized as follovs, unless otherwise shown on the Piping and Instrusent Diagrams (if provided by PETROPER)).GENERAL SPECIFICATION 6s. —— ry 1300__| pesi6N aNo consTAUCTION OF PIPING a2_|n__|nov. 24 10. 6 Suction Line valve is: a. Line size where the suction connection on the pump 1s one ‘size smaller than the Tine. bs One size smaller than the Tine where the suction conection ‘on the pump 15 two or three sizes smaller than the Tine. Metal jacketed and corrugated metal gastets for raises face {Fanges, shal! be stzed in accordance with ANST 616.5, Annex E, Table £28, Group 1b, Figure 7. Spiral-nound gasket design shal? be of such proportions of #i1Ter and metal winding that gasket factor (m} and design seating Stress (y) conform to the limits of gasket Group I, Table El of ANSI B16,5.. The design shal? glo be such that 2 uniform bolt Stress of 307 Mpa or 211 kg/cm (30,000 psi) (on the nosinal Foot dianeter), in the flanged Joint, will compress the gasket to 2 thickness of 3.3 mm + 0.13 mn (0.130 in + 0.005"). Except, for orifice taps, al] connections to process Tines shell be 3/4" minimum. ‘ANT control yalves shall be easily accessible fron grade or personent platforms, and conveniently Tocated for operation. In al? cases, Teave sufficient clearance for control valves, for renoval of diaphragm case, plug and ster. Give careful consideration to proper support of piping so that Undue strain 1s not transmitted to the sontrol valve. Screved control valves shall not be seal welded. [11 operating valves shall be located for ease of operation and fmintenances Those more than 6 ft. in. above the operating level Pequire extensions (to be Kept to 3 mininun). For 2* and larger Selves, use chain wheels: for smaller, use extended stems. For cable controlled valves, the cable shall be carried in a 3/4 pipe, with roller elbows at all turns, to a contro? point in a Ronshazardous location.GENERAL SPECIFICATION mooueeson | =e Rae | to 26 os. tina] nesta suo constaucrion oF expr a2 ta [nov as 4 7. Where block valves are used in branch lines at headers, they shall be located in horizontal runs, at high points, $0 that Tines will drain both ways. Globe valves shall be installed so as to close against the pressure, 9. Platforms must be provided for full access to all pressure relief valves. Davit or other lifting device shall be provided for valves weighing more than 450 kg (100 Ibs). 1D. Where a locked open or car sealed open valve is used, a,metal tag shall be attached to the valve. This tag shall read? "This valve mist not be closed (or opened) without written permission from responsible authority". 11, Install valves so that the stex ends are not below horizontal position. 3.2 Fittings 1, Bushings shat? not be used. Swage nipptes shall be made of pipe of tne sane material and wall thickness. as the pipe in the line, except that sizes 2° and smaller shall be Schedute 80 minimum. 3, Long radius weld e11s shall be used wherever possible. 3.3. Instr 1500 1, Local pressure gages shall be accessible from the ground, platfors or a fixed ladder. They shall be rigidly supported on the Vines to which they are connected. 2. Except as spectfically shown in Project Specifications, orifice Flanges may be located in horizontal or vertical lines: When in the hortzontal the orifice taps shall be on top (180° tap) for 4928 Vines; and on the s?de (90° tap) for of1 and steam lines. Orifice taps Yocated at a 45 degree angle from horizontal (45° tap) may be acceptable, but requires PETROPERU's written approval. 3. Flow transmitter output gages shall be visible and readable on ‘the associated control valve assenbly.GENERALSPECIFICATION eel] [moouccron | mete Wim [eo | Fae a os. |_1300__| pesign avo constaucrion oF pxpiN ola Orifice meter run installations shat] conform to the requirements ‘of AGA Report No. 3, the ASME Power Test Code, Chapter 4 and API RPS6O in regard to weld smoothness, out-of round tolerance, etc. 5. All instrument piping shall be Schedule 80 sinisum 6. Screwed thermometer wells and thermocouple wells shall not be seal welded. 7. Screwed connections at instruments shall not be seal welded. 8. Orifice flange taps and plugs shall be seal welded in all socket weld piping classes. 9. When a process line is alloy, conected instrusent piping shall be the Sane alloy through the first valve, The reneinder of the instrument piping may be 2 lower alloy or a carbon steel of the seme pressure rating provided the material is suitable for the temperature and the environment. Tubing shall not be used for instrument lead lines without written approval from PETROPERU. 