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WORKSHOP MANUAL

WIRING DIAGRAM SUPPLEMENT

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No. Pub. CWCWS-CJM 0111


No. Pub. CWCWS-CJM 0111
Cetakan/Printed Januari 2011
Printed and distributed by
KTB Training Dept. - Publication Sect.
i

WIRING DIAGRAM
SUPPLEMENT

PENDAHULUAN GROUP INDEX

Wiring diagram manual ini berisi garis besar perubahan MEMBACA WIRING
informasi yang diperlukan untuk pemeriksaan dan
perbaikan electrical wiring pada kendaraan COLT T120 DIAGRAM . . . . . . . . . . . . . . . . . . . 1
ss <CJM>.
Seluruh informasi, ilustrasi dan spesifikasi di dalam buku
ini adalah sesuai dengan keadaan pada saat buku ini WIRING HARNESS
dipublikasikan. Namun demikian kami berhak untuk CONFIGURATION DIAGRAM . . 2
melakukan perubahan setiap saat tanpa pemberitahuan
terlebih dahulu.
POSISI PEMASANGAN
SINGLE PART. . . . . . . . . . . . . . . . 3

CIRCUIT DIAGRAM . . . . . . . . . . 4

Pub. No. CWCWS-CJM 0111


Januari 2011 CWCWS-CJM 0111
ii

PETUNJUK PENGGUNAAN MANUAL

ISI
Pada halaman awal terdapat GROUP INDEX yang berisi
judul group dan nomor group.

NOMOR HALAMAN
Seluruh nomor halaman terdiri dari dua set angka yang
dipisahkan oleh garis. Angka sebelum garis menunjukan
nomor group. Angka sesudah garis menunjukan nomor
halaman.
Nomor halaman berada di kiri atau kanan atas pada setiap
halaman.

CWCWS-CJM 0111 Januari 2011


1-1

MEMBACA
WIRING DIAGRAM
DAFTAR ISI

1. MODEL .................................................................................................................................. 1-3


2. SUSUNAN DAN ISI WIRING DIAGRAM ................................................................................. 1-3
3. PETUNJUK MEMBACA CONFIGURATION DIAGRAM .......................................................... 1-3
4. PETUNJUK MEMBACA CIRCUIT DIAGRAM ......................................................................... 1-4
5. KODE WARNA KABEL .......................................................................................................... 1-6

Januari 2011 CWCWS-CJM 0111


1-2

CWCWS-CJM 0111 Januari 2011


MEMBACA WIRING DIAGRAM-MODEL / SUSUNAN DAN ISI WIRING DIAGRAM/ PETUNJUK
MEMBACA CONFIGURATION DIAGRAM 1-3

MODEL

Code model Engine model Transmission model Fuel supply system


CJM 4G15-SOHC R5M21 Multi Point Injection (MPI)

SUSUNAN DAN ISI WIRING DIAGRAM


Supplement manual ini berisi wiring harness configuration diagram, posisi pemasangan single part, circuit diagram dan
index.

Bagian Isi
Wiring harness configuration diagram Menjelaskan lokasi connector dan konfigurasi wiring harness
secara aktual pada kendaraan.

Posisi pemasangan single part Menunjukkan lokasi pemasangan relay, electronic control unit,
sensor, diode, terminal pemeriksaan, terminal cadangan, fusible
link, fuse, dan lain-lain.

Circuit diagram Circuit dari power supply dan/atau fuse sampai ground ditunjukkan
secara lengkap, diklasifikasikan berdasarkan sistemnya.
Circuit diklasifikasikan bersama sistem didalamnya sebagai
petunjuk troubleshooting.
• Junction block
Keseluruhan circuit pada junction block dijelaskan.
• Joint connector
Circuit bagian dalam semua joint connector dijelaskan.
• Circuit power supply
Circuit ini dari battery ke fusible link, dedicated fuse, ignition
switch, general purpose fuse, dan lain-lain.
• Cara kerja
Standar kerja pada setiap sistem dapat dilihat berdasarkan
aliran arus.
• Petunjuk troubleshooting
Circuit diagram tersebut dapat dijadikan panduan pada saat
troubleshooting.
Penjelasan untuk circuit yang dikontrol oleh control unit secara
elektronik ditiadakan.
Lihat pada manual lain yang berhubungan, bila diperlukan.

