DRAWING/DOCUMENT STATUS: FOR CONSTRUCTION

b 2006-03-24 Doosan Specific Revision Traynor Fuchs Schobert

a 2005-11-30 First Issue Traynor Fuchs Schobert
Rev. DATE DESCRIPTION
Bearb.
Coord.
Geprft
Checked
APPD.
PROJ ECT :

CAMAU 1 750MW COMBINED CYCLE POWER PLANT
OWNER : OWNERS ENGINEER :


PETRO VIETNAM
CPMB

CONTRACTOR : CONTRACTORS ENGINEER :


LILAMA CORPORATION FICHTNER
SUBCONTRACTORS NAME : SUBCONTRACTORS SUPPLIER :

s
POWER GENERATION

DRAWING TITLE :

Bypass Deaeration
PKZ UAS Contents Code Reg. No. UNID

Ursprung/Original Ursprung-Nr./Original-No.
Urspr.-PKZ-Nr.
Orig.-PC
LAA20ZA rev.f
Projekt/Project PKZ/PC
CA MAU 1 CCPP VIT154
Datum
Date
Name Mastab
Scale
N/A A4
UA/DCC
Type
XS00
gezeich.
Drawn
2005-11-30 Traynor Benennung/Title
Inhaltskennzeichen
Contents Code
bearb.
Coord.
2005-11-30 Fuchs
geprft
Checked
2005-11-30 Schobert

LAA20
Abtlg.
Dept.
sgd.
Bypass Deaeration
Zhl.-Nr.
Reg.-No.

Dienstst./Dept. UNID Index/Rev. Version
s AG
POWER GENERATION
E913 423 201 855
b
Blatt-Nr./Page-No.
CM1-L1-M-LAA20.08-810004

Erstellt mit/designed with

Ersatz fr
Supersedes


System-Beschreibung
System Description
Projekt/Anlage:
Project/Plant:
Ca Mau 1
CCPP
Rev b
System
System
Nebenstrom-Entgasung
Bypass Deaeration
Seiten/Pages:

Anlagen/
Appendices:
10

6

VIT154 XS00 LAA20

UNID
423 201 855
Proj.-Kennz./Proj. Code UA/Doc. Inhaltskennzeichen/Contents Code

LAA20ZA rev. f PG W712, Dr. Schttler



Ursprung / Original Modulverantwortlicher / Module Coordinator

Zugehrige Schaltplne/
Related P & I Diagrams:
Handhabung:
Handling:
NUR FR INTERNEN GEBRAUCH
FOR INTERNAL USE ONLY

VIT154 - XG02 - LAA20 1/1


UNID 422 938 264 Bypass Deaeration



WeitergabesowieVervielfltigungdieser Unterlage, VerwertungundMitteilung ihres Inhalts nicht
gestattet, soweit nicht ausdrcklichzugestanden. Zuwiderhandlungen verpflichten zu Schadener-
satz. AlleRechtefr denFall der Patenterteilungoder GM-Eintragungvorbehalten.
Siemens AG
.
Power Generation
Thereproduction, transmissionor useof this document or its contents is not permittedwithout
expresswrittenauthority. Offenders will beliablefor damages. All rights, includingrights created
by patent grant or registrationof autility model or design, arereserved.
File: VIT154-XS00-LAA20 rev_bVIT154-XS00-LAA20

geprft und freigegeben durch /
reviewed and released by
In-
dex
Rev.
Datum
Date
Erstellung bzw.
nderungen (Seiten)
Issue resp.
Modifications (Pages).
Dienststelle
Office
bearbeitet durch
prepared by
intern
1)

Internal
extern
2)

external
a 2005-11-30
Ersterstellung
First Issue
E913 G. Traynor T. Fuchs B. Schobert
3)



Gez. Traynor Gez. Fuchs Gez. Schobert 4)
b 2006-03-24 Doosan Spec. Rev. E913 G. Traynor T. Fuchs B. Schobert

Gez. Traynor Gez. Fuchs Gez. Schobert


















1) nur fr Modul erforderlich / only for Module required
2) nur im Projekt erforderlich / only for Project required
3) Name in Druckbuchstabe / printed
4) Unterschrift / Signature


Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

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This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LAA20 rev_bVIT154-XS00-LAA20
I Table of Contents
II Systems, Abbreviations
1 Task, Function and Design
2 Modes of Operation
2.1 Preparations
2.2 Start-up and Shutdown
2.3 Operation, Closed and Open Loop Controls
3 Appendices

Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

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File: VIT154-XS00-LAA20 rev_bVIT154-XS00-LAA20
II Systems, Abbreviations
Systems
LAA Deaeration, Storage
LAB Feedwater Piping System (excl. Feedwater Pump and
Feedwater Heating System)