10. here an instrument Tine connects to a process Tine that has Special trim valves, all valves in the Instrument Tine shall have the sare special trim. 11, Main air supply header shall be sized by’ the Contractor for the instrument requirenents, 1 1/2" minimum size. All air piping shall be galvanized Inside and outside. ANT aatn and branch headers shall have valves at the dead ends for Dlowdown. Size of branch headers. shall conform to the. following: 1/2" for,1 to 5 taps, 3/4” for 6 to 10 taps, 1" for Al-18 taps and 1 1/2" for 16 to 20 taps. Branch headers shall have shut off valves at the main air header. 12, AN temperature instrument conndctions an Tines or equipment requiring periodic inspection shall be accessible from the ‘ground, platform or a fixed ladder,GENERAL SPECIFICATION rroouecon [ered Fm [oc | to 28 6s tao | pesien ww consreuction oF 1p iNe atin | nou no 3.4 Miscellaneous 1. Steam, air and water hose stations, each with a 15 m (50 ft) ergth of hose, shall be provided at ground level and located to reach any point in the process area. [Additional elevated hose stations shall be provided as required. 2, Suffictent cleanout connections and flanges shall be provided for all Vines subject to cleaning. 3, Temporary cone type strainers shall be installed on the suction side of 211 pumps. and compressors before startup. They shall be Torated between the suction flange of the equipment and the block Line Flexibinity Pining design shal! provide adequate flexibility for thermal ovement of a11 hot or cold Vines. ATI lines shall be guided and anchored as necessary. Thrust loads imposed on mechanical equipment (such as pumps, turbines, or compressors) by piping, Shall be limited to the equipment manufacturer's recosmended values. ive Supports Piping shalt be supported as necessary to reduce vibration to a ininimum. Supports shall be so arranged that special valves or Beher equipment requiring periodic maintenance, such as safety or Control valves, may be readily renoved for servicing without se Of temporary supports. Design and location of all major piping Supports, anchors, and expansion joints, shall be specified by tthe piping lay-out drawings. 4, FABRICATION (GENERAL) AND. SHIPPING 4.1 Bering 4.11 Bending shatl_be as per ANST 8 31.3 "Chemical Plant and Petroleum Refinery Piping". 4.2 Moldings 4.2.1 RIT welding shalt be the metal re process. 4.2.2 Permanently welded-in back-up strips shall not be used.GENERAL SPECIFICATION ‘mowers 5 os 1300 | DESIGN aNo consTRUCTION OF PIPING a] a | nov. 88 4.2.9 R11 welding on @ piping assenbly shall be at least equal in Strength to the weakest component, so that the maxim rating of the assembly will not be determined by any weld. 4.3 Heat Treatment ANI flange facings and threaded connect ions mist be protected against oxidation during heat treatnent. In adéition to what is established by ANSI 6 31.3, the Following ftens shall be considered: a) After heat treatment, welding or heating is prohibited. b) Threaded connections in pieces requiring heat treatnent shall be threaded after heat treataent, unless protected from damage by the neat. c) After completion of fabrication and heat treatment 211 piping shall be eleaned inside and outside to remove al! Toose scale, Weld spatter, sand and other foreign materials. This may be done by grinding. 4) here post weld heat treatment is regired, the joint shall be inmedtately heat treates without allowing it to cool to below 149°C (300%F). If this is not practical, the weld and adjacent pipe shall be uniformly heated to 316°C" (600°F), wrapped with Hnsutation, and allowed to cool, and heat treated later. 4.4 Shipping ANI shop fabricated piping shell be prepared for shipment in a manner that assure delivery to Gestination in good condition. Partfeular attention shall be given to protection of flange faces and threads. FABRICATION (ALLOY PIPING) 541 Bending Sled Inno case shall water be used for setting the bend during ‘or following the bending operation (shop fabricated). 51.2 Hot bending will not be permitted in the field, 5.2 welding 5.2.1 ATI welding shall be done by 2 metal re process.GENERAL SPECIFICATION 1300 | oestow avo CONSTRUCTION OF PIPING a] on | nov. a 8) ») *) 4) a) 5.2.2 Weldings electrodes shall be as follows Pipe Electrode ASTI Specification A 335 *AWS-ASTH Classification Grade 79, 9% 505-4 Grade 7, 7% E7cr-ux Grade 95, 5x 502-4 Grade 922, 2 1/4 £50-11-83 or 831. Grade PII; 1 1/42 Cra-1/2tMo, EBO-RX-B2 or B2L- Grade P12, 1k Crav1/28Mo, -EBO-KX-82 or B2L- Electrode coatings designated XX above may be 15, 16 or 18. 