Index Semua komponen yang dipergunakan tertera dengan nomor


connector dan nomor part.

PETUNJUK MEMBACA CONFIGURATION DIAGRAM


Wiring harness diagram secara jelas menunjukkan lokasi connector dan harness routing pada tiap tempat dari aktual
kendaraan.

Engine
Dash Panel
Floor dan Roof

Januari 2011 CWCWS-CJM 0111


1-4 MEMBACA WIRING DIAGRAM- PETUNJUK MEMBACA CIRCUIT DIAGRAM

PETUNJUK MEMBACA CIRCUIT DIAGRAM


Circuit pada setiap sistem dari fuse (atau fusible link) sampai ke ground ditunjukkan. Sumber listrik ditunjukkan pada
bagian atas dan ground pada bagian bawah, hal ini untuk mempermudah pemahaman aliran arus.

Menunjukkan nomor connector yang sama


Menunjukkan sumber arus listrik seperti yang digunakan pada diagram wiring
harness .
Nomor connector yang diberi tanda kurung
Menunjukkan pelat untuk meng- ditunjukkan dengan simbol connector di bawah
hubungkan dua part kedalam kotak lembar part.
relay Nomor connector yang tidak terkurung
menunjukkan komponen yang disatukan
Masing-masing circuit diagram terdiri dengan harness.
dari kotak-kotak. Kotak-kotak dibagi
dalam beberapa halaman

Menunjukkan nomor titik sambung-


an harness untuk sistem yang
lain. Nomor ini berhubungan dengan
titik sambungan sistem circuit
diagram yang ditunjukkan.

Menunjukkan nama circuit yang


berhubungan. Tanda panah
menunjukkan aliran arus.

Penambahan "X" pada akhir nomor


connector menunjukkan bahwa
connector dihubungkan ke
centralized junction seperti yang
ditunjukkan pada bagian "CEN-
TRALIZED JUNCTION"

Menunjukkan bahwa diagram ini


berlanjut pada yang terdapat
di block 2 pada circuit yang
sama

Menunjukkan simbol connector. Menunjukkan kondisi kerja


Connector pada circuit diagram engine coolant temperature
ditunjukkan dengan nomor switch, dan lain sebagainya

CWCWS-CJM 0111 Januari 2011


MEMBACA WIRING DIAGRAM- PETUNJUK MEMBACA CIRCUIT DIAGRAM 1-5

Garis putus-putus menunjukkan Menunjukkan bahwa diagram


bahwa connector ini mempunyai berasal dari termasuk pada
intermediate yang sama. block 1 , pada circuit yang
sama.

Menunjukkan nomor terminal

Apabila dua connector atau lebih


dihubungkan pada alat yang
sama, tanda petunjuk connector
yang sama ditunjukkan oleh garis
putus-putus.

Menunjukkan aliran arus ke


bawah atau ke atas yang
dikontrol oleh control unit.

Menunjukkan titik sambungan


harness dimana diameter dan
warna kabel berbeda.

M e n u n j u k k a n
persimpangan kabel yang
tidak berhubungan.

M e n u n j u k k a n
persimpangan kabel yang
berhubungan.