Abbreviations
B/P Bypass
CEP Condensate Extraction Pump
CLC Closed Loop Control
CPH Condensate Preheater
CTRL-V Control Valve
D/A Deaerator
GT Gas Turbine
HP High Pressure
HRSG Heat Recovery Steam Generator
IP Intermediate Pressure
LP Low Pressure
SGC Sub Group Control
YFH Function Chart Overview Level

Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

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1 Task, Function and Design
The objectives of the system are :
- to remove non condensable gases like carbon dioxide and oxygen from the con-
densate during start-up and normal operation of the plant if required by the con-
ductivity of the condensate to meet the following criteria:
- cation conductivity of the feedwater, LP/IP and HP steam <0.2 S/cm
- oxygen content of the condensate and feedwater <100 ppb
- heat up the condensate during oil firing of the GT

During filling of the HRSG and during start-up of the plant the bypass deaerator is put
into operation to remove non condensable gases in the water/steam cycle. With the
bypass deaerator in operation the start-up time can be reduced because the required
steam quality for the ST start-up can be reached earlier.

During normal constant plant operation deaeration of the condensate is performed in
the condenser. If increased oxygen level in the condensate or feedwater or if in-
creased conductivity in the condensate, feedwater or steam is detected additional
deaeration can be performed in the bypass deaerator which is located downstream of
the condensate preheaters.

With reference to full load, up to 50% of the condensate can be deaerated. If more
than these 50% condensate pass through the preheaters the surplus condensate is
routed directly to the both LP drums and to the feedwater pumps. Deaeration is per-
formed by delivering condensate to the deaerator and heating it up to its saturation
temperature with auxiliary steam by direct contact. The deaerator temperature is con-
trolled by a control valve in the auxiliary steam supply line.

The condensate flow to the deaerator is controlled by the level control of the deaera-
tor. The deaerator is designed as a spray type (Stork) / tray type deaerator. Inside the
deaerator steam flows in counter current direction to the condensate drizzling down.
At the top of the deaerator column almost all the steam is condensed. The non con-
densable gases like oxygen and carbon dioxide are released to atmosphere via a
vent pipe. The deaerated condensate is fed back to the outlet pipe of the condensate
preheaters by a deaerator pump via a flow control valve and is routed to the suction
side of the feedwater pumps.

The deaerator is constructed as a vertical vessel with deaeration and storage section
in one shell. The unit consists of a cylindrical carbon steel shell and carbon steel
dished ends. The deaerator is equipped with a safety valve which avoids a rise in
pressure over the maximum allowable working pressure. For suitable access the
deaerator has a manhole.

During normal constant plant operation the deaerator is not in operation. In this case
the condensate leaves the condensate preheater with a temperature of 2K below the
saturation temperature of the LP drums in order to avoid flashing in the LP feedwater
control valves.

Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

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If deaeration is required due to increased conductivity in the condensate the tempera-
ture at the condensate preheater outlet is reduced to about 8K below the saturation
temperature in the bypass deaerator by the condensate preheater temperature con-
trol. The temperature difference of 8K ensures an optimal deaeration process in the
deaerator.

Carbon dioxide (CO
2
) can only be removed from the condensate if the deaerator
temperature is kept above 135C because CO
2
will form to a salt (ammonium bicar-
bonate) when ammonia or other caustic material is present. This salt is relatively sta-
ble below 135C and can only be broken down at higher temperatures in order to set
free the gaseous CO
2
which can be eliminated afterwards by deaeration.

If one of the GTs is operating in oil firing mode the bypass deaerator is put into opera-
tion and used as an external condensate preheater. The condensate in the deaerator
is heated up, so that the mixture of cold condensate coming from the condensate
preheaters and the heated up condensate coming from the bypass deaerator reaches
the required inlet temperature for the HP- and IP-economizers as well as the LP
drums.
Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

Seite/Page 6
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2 Modes of Operation
2.1 Preparations
Before starting the bypass D/A the auxiliary steam supply must be ensured to warm-
up the D/A. The condensate supply as well as the condensate preheating system
must be in operation. For cooling of the D/A pump the closed cooling water system
must be in operation.


