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Systems Series 457, 500, 900 <>

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As at02/03

Trucks Engine <> Telligent Engine

Systems Series 457, 500, 900 <>
Ad d T i i <<>> P t i i
Diese Unterlage ist ausschlielich fr die Verwendung im Training bestimmt und unterliegt nicht dem laufenden
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Printed in Germany Hinweis:

2003 Copyright DaimlerChrysler AG Der Begriff Mitarbeiter umfasst immer
Mitarbeiterinnen und Mitarbeiter.
Herausgeber: Global Training
Das Werk einschlielich aller seiner Teile ist urheberrechtlich geschtzt. Jede Verwertung oder Nutzung bedarf der
vorherigen schriftlichen Zustimmung der DaimlerChrysler AG. Das gilt insbesondere fr Vervielfltigung, Verbreitung,
Bearbeitung, bersetzung, Mikroverfilmungen und die Einspeicherung und/oder Verarbeitung in elektronischen
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 Inhaltsverzeichnis 10.02.2003

Titel Seite

Preliminary Training to Engine Management, Code NMMS-MM262 .......................................................................................................................................................1

Entrance requirement to Wiring diagrams ...............................................................................................................................................................................................2
Entrance requirement to Nozzle line pump .............................................................................................................................................................................................4

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Inhaltsverzeichnis I 1
02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Inhaltsverzeichnis I 2
 Preliminary Training to Engine Management, Code NMMS-MM262 10.02.03

Welcome to the preliminary training!

You are probably asking yourself why we want to carry out training before the training course.

Our goal is to have all participants in the training course come in having met the same prerequisites, which we can quickly build upon.

In the course, we want to concentrate on training information and practice exercises. You dont need a trainer to teach you what you will
need to know in advance, as you can learn these things yourself - and at the speed thats just right for you.

The following computer-based training (CBT) programs are available to you:

Wiring diagrams, part 1: Basics No. 1290 4722 XX

Wiring diagrams, part 3: Trucks No. 1290 4312 XX
Nozzle line pump, part 1 No. 1290 4307 XX
Nozzle line pump, part 2 No. 1290 4308 XX

This list may seem comprehensive, however keep in mind that you signed up for a technical training course. As such, we expect that you
will attend the course already having good basic knowledge.
We also will check your knowledge with an entry test and reserve the right to take consequential action.

In order to ensure that you meet our expectations, we have listed what you need to know on the following pages.
Should you find any gaps in your knowledge, you can fill them by taking the appropriate CBT learning program(s) listed below.

That said, we hope you have fun and good luck in making progress!

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Preliminary Training to Engine Management, Code NMMS-MM262 1
 Entrance requirement to Wiring diagrams 10.02.03

Yes, I am able to... Work through the CBT program

entitled... ...chapter

1 ...describe how to find a particular wiring diagram in a wiring diagram Wiring diagrams, part 1 1. Design of the wiring diagrams
folder

1 ...explain how a component from the wiring diagram legend is localized Wiring diagrams, part 1 2. Coordinate system
in a wiring diagram
1 ...name the basic symbols and lettering (cable dimensions, color codes, Wiring diagrams, part 1 3. Voltage supply - starters and
connectors and terminal designations) in the wiring diagram and state generators
their significance

1 ...understand the direction in which electricity flows in the wiring

diagram

1 ...recognize the symbols for control modules as well as recognize Wiring diagrams, part 1 5. Circuit for outside temperature
resistors in the wiring diagram, for example indicator

1 ...recognize and describe the symbols for the components Wiring diagrams, part 1 6. Circuit for switch with solenoid valve
(e.g. switches, diodes and resistors) used in the wiring diagram

1 ...describe the symbols for a relay in the wiring diagram Wiring diagrams, part 1 7. Circuit for signaling horn
1 ...describe individual relay types
1 ...describe the direction in which electricity flows in the switching
circuit and the control circuit

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Entrance requirement to Wiring diagrams 2
 Yes, I am able to... Work through the CBT program
entitled... ...chapter

1 ...assign a connector in a wiring diagram to the installation location (i.e. Wiring diagrams, part 3 2. Lighting circuit
electrical system) in the vehicle