Januari 2011 CWCWS-CJM 0111


1-6 MEMBACA WIRING DIAGRAM - KODE WARNA KABEL

KODE WARNA KABEL


Warna kabel ditunjukkan oleh kode warna berikut:

Kode Warna kabel Kode Warna kabel


B Black P Pink
BR Brown R Red
G Green SB Sky blue
GR Gray Sl Silver
L Blue V Violet
LG Light green W White
O Orange Y Yellow

Contoh : <F> 1.25 G - B

1 2 3 4

123456789
123456789
123456789
123456789
123456789

16 0244

Apabila kabel mempunyai dua warna, warna pertama


menunjukkan warna dasar dan warna yang kedua
menunjukkan warna strip.
Keterangan gambar :
1 : <F> : flexible wire
<T> : twisted wire
2 : Ukuran kabel (mm2)
3 : Warna dasar (warna kabel)
4 : Warna strip

CATATAN
Tidak ada kode angka berarti luas penampang wire 0,5
mm2.

CWCWS-CJM 0111 Januari 2011


2-1

WIRING HARNESS
CONFIGURATION
DIAGRAM
DAFTAR ISI

1. WIRING DIAGRAM SECARA KESELURUHAN ................................................................ 2-3


2. WIRING HARNESS CONFIGURATION DIAGRAM
ENGINE ............................................................................................................................ 2-4
DASH PANEL . ................................................................................................................. 2-6
FLOOR DAN ROOF ........................................................................................................ 2-7
3. CONNECTOR CONFIGURATION
CONNECTOR A .............................................................................................................. 2-9
CONNECTOR B .............................................................................................................. 2 - 10
CONNECTOR C .............................................................................................................. 2 - 11

Januari 2011 CWCWS-CJM 0111


2-2

CWCWS-CJM 0111 Januari 2011


WIRING HARNESS CONFIGURATION DIAGRAM - WIRING DIAGRAM
SECARA KESELURUHAN 2-3

WIRING DIAGRAM SECARA KESELURUHAN

Room lamp harness


Fuel tank harness
Transmission Harness

End wiring
harness
Steering column harness

Engine harness

Front wiring harness

Januari 2011 CWCWS-CJM 0111


2-4 WIRING HARNESS CONFIGURATION DIAGRAM - ENGINE

ENGINE
A-07 A-08a A-08b
SIMBOL
CONNECTOR

A-04

A-03 A-02 A-01

KETERANGAN :
A-01 ISC stepper motor A-08a IG coil connector 1
A-02 Terminal B starter motor A-08b IG coil connector 2
A-03 Terminal ST starter motor A-09 -
A-04 Fuse A-10a Injector 1
A-05 Power transistor unit A-10b Injector 2
A-06 Variabel resistor A-10c Injector 3
A-07 Cam position sensor connector A-10d Injector 4
CWCWS-CJM 0111 Januari 2011
WIRING HARNESS CONFIGURATION DIAGRAM - ENGINE 2-5

A-06 A-10d A-10c A-10b A-10a A-11

A-23

A-24

A-22 A-21 A-20 A19 A-18 A-17

A-11 Ground cable A-18 Coolant temperature sensor


A-12 Alternator fuse A-19 Boost sensor
A-13 - A-20 Throttle position sensor
A-14 - A-21 Alternator cable connector
A-15 - A-22 Terminal alternator
A-16 - A-23 Coolant temperature sensor (gauge unit)
A-17 Crank angle sensor connector A-24 Oil pressure switch
Januari 2011 CWCWS-CJM 0111
2-6 WIRING HARNESS CONFIGURATION DIAGRAM - DASH PANEL

DASH PANEL

SIMBOL
CONNECTOR

B
B-01 B-02 B-03 B-06 B-05 B-04 B-12 B-11 B-19 B-10 B-08

B-17

B-16

B-22 B-21 B-20 B-07 B-09 B-24 B-23 B-15 B-14 B-13 B-18

KETERANGAN :