2.2 Start-up and Shutdown
Start-up
Before HRSG filling and start-up the Unit Coordination Program starts the SGC B/P
DEAERATION. The SGC must be started manually if additional deaeration is re-
quired during load operation owing to increased condensate or feedwater oxygen
level or increased condensate, feedwater or steam conductivity.
At the beginning of the start-up procedure all valves are closed, the controls for vent
valve and emergency drain valve as well as the temperature control via the auxiliary
steam CTRL-V are taken into operation.
If the plant is started from cold conditions and the D/A is cold the auxiliary steam
CTRL-V is set to a start-up position. When the D/A has achieved a minimum tem-
perature by the incoming steam and the temperature difference between the D/A and
the CPH outlet ensures a sufficient subcooling of condensate at the D/A inlet the aux-
iliary steam CTRL-V as well as the condensate inlet CTRL-V is set to CLC mode and
condensate intake is started. When the level in the D/A has achieved the required
release value the D/A pump is started and the feedwater outlet CTRL-V is set to CLC
mode. Now the CPH content can be warmed-up and deaerated by means of a cycle
containing the feedwater pumps (in minimum flow operation; the boiler inlet valves
are closed), the CPH, the D/A including the D/A pump and the D/A bypass. A part of
the condensate is bypassed across the D/A because the condensate inlet CTRL-V is
restricted in its open position as long as the feedwater pump operates in minimum
flow mode.
If the plant is in normal operation and the D/A is in stand-by mode (reduced D/A tem-
perature and reduced D/A level) the start-up of the D/A is performed in the same
way. The auxiliary steam CTRL-V is opened to its start-up position. If the D/A tem-
perature is high enough for a minimum subcooling of condensate at the D/A inlet the
auxiliary steam CTRL-V as well as the condensate inlet CTRL-V is set to CLC mode
and the condensate intake is started. The level setpoint is set to normal operating
level. When the level in the D/A has achieved a certain value the D/A pump is started
and the feedwater outlet CTRL-V is set to CLC mode.


Shutdown
Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

Seite/Page 7
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For D/A shutdown the SGC B/P DEAERATION has to be set to the standstill pro-
gram. It can be done manually during normal plant operation if no deaeration is nec-
essary or by the unit coordination program during plant shutdown.
When the D/A is shutdown the setpoint for the D/A level is lowered to the standby
level, the D/A outlet flow control setpoint is ramped down to zero, then the feedwater
outlet CTRL-V as well as the condensate inlet CTRL-V are closed and switched to
manual operation. Afterwards the D/A pump is switched off and the condensate inlet
isolating valve is closed.
If the D/A standby mode is manually set (in case of normal operation of the plant
without bypass deaeration), the shutdown sequence is ended and the D/A tank is
kept under pressure by means of auxiliary steam via the auxiliary steam CTRL-V.
If stand-by mode is not selected the CTRL-V in the auxiliary steam supply line is then
closed, the D/A temperature control is switched off as well as the vent valve control is
turned off. The emergency drain valve control remains on.

2.3 Operation, Closed and Open Loop Controls
Deaerator Level Control:
The level in the D/A is controlled by the condensate inlet CTRL-V, which is located
upstream of the D/A.
The condensate inlet CTRL-V will be closed by protection signal if:
the D/A level exceeds the value MAX3 or
the inlet condensate subcooling is TOO LOW (only if spray type D/A (Storck)) or
CEP limitation is actuated (not enough CEP in operation)

Mass Flow Control:
The mass flow through the D/A is controlled by the feedwater outlet CTRL-V, which is
located downstream of the D/A pump. The non-return valve in the main condensate
line avoids back flow or recirculation of deaerated feedwater coming from the D/A.
The feedwater outlet CTRL-V will be closed by protection signal if:
the D/A outlet flow exceeds the value MAX1 or
the water level of the LP drum is TOO HIGH

Deaerator Temperature Control:
The D/A temperature is controlled by the auxiliary steam CTRL-V. The valve is lo-
cated upstream of the D/A.
The CTRL-V will be closed by protection signal if:
the D/A temperature exceeds the value MAX2 or
the D/A level exceeds the value MAX3



Deaerator Condensate Inlet Shutoff Valve Control:
Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

Seite/Page 8
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The shutoff valve is opened if the level control deviation is exceeding a determined
value or the D/A inlet CTRL-V is not closed. It is closed if the level control deviation is
decreasing this determined value and the D/A inlet CTRL-V is closed for more than 3
minutes.
The shutoff valve will be closed by protection signal if:
the D/A level exceeds the value MAX4.

Emergency Drain Valve Control:
If the D/A level exceeds the value MAX2 during normal operation the drain valve is
opened. As soon as the level falls below the value MAX1 the drain valve will close
again.
The drain valve will be opened by protection signal if:
the D/A level exceeds the MAX3 value.

The drain valve will be closed by protection signal if:
the D/A level falls below the MIN2 value while the D/A pump is in operation.