1 ...localize a pin name in the wiring diagram to the chassis/cab

connector on the vehicle

1 ...identify a circuit that runs through multiple wiring diagrams and

describe the flow of electricity

1 ...name the main advantages of the CAN bus Wiring diagrams, part 3 3. CAN wiring diagram
1 ...describe the CAN bus-specific symbols (e.g. CAN controller, twisted
pair wires) in the wiring diagram
1 ...name the most important components that make up the CAN bus
system

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Entrance requirement to Wiring diagrams 3
 Entrance requirement to Nozzle line pump 10.02.03

Yes, I am able to... Work through the CBT program

entitled... ...chapter

1 ...name the main advantages of the pump line nozzle system (PLD) Nozzle line pump, part 1 1. From mechanics to electronics
1 ...name the mechanical components of the PLD system and the tasks
they perform

1 ...explain the tasks and functions of the components in the low Nozzle line pump, part 1 2. Low pressure fuel system
pressure fuel system

1 ...describe the PLD low pressure fuel circuit in the 500 and 900 model
series

1 ...describe the function and advantage of the maintenance valve in the

fuel filter

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Entrance requirement to Nozzle line pump 4
 Yes, I am able to... Work through the CBT program
entitled... ...chapter

1 ...describe the location and drive mechanism of the unit pump in the Nozzle line pump, part 1 3. Unit pump
500 and 900 model series

1 ...describe the internal design of the unit pump

1 ...describe the fuel injection process of the unit pump via the four pump
cycles

1 ...describe the interrelation between start of delivery, end of delivery,

angle of delivery and quantity of fuel injected
1 ...name the reasons why engine management is divided up into the Nozzle line pump, part 1 5. Engine and drive control systems
engine control system (MR) and the drive control system (FR)

1 ...describe how the Telligent engine management system is connected

to the onboard vehicle network

1 ...name the tasks of the engine control system (MR) and the drive
control system (FR)

1 ...describe the most important components of the engine control

system (MR) and the tasks they perform

1 ...describe the basic flow of information, from depressing the

accelerator pedal to actuation of the unit pump

1 ...name the signals that are sent from the MR to the FR

1 ...describe the FR/MR torque control closed loop

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Entrance requirement to Nozzle line pump 5
 Yes, I am able to... Work through the CBT program
entitled... ...chapter

1 ...explain the significance of the term closed loop using the MR/FR Nozzle line pump, part 2 1. Engine control system as closed
system as an example loop

1 ...describe the work of the engine control system in a closed loop

1 ...explain how the crankshaft angle and camshaft angle are determined
in order to find engine RPM

1 ...name the task of the individual cylinder torque control system

1 ...explain the principle of impact detection
1 ...name the advantages of impact detection
1 ...name the installation locations of the MR components for the 500 Nozzle line pump, part 2 2. Engine control system sensors
and 900 model series

1 ...describe the correlation between temperature, boost pressure and air

mass

1 ...describe the influence on emissions when fuel injection begins

1 ...describe the signal flow at engine start-up when the ignition switch is Nozzle line pump, part 2 3. Processes at engine start-up
turned

1 ...describe the signal flow at engine start-up when the pushbutton

switch (engine side) is actuated

1 ...describe the effects on engine behavior when various components - Nozzle line pump, part 2 3. Behavior when faults occur
such as the engine CAN bus, TDC sensor (cylinder 1), crankshaft
position sensor, unit pump, and temperature sensor - fail

1 ...describe how faults are stored in the control modules, how they are
assessed and how they are read out

02/03 Trucks Engine <> Telligent Engine Systems Series 457, 500, 900 <> Advanced Training <<>> Pretraining
Entrance requirement to Nozzle line pump 6
 ... Die Mitarbeiter werden zuknftig in die Rolle persnlicher Wissensmanager hineinwachsen
mssen, die aktiv die Verantwortung fr ihre Qualifizierung bernehmen ... Jrgen E. Schrempp

... Staff must in future assume the role of personal knowledge managers, who actively take
responsibility for their own qualification ... Jrgen E. Schrempp

Global Training.
The finest automotive learning

DaimlerChrysler AG
Global Training
HPC T301
D-70546 Stuttgart
Telelefon +49 (0) 711/17 6 24 44
Intranet: http://intra-gt.daimlerchrysler.com

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