B-01 Combination Switch A B-16 High low lamp RH


B-02 Combination Switch B B-17 Fr. Combination lamp RH
B-03 Ignition Switch (kunci kontak) B-18 Kabel ground
B-04 Combination Meter A B-19 Horn earth (ground)
B-05 Combination Meter B B-20 Turn Relay
B-06 Combination Meter C B-21 Fuse Box
B-07 Diagnostic check MUT B-22 Stop lamp Switch
B-08 Room lamp B-23 Fr. Combination lamp LH
B-09 Socket MUT connector B-24 High low lamp LH
B-10 Wiper MUT
B-11 Socket A/C *
B-12 I/PNL harness
B-13 Socket frame harness 13
B-14 Socket frame harness 6
B-15 Socket frame harness 5 * : Bila dilengkapi
CWCWS-CJM 0111 Januari 2011
WIRING HARNESS CONFIGURATION DIAGRAM - FLOOR DAN ROOF 2-7

FLOOR DAN ROOF

SIMBOL
CONNECTOR

C C-01 C-02 C-03 C-04 C-06 C-09 C-08

C-07

C-27
C-26
C-25

C-28

C-29 C-24 C-23 C-20 C-16 C-15 C-14 C-05 C-19 C-18 C-17 C-11 C-13 C-12 C-10

KETERANGAN :

C-01 Ground cable C-16 Socket Engine harness 12


C-02 A/C Harness connector* C-17 Socket Engine harness 10
C-03 Control relay A C-18 Socket Engine harness 8
C-04 Control relay B C-19 Socket Engine harness 1
C-05 Washer C-20 Parking brake switch
C-06 Rr Combination lamp RH C-21 -
C-07 Licence lamp C-22 -
C-08 Back Up lamp C-23 Horn/Klakson
C-09 Back Up lamp C-24 Horn/Klakson
C-10 Rr Combination lamp LH C-25 Socket ECU 22
C-11 Back up lamp switch C-26 Socket ECU 12
C-12 Fuel pump C-27 Socket ECU 16
C-13 Fuel gauge C-28 Socket ECU 26
C-14 Ground C-29 Ground
C-15 Socket Engine harness 6 Ket. * : Bila dilengkapi
Januari 2011 CWCWS-CJM 0111
2-8

CATATAN

CWCWS-CJM 0111 Januari 2011


WIRING HARNESS CONFIGURATION DIAGRAM - CONNECTOR
CONFIGURATION 2-9

CONNECTOR A

A-01 A-02 A-03 A-04 A-05

FUSE BOX
1 1 2 3 4 5 6 7 8
1 2 3
4 5 6

A-06 A-07 A-08a A-09b

1 2 3
1 2 3 1 2 1 2

A-10a A-10b A-10c A-10d A-11

GROUND
1 2 1 2 1 2 1 2

A-17 A-18 A-19 A-20

1 2 1 2 1 2 3 4
3

A-21 A-22 A-23 A-24

1 2 3 4 1 1

Januari 2011 CWCWS-CJM 0111


WIRING HARNESS CONFIGURATION DIAGRAM - CONNECTOR
2 - 10 CONFIGURATION

CONNECTOR B

B-01 B-02 B-03 B-04 B-05

1 2 3 4 5 6 1
1 2 3 1 2 1 2 3 4 5 6 7 8 9 1011121314
7 8 9 10111213
4 5 6 3 4

B-06 B-07 B-08 B-09 B-10

1 2 34 5 12 34 56 78
1 2 3 4 5 6 7 8 9 10 6 7 8 9 101112 1 2
9 10111213141516 3 4

B-11 B-12 B-13 B-14 B-15

1 2 3 4 5 1
1 1 2 6 7 8 9 10111213
2 3 3 4 2 3 4 5

B-16 B-17 B-18 B-19 B-20

GROUND GROUND

B-21 B-22 B-23 B-24

FUSE BOX

CWCWS-CJM 0111 Januari 2011


WIRING HARNESS CONFIGURATION DIAGRAM - CONNECTOR
CONFIGURATION 2 - 11

CONNECTOR C

C-01 C-02 C-03 C-04 C-05

GROUND
1 1 2 1 2 1
2 3 4 3 4 2

C-06 C-07 C-08 C-09 C-10

1 1 2
1 2
3 4 3 4

C-11 C-12 C-13 C-14 C-15

GROUND
1 2 1 2 1 2 3
1 4 5 6
2 3

C-16 C-17 C-18 C-19


C-22

1 2 3 4 5 6 1 2 3 4 5 1 2 3 4
7 8 9 10 1112 6 7 8 9 10 1 1 2 3 4 5 6 7 8
5 6 7 8 9 10 11 12 13 14 15 16