To ensure that during HRSG filling and start-up the feedwater min-flow recirculation
flow is routed partly through the D/A for deaeration and warm-up of the condensate
preheater content it is necessary to keep the D/A condensate inlet valve always
slightly open. In case that the D/A tank is filled to its operating level and subsequently
the D/A condensate inlet Ctrl-V is completely shut it is possible that the feedwater
min-flow pressurizes the CPH to a pressure higher than the D/A pump discharge
pressure and the D/A outlet flow is forced to zero even with open D/A outlet Ctrl-V. In
order to reduce the CPH pressure by reopening the D/A condensate inlet Ctrl-V the
D/A emergency drain valve is opened if the D/A outlet flow falls below a limit of
approx. 10 kg/s while the D/A outlet Ctrl-V is open and the D/A level exceeds the
value MIN1 during start-up. The D/A Drain Valve is closed again as soon as the D/A
outlet flow exceeds 10kg/s or the outlet Ctrl-V is not open any longer or the D/A level
falls below the value MIN1.

Vent Valve Control:
When the D/A pressure reaches a slight overpressure and the condensate inlet
CTRL-V is not closed and the condensate inlet isolating valve is open the vent valve
opens. The vent valve will close if the D/A pressure falls below the ambient pressure
or the condensate inlet CTRL-V is closed or the condensate inlet isolating valve is
closed in order to keep the pressure in the D/A and to keep the D/A isolated from at-
mosphere.
The vent valve will open by protection signal if:
the D/A pressure is TOO HIGH.



Deaerator Pump Control:
Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

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The D/A pump can only be switched on if the water level in the D/A exceeds the MIN2
value.
The pump will be switched off by protection signal if:
the differential pressure at the strainer is TOO HIGH or
the D/A level is TOO LOW or
the water level of the LP drum exceeds the HIGH HIGH level.



Syst em Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau 1 CCPP
Syst em Description
System
LAA20

Seite/Page 10
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File: VIT154-XS00-LAA20 rev_bVIT154-XS00-LAA20
3 Appendices
Description App KKS
Bypass Deaerator; Closed Loop Control Overview 1 10 LAA 20 DU 001
Bypass Deaerator; Level Control 2 10 LAA 20 DL 001
Bypass Deaerator; Temperature Control 3 10 LAA 20 DT 001
Bypass Deaerator; Flow Control 4 10 LAB 05 DF 001
Bypass Deaerator; SGC Overview 5 10 LAA 20 EC 001
Bypass Deaerator; Vessel Protection Sheet 6 10 LAA 20 BB 001


1 2 3 4 5 6 7 8

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2005-1 1 -30
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a fi rst i ssue Traynor.
2005-1 1 -30
1 0LAA20DU001
LAA20
Bypass Deaerati on
YFH MODULE
S00LAA2DUA. DSF
Ca Mau CCPP
W1
M
1 0LAC05
AP001
1 0LAB05
AA402
1 0LCA65
AA001
1 0LAA20
AA501
1 0LAA20
CP001
1 0LAA20
CT001
1 0LAB05
AA1 01
1 0LCA65
AA1 01
AUX STEAM
FROM COND
P/HTR
TO FWP AND
LP DRUM
DEAERATOR
M
M
M
M
1 0LAB05
CF001
1 0LAA20DL001
S
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M
1 0LAA20DT001
S
PI
S
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1 0LAA20EC001
SGC B/P DEAERAT ON
1 0LAB05DF001
1 0LAA20
CL901
1 0LBG1 0CP001
AUX STEAM PRES
DEAERATOR
FLOW CTRL
DEAERATOR
TEMP CTRL
DEAERATOR
LVL CTRL
1 0LCA65
CG1 01
1 0MAG1 0FL021
CONDENSER LEVEL
SETP & DEV
CALCULAT ON
SETP & DEV
CALCULAT ON
1 0LBG70
AA1 01
SETP & DEV
CALCULAT ON
10LAA20EE501
SLC D/A VENT
10LCA65EE001
SLC D/A COND INLET
10LAB05EE402
SLC D/A EM ERGY DRN
1 0LAB00EU001
HP/ P FEEDWATER SUP
M
1 /2
1 2 3 4 5 6 7 8