5.3 Heat Treatment Refer to paragraph 4.3.6. 5. INSPECTION AND TESTING (See also 6S-1300.1 Field Pressure Testing of Piping) 6.1 Preparations for Field Pressure Testing Field piping Joints (including Flanges, threaded or welded) shall be left unpainted and uninsulated, and underground jovnts shall be exposed until after completion of field pressure testing. Control valves, if already installed, shall be removed and ‘replaced with spool pieces or the Tine shall be blinded Temporarily, to protect the valves from dirt, scale and foreign objects during the pressure test. ANI restetetions which would interfere with filling, venting or ‘drajning, such @ orifice plates and flow nozzles, shall not be {installed unt i? testing 1s comleted. For hydrostatic testing, 211 piping in other than Tiguid SSG ize Shatt oe aieqitely supported, by use of temporary Supports, where necessary. 6.2. Extent of Testing Piping which connects to or is continuous with lines installed by others, shall be isolated from these lines by valves or test, Blanks: “If it fs necessary to Include portions of such Vines in the test, PETROPERU shall Be consulted to determine conditions ofGENERAL SPECIFICATION a) — a es. 1 yes an cousra 6 aA. b) Lines and systems which are open to the atmosphere such as, drains, vents, open safety valve discharges, and atnospheric Severs, do not require pressure testing. These lines shall be examined to detersine that all joints are properly made up. ¢) The following equipment shat! not be subjected to the piping test pressure: 1) Pumps, turbines, and compressors. 2) Explosion discs, safety valves, flame arrestors, and filters. 3) Any equipment designated by the PETROPERU's Engtneer. 4) Indicating pressure gages mounted locally may be tested with Ue Times, provided the fest pressure dogs not exceed their scale ranges. 6.3 General Procedure a) Gages used for testing shall be tested for accuracy, as Sifected by PETROFERT. and then installed as close 3s possible to ‘the low potnt of the piping system. b) a piping (unless of austenitic steel or of steel which has been impact tested) shell be tested at setal temperature below 1.7°C (35°F) for a preunatic test, nor below -28°C (-20°F) for a hydrostatic ast. ) ALL vents. and other connections which can serve as vents shall 39 Gpon during filing so that afr $2 vented prior to applying test pressure to 2 systen. 6.4 Testing Fluid Water for hydrostatic test shall be fresh water (less than 3000 ipa sale content], unless salt water 15 approved by PETROPERU. Uf'salt water #3 groposed for testing, any austenitic piping or equipnent shall be brought to the attention of PETROPERU. Unless Speci tically exempted, piping components containing austenitic. stainless steel shall 'be tested using potable water.(roe) GENERAL SPECIFICATION rroouccion] == Pipe [ towne [om 2 ese 1a00_|_nesiGN aun constuction ne exp14G wtlo b) Certain piping may be tested pneumatically if the test pressure ‘$STappraved Op-PetnOPERU. This TneVuges piping (usually larse) not structurally designed to carry a liquid Toad (including expansion Joints in Fluid catalytic unfts), piping or attendant equipment having internal Insulation or other linings subject to damage by a test Thquid, or piping which must be kept free of water, such as Instrument air eistribution piping. c) Pneumatic testing of spiral welded pipe is not acceptable. 6.5 Test Pressure a) The hydrgstatic test pressure shall be at Teast 690 kPa gauge “Ur iglen® guages except for Vines using cast iron pipe. b) The actual test pressure as determined by ANSI 8 31.3 shall be modified, Tf'reqiired, To conform wieh any requirencnts of the [SHE Code Section I, dr with Peruvian regilations. Requirenents fof the ASHE tode wit) apply only to che small ancunt of piping at Steam boilers which comes within the Jurisdiction of that code. 6.6 Flushing After testing 4s finished, piping systens shall be Flushed with test fluid until the taside of the lines 1s thoroughly cleaned. After esting and flushing all Vines shall be completely drained. 67 Records a) Each test of lines or system shall be inspacted and approved by ETROPERU. b) After testing of all piping on the job 1s completed, the test records required by the ANSI and ASHE Codes shall bé given to ETROPERU.