C-23 C-24 C-26 C-28


C-29 C-30
1 1 232425262728 GROUND
51525354555657585960616263
293031323334 64656667686970717273747576

C-33 C-34 C-35 C-39

1 2 3 4 5 6 7 8 9 10 11 12 13
51 52 53 54 55 56
3536373839404142 1 2 3 4 5 6 7 8 9 1011
57 58 59 60 61 62
14 15 16 17 18 19 20 21 22 23 24 25 26
4344454647484950 1213141516171819202122

Januari 2011 CWCWS-CJM 0111


2 - 12

CATATAN

CWCWS-CJM 0111 Januari 2011


3-1

POSISI
PEMASANGAN
SINGLE PART
DAFTAR ISI

1. RELAY .............................................................................................................................. 3-3


2. ECU ................................................................................................................................. 3-4
3. SENSOR ......................................................................................................................... 3-5
4. FUSIBLE BOX DAN FUSE .............................................................................................. 3-6
5. KABEL GROUND ............................................................................................................. 3-7

Januari 2011 CWCWS-CJM 0111


3-2

CWCWS-CJM 0111 Januari 2011


POSISI PEMASANGAN SINGLE PART - RELAY 3-3

RELAY

Nama Simbol

Turn-signal dan hazard


A
warning flasher unit

Control relay B

IG switch relay C

Alternator relay D

Januari 2011 CWCWS-CJM 0111


3-4 POSISI PEMASANGAN SINGLE PART - ECU

ECU

Nama Simbol

Engine ECU A

CWCWS-CJM 0111 Januari 2011


POSISI PEMASANGAN SINGLE PART - SENSOR 3-5

SENSOR

Nama Simbol

O2 Sensor A

Engine coolant temperature sensor B

Throttle Position Sensor C

Ignition timing ground D

Januari 2011 CWCWS-CJM 0111


3-6 POSISI PEMASANGAN SINGLE PART - FUSIBLE LINK DAN FUSE

FUSIBLE LINK DAN FUSE

Nama Simbol

Fusible link A

Fuse box B

FUSE BOX

CWCWS-CJM 0111 Januari 2011


POSISI PEMASANGAN SINGLE PART - KABEL GROUND 3-7

GROUND CABLE

Nama Simbol

Ground cable A

Januari 2011 CWCWS-CJM 0111


3-8

CATATAN

CWCWS-CJM 0111 Januari 2011


4-1

CIRCUIT DIAGRAM
DAFTAR ISI

1. STARTING SYSTEM ............................................................................................................. 4-3


2. CHARGING SYSTEM ............................................................................................................ 4-4
3. HEAD LAMP .......................................................................................................................... 4-5
4. ENGINE CONTROL SYSTEM ............................................................................................... 4-6
5. TAIL LAMP, POSITION LAMP, & LICENCE PLATE LAMP ..................................................... 4 - 13
6. ROOM LAMP ......................................................................................................................... 4 - 14
7. TURN SIGNAL LAMP DAN HAZARD LAMP ........................................................................... 4 - 15
8. STOP LAMP .......................................................................................................................... 4 - 17
9. BACK-UP (REVERSE) LAMP ............................................................................................... 4 - 18
10.HORN .................................................................................................................................... 4 - 19
11.METER & GAUGE ................................................................................................................. 4 - 20
12.FUEL WARNING LAMP, BRAKE WARNING LAMP DAN OIL PRESSURE WARNING LAMP 4 - 22
13. WINDSHIELD WIPER & WASHER ..................................................................................... 4 - 23