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Drawn
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Functi on Chart; Overvi ew Level
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2005-1 1 -30
Traynor
Fuchs
a fi rst i ssue Traynor.
2005-1 1 -30
1 0LAA20DU001
LAA20
Bypass Deaerati on
YFH MODULE
S00LAA2DUA. DSF
Ca Mau CCPP
W1
BYPASS DEAERATI ON CONTROL (Overvi ew)
Deaerator Temperature ControI (1 0LAA20DT001 )
The task of the deaerator temperature control i s to mai ntai n the temperature wi thi n the deaerator tank rel i abl e on operati ng temperature for
deaerati on, taki ng i nto consi derati on the di fferent types of operati on modes, e. g. GT gas operati on, GT oi l operati on, start-up and stand by.
When deaerati on i s i n operati on al so the steam pressure i nsi de the deaerator i s control l ed i n paral l el to the temperature to take advantage of i ts
qui cker dynami c behavi our.
f the steam demand for deaerati on exceeds the maxi mum possi bl e LP steam suppl y resp. auxi l i ary steam suppl y, the steam suppl y to the
deaerator i s l i mi ted dependi g on the pressure i n the auxi l i ary steam header.
Deaerator FI ow ControI (1 0LAB05DF001 )
The task of the deaerator fl ow control i s
- to feed the enti re condensate fl ow through the deaerator duri ng part l oad operati on by keepi ng the outl et control val ve ful l y open; al l condensate
i s deaerated, the check val ve i n the mai n condensate l i ne avoi ds reverse fl ow or reci rcul ati on of deaerated feedwater
- to l i mi t the deaerator mass fl ow at the defi ned maxi mum fl ow l evel at hi gher uni t l oad; the exceedi ng condensate fl ow i s bypassed vi a the check
val ve
f the l evel i n the deaerator fal l s down to a mi ni mum l evel , the outl et fl ow of the deaerator wi l l be l i mi ted.

Deaerator LeveI ControI (1 0LAA20DL001 )
The task of the deaerator l evel control i s to bal ance the deaerator i nl et fl ow to i ts outl et fl ow by keepi ng the l evel i n the deaerator tank wi thi n i ts
desi red range.
Before and duri ng HRSG start-up wi th l ow condensate preheater outl et temperature, the deaerator tank i nl et val ve posi ti on i s l i mi ted to keep the
auxi l l i ary steam consumpti on for deaerati on wi thi n i ts al l owabl e range duri ng that phase.
The l evel setpoi nt i s reduced unti l the deaerator temperature has reached a mi ni mum val ue.
f the condenser l evel gets out of i ts normal l evel range, the deaerator tank further i s used as a condensate buffer vol ume i n addi ti on to the
condenser vol ume by means of shi fti ng the l evel setpoi nt of the deaerator tank.
2/2
1 2 3 4 5 6 7 8

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Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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Fuchs
a Fi rst ssue Traynor
2005-1 1 -30
2005-1 1 -30
MODULE
S00LAA2DLA.DSF
Ca Mau CCPP LAA20
YFH 1 0LAA20DL001
Bypass Deaerator
Level Control
W1
1 0LAC05
AP001
1 0LAA20
CL901
1 0LAB05
AA1 01
1 0LCA65
AA1 01
AUX STEAM
FROM COND
P/HTR
DEAERATOR
M
M
S
PI
M
I
N
C
1 0LAB05
AA402
1 0LAA20
AA501 M
1 0LCA65
AA001
M
TO FWP AND
LP DRUM
1 0LBG70
AA1 01
POS T ON L M TAT ON
DUR NG START-UP
1 0LCA65
CG1 01
1 0MAG1 0FL021 -XQ01
CONDENSER LEVEL
NFLUENCE OF
CONDENSER
LEVEL
NORMAL LEVEL
SETPO NT
C
START-UP LEVEL
SETPO NT
LEVEL SETPO NT
SELECT ON
M
M
1 0LCA40CT002-XQ01
B/P D/A NL COND TEMP
1 /2
1 2 3 4 5 6 7 8

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1 2 3 4 5 6 7 8
A
B
C
D
E
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A
B
C
D
E
F
Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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Traynor
Fuchs
a Fi rst ssue Traynor
2005-1 1 -30
2005-1 1 -30
MODULE
S00LAA2DLA.DSF
Ca Mau CCPP LAA20
YFH 1 0LAA20DL001
Bypass Deaerator
Level Control
W1
DEAERATOR LEVEL CONTROL (1 0LAA20DL001 )
Duri ng deaerati on the condensate i nl et fl ow to deaerator has to be adj usted i n accordance wi th the deaerator outl et fl ow. Thi s wi l l be done by means of
control l i ng the deaerator tank l evel , whi ch bal ances the i ncomi ng fl ow wi th outgoi ng fl ow. For thi s reason the normal l evel setpoi nt for deaerator tank i s
compared wi th the l evel actual val ue. The resul ti ng devi ati on fi nal l y defi nes the condensate fl ow to the deaerator tank by means of the deaerator i nl et control
val ve.
Duri ng start-up of the pl ant before boi l er start, the deaerator tank i nl et val ve i s l i mi ted i n i ts posi ti on to l i mi t the auxi l i ary steam consumpti on for deaerati on
duri ng that phase. Thi s l i mi tati on i s al so acti ve when the feedwater suppl y to the HRSG(s) i s bel ow the feedwater pump mi n fl ow to ensure that the feedwater
pump mi n fl ow i s routed partl y trough the D/A for warmi ng-up and deaerati on of the CPH content. Thi s l i mi tati on compares the val ve actual posi ti on wi th a
defi ned maxi mum posi ti on setpoi nt and operates i n mi ni mum sel ecti on to the l evel control . f duri ng that phase the outl et fl ow of deaerator gets hi gher than
the l i mi ted i nl et fl ow, the deaerator tank l evel wi l l decrease unti l the mi ni mum tank l evel has been reached. Then the outl et fl ow wi l l be l i mi ted to keep the tank
l evel at i ts mi ni mum val ue (separate descri pti on ' Deaerator Fl ow Control , 1 0LAB05DF001 ). Thi s start-up l i mi tati on wi l l be fi ni shed after the boi l er has been
started and the condensate i nl et temperature has been warmed-up hi gh enough to achi eve successful deaerati on.
To decrease the warmi ng up ti me of the water content i nsi de the deaerator duri ng start-up phase the l evel setpoi nt i s set to a start-up l evel . f the deaerator
temperature i s hi gh enough for a proper deaerati on, the l evel setpoi nt i s set to the normal operati on setpoi nt.
f i n abnormal cases the condenser l evel gets out of i ts normal l evel range, the deaerator tank further i s used l i ke a condensate buffer vol ume i n addi ti on to
the condenser vol ume by means of shi fti ng the l evel setpoi nt of the deaerator tank. Thi s wi l l be achi eved by i ncreasi ng the l evel setpoi nt of the deaerator tank
i f the condenser l evel becomes hi gher than a defi ned val ue, and i n reverse case decreasi ng the l evel setpoi nt of the deaerator tank i f the condenser l evel
becomes l ower than a defi ned val ue.
2/2
1 2 3 4 5 6 7 8

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E
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A
B
C
D
E
F
Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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MODULE
S00LAA2DTA.DSF
2005-1 1 -30
Traynor
Fuchs
a
Fi rst ssue
Traynor
Ca Mau CCPP
YFH 1 0LAA20DT001
2005-1 1 -30
LAA20
Bypass Deaerator
Temperature Control
W1
1 0LAC05
AP001
1 0LAB05
AA1 01
1 0LCA65
AA1 01
AUX STEAM
FROM COND
P/HTR
DEAERATOR
M
M
S
PI
M I N
1 0LAA20
CT001
1 0LAA20
CP001
M
I
N
C
1 0LCA65
AA001
1 0LAA20
AA501
M
M
1 1 /1 2HAD80CT001 -XQ01
LP DRM MED TEMP
TO FWP AND
LP DRUM
1 1 /1 2HAY00EU001 -XV01
HRSG STATUS N OP
1 1 /1 2MBN00EU200-ZV04
GT O L OPER
1 0LBG70
AA1 01
SETPO NT SELECT ON
FOR
DEAERATOR TEMP
SETPO NT FOR
SUBCOOL NG BELOW
LP DRUM TEMP
SETPO NT OF M N MUM
AUX L ARY STEAM PRES
1 0LBG1 0CP001 -XQ01
AUX STEAM PRES
SETPO NT SELECT ON
FOR
DEAERATOR PRES
1 0LAA20CP001
D/A PRES > M N
1 1 /1 2MBN00EU200-ZV04
GT O L OPER
M
1 0LAB05
AA402
M
1 0LAA20EE002-XA31
SLC D/A S/BY
1 0LAA20EE002-XA31
SLC D/A S/BY
1 /2
1 2 3 4 5 6 7 8

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1 2 3 4 5 6 7 8
A
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E
F
A
B
C
D
E
F
Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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MODULE
S00LAA2DTA.DSF
2005-1 1 -30
Traynor
Fuchs
a
Fi rst ssue
Traynor
Ca Mau CCPP
YFH 1 0LAA20DT001
2005-1 1 -30
LAA20
Bypass Deaerator
Temperature Control
W1
DEAERATOR TEMPERATURE CONTROL (1 0LAA20DT001 )
The i ncomi ng subcool ed condensate has to be heated-up to the saturati on temperature i n the deaerator tank to achi eve proper deaerati on.
For heati ng-up of the condensate, steam i s fed to the deaerator tank, suppl i ed from the auxi l i ary steam header. The desi red temperature
wi thi n the deaerator tank i s defi ned by a temperature setpoi nt and i s compared wi th the actual temperature. The resul ti ng devi ati on fi nal l y
defi nes the steam suppl y to deaerator, al so duri ng start-up of the pl ant wi th deaerator pressure equal to atmospheri c pressure.
Duri ng combi ned cycl e start-up and l oad operati on when the deaerator pressure has exceeded the atmospheri c pressure (whi ch means,
that the pressure i nsi de the deaerator corresponds to i ts saturati on temperature), al so the pressure i nsi de of deaerator tank wi l l be
control l ed i n paral l el to i ts temperature to take advantage of i ts qui cker response for control the saturati on temperature. Both, the
temperature setpoi nt and the pressure setpoi nt, are adj usted to defi ned val ues dependi ng on the ki nd of GT fuel , gas or oi l . Pri or to boi l er
start-up (e. g. boi l er fi l l i ng) or at standby operati on of the deareator, a l ower temperature / pressure setpoi nt i s used to keep the steam
suppl y as l ow as possi bl e (stand by operati on).
Because of part of the feedwater comi ng from the deaerator i s fed di rectl y to LP drum, the deaerator temperature i s l i mi ted a smal l amount
bel ow the medi um temperature i nsi de the LP drum. Thi s avoi ds steami ng behi nd the feedwater i nl et control val ve of LP drum duri ng
deaerati on i s i n operati on.
To prevent, that the suppl yi ng auxi l i ary / LP steam system col l apses i n case of a too hi gh deaerator steam demand, the steam suppl y to
deaerator wi l l be l i mi ted i f the steam pressure of auxi l i ary steam header drops down too much.
2/2
1 2 3 4 5 6 7 8

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W
7
1
2
1 2 3 4 5 6 7 8
A
B
C
D
E
F
A
B
C
D
E
F
Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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Traynor
Fuchs
a
fi rst i ssue 2005-1 1 -30 Traynor
2005-1 1 -30
MODULE
S00LAA2DFA.DSF
Ca Mau CCPP LAA20
YFH 1 0LAB05DF001
Bypass Deaerator
Fl ow Control
W1
1 0LAA20EC001
SGC B/P DEAERAT ON
1 0LAC05
AP001
1 0LAA20
CL901
1 0LAB05
AA1 01
1 0LCA65
AA1 01
AUX STEAM
FROM COND
P/HTR
DEAERATOR
M
M
C
1 0LAB05
CF001
S
PI
M I N
C
1 0LCA65
AA001
1 0LAA20
AA501
M
M
TO FWP AND
LP DRUM
1 0LBG70
AA1 01
M N LEVEL
SETPO NT
OPERAT ONAL
FLOW SETPO NT
FLOW SETPO NT
REDUCT ON
DUR NG SHUTDOWN
M
1 0LAB05
AA402
M
1 /2
1 2 3 4 5 6 7 8

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Rev. Remarks Date Name
Appr.
Drawn
Date
Ori g. / Repl . f. / Repl . by
I
Power Generation
Functi on Chart; Overvi ew Level
=
+
Sheet No. :
FA:
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Traynor
Fuchs
a
fi rst i ssue 2005-1 1 -30 Traynor
2005-1 1 -30
MODULE
S00LAA2DFA.DSF
Ca Mau CCPP LAA20
YFH 1 0LAB05DF001
Bypass Deaerator
Fl ow Control
W1
DEAERATOR FLOWCONTROL (1 0LAB05DF001 )
Duri ng uni t part l oad operati on up to the desi gned capaci ty of the deaerator the enti re condensate fl ow wi l l be routed through the deaerator. For thi s reason the
fl ow setpoi nt i s adj usted to the maxi mum operati on val ue of deaerator fl ow. Thi s causes that the fl ow control val ve downstream of the deaerator pump i s kept
wi de open wi thi n the desi gned l oad range of the deaerator. The check val ve i n the condensate l i ne bypassi ng the deaerator prevents reverse fl ow i n the
condensate l i ne and reci rcul ati on of feedwater comi ng from the deaerator .
n the upper uni t l oad range (> 50 %) the fl ow control l i mi ts the outl et mass fl ow of deaerator to i ts maxi mum desi gned fl ow by throttl i ng of the outl et val ve. The
exceedi ng porti on of condensate fl ow bypasses the deaerator vi a the check val ve.
f, i n anormal cases, the l evel i n the deaerator tank drops down to a defi ned mi ni mum l evel the outl et fl ow wi l l be l i mi ted to prevent further droppi ng of the
deaerator tank l evel (M N gate).
f the deaerati on system shal l be taken out of servi ce duri ng pl ant operati on the fl ow setpoi nt wi l l be decreased smoothl y to avoi d rapi d fl ow and temperature
changes i n mai n condensate system feedi ng the LP drum and feed water pumps.
2/2
MODULE
SOVLAA2ECA. DSF
Rev.
1 2 3 4 5 6 7 8

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1 0LAA20EC001 2005-1 1 -30
Traynor
Fuchs Traynor 2005-1 1 -30 fi rst i ssue a
I
Power Generati on
1 1 /1 2CJA00EA001
07
1 0LAA20EC001
01 /01
1 0LBG70AA1 01
1 0LAC05AP001 1 0LCA65AA1 01 1 0LCA65AA001 1 0LAB05AA1 01
1 0LAB05EE402
1 0LAB05AA402
1 0LAA20EE501
1 0LAA20AA501
1 0LAA20DL001
1 0LAA20DT001
1 0LAB05DF001
1 0LCA65EE001
SGC
UNIT COORDINATION PROGRAM
SLC/CLC
SGC B/P
DEAERATION
D/A STM
SUP CTRL-V
D/A FW
OUT C-V
D/A COND
INL CTRL-V
SLC
D/A VENT
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Remarks Date Name
Ca Mau CCPP
Appr.
Drawn
Date
Sheet
Ori g. / Repl . f. / Repl . by Functi on Chart; Overvi ew
Name of Fi l e
FA: W1
LAA20
Bypass Deaerati on
DCM
SLC
D/A EMERGY
DRN
D/A COND
INLET I-V
DEAERATOR
PUMP
DEAERATOR
VENT-V
D/A EMERGY
DRN-V
DEAERATOR
TEMP CTRL
DEAERATOR
FLOWCTRL
DEAERATOR
LVL CTRL
SLC
D/A COND INLET
Vessel Protection Sheet
MEASURING POINT 10LAA20 CL901 CL001 CL002 REFERENCES FOR APPLICATIONS, OBSERVATIONS
FUNCTIONAL CODE W1 W WARNING YP12
FUNCTIONAL GROUP LIMIT-/ SIGNAL SP SETPOINT
RANGE 0 ... 3263 SETPOINT- OUTPUT A ALARM YP11
REDUNDANCY SETTING (TEXT) Z PROTECTION
SIGNAL IDENTIFICATION CODE mm T TOLERANCE YP13 processing by
XH07 XH07 3000 >MAX4 Z, A Alarm: Level TOO HIGH; Prot. OFF: Condensate Pumps; Prot. CLOSE: 10LCA65AA001/AA101, 10LBG70AA101
10LAA20 XH05 2900 >MAX3 Z, A Alarm: Level HH; Prot. OPEN: 10LAB05AA402; Prot. CLOSE:10LCA65AA101,10LBG70AA101,10LCA19AA001
BB001 XH03 2800 >MAX2 Z, W Warning: Level HIGH; Autom. OPEN: 10LAB05AA402 (SLC)
XH01 2500 >MAX1 T Tolerance: Control Range Exceeded
XH51 2500 <MAX1 SP Autom. CLOSE: 10LAB05AA402 (SLC)
2000 SP Operating Level
1000 SP Limit for Flow Ctrl-V 10LAB05AA101
XH02 800 >MIN1 SP Autom. OPEN: 10LAB05AA402 (SLC) during Startup if no flow through D/A
Bypass XH52 800 <MIN1 T Tolerance: Control Range Exceeded; Autom. CLOSE: 10LAB05AA402 (SLC) during Startup
Deaerator XH04 700 >MIN2 SP Release ON: Deaerator Pump; Startup Fill Level
XH54 700 <MIN2 W Warning: Level LOW; Prot. CLOSE: 10LAB05AA402
650 SP Standby Level
500 SP Limit for Flow Ctrl-V 10LAB05AA101 during Standby
XH56 XH56 400 <MIN3 Z, A Alarm: Level LOW; Prot. OFF: Deaerator Pump (Dry out Protection)
0 Tank Bottom
TANK DATA
POSITION HORIZONTAL/VERTICAL: HORIZONTAL
NET CAPACITY (1,5 min) NWL-MIN3: m3 12
MEDIUM: demineralized water
OPERATING TEMP. (NORM.): C 154
OPERATING PRESSURE (NORM.): bar abs. 5.3
DENSITY: kg/m3 2.659612
Dept: E913 MF-Ident-No.:
Date 2005-11-30 LAA20 10LAA20BB001
b Doosan. Spec. Rev. 2006-03-29 Traynor Drawn Traynor Bypass Deaerator
a First Issue 2005-11-30 Traynor Appr. Fuchs Ca Mau 1 CCPP Power Generation Sheet 1/1
Rev. Remarks Date Name Norm Orig./Repl. for/Repl. by Vessel Protection Sheet
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Name of File: App 06 VIT154-XS00-LAA20BB001 rev_b