Januari 2011 CWCWS-CJM 0111


4-2

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - STARTING SYSTEM 4-3

STARTING SYSTEM

IGNITION
BATTERY SWITCH (ST)

B-Y
B-14 1
ENGINE ECU 

~

B-R
C-39 71

B-R
C-16 12


B-R

15 B-Y
<B> A-02 <S>  A-03

STARTER
OFF
ON

A-02 A-03 B-14 C-16 C-39

1 1 2 3 4 5 6
71 72 73 74 75 76 77 78 79 80 81
7 8 9 10 1112
82 83 84 85 86 87 88 89 90 91 92

Januari 2011 CWCWS-CJM 0111


4-4 CIRCUIT DIAGRAM - CHARGING SYSTEM

CHARGING SYSTEM

BATTERY IGNITION
(ON)
SWITCH (IG)

B-W

B-W


FUSIBLE 
 2 B-03
LINK 1 80 A 15 A

B-L


 Dedicated

5 Fuse
15 A

B-W
ENGINE ECU
2 B-05

12
12 ~ 
COMBINATION

ω
METER
~



1
33 41 C-35

W-R

2 B-13
B-R

B-L

W

6 3

 
4 C-18
 C-15
B-L
B-R

B-W

A-22 1 4 2 3 A-21
   
   
B G FR S L

FIELD COIL
STATOR
COIL

IC VOLTAGE REGULATOR

ALTERNATOR

A-22 A-21 B-03 B-05 B-13

1 2 3 4 1 2 1 2 3 4 5 6 7 8 9 1011121314
1 2 3 4 5
6 7 8 9 10111213
3 4

C-15 C-18 C-27 C-35

1 2 3 1 2 3 4
4 5 6 3536373839404142 31 32 33 34 35 36 37 38
5 6 7 8 4344454647484950 14 15 16 17 18 19 20 21

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - HEAD LAMP 4-5

HEAD LAMP
BATERE
BATTERY

5W
FUSE BOX

15 A 15 A

1.25 W-R 1.25 W-L


B-17 B-23
<<

W-L

<<
3 3 B-05
8

<<
Hi Lo Hi Hi Lo COMB.
BEAM METER
RH RH LH LH

>>
>>
>>
>>
>>

2 1 2 1 7
0.85R 0.85R-W 0.85R 0.85R-W

0.85R-W 0.85R
>>

>>

B-01
14 13

DIMMER
COLUMN OFF HEAD Lo Hi PASSING
SWITCH SWITCH
METER
TAIL
>>

5 B-03

B-01 B-03 B-05 B-17 B-23

1 2 3
_
X
_
5 6 7 1 2 3 1 1
8 9 12 13 14 4 5 6 1 2 3 4 5 6 7 8 9 1011121314 2 3 2 3

Januari 2011 CWCWS-CJM 0111


4-6 CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM

BATTERY
BATTERE FUSIBLE LINK IGNITION SWITCH
(IG)
5W 5W

30 A 15 A

<<
J/B
R
>>

C-136 W-G 15A

>>
R R
<<

<<

3 4
<<

ENGINE B-W

OFF CONTROL 5 B-14


ON RELAY G-Y
>>
>>

1 2
R

<<
W-G CHECK COMBINATION
R R R
R 1.25 R ENGINE METER
>> <<
A B
R-W

G-Y 5 C-212
R R

C-33 25 12 38 C-35 80 C-39 36 C-35


<

<
<

<

<

POWER BATTERY
SOURCE BACK UP

B-14 C-31 C-32 C-33

1 2 3 4 5 1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 12
3 4 3 4
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

C-35 C-212

1
31 32 33 34 35 36 37 38
2 3 4 5
39 40 41 42 43 44 45 46

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM 4-7

ENGINE CONTROL SYSTEM

>> <<

B-W
4 3 14

<<

>>
B-W
Y-G Y-G
B-W 2B-W
<<

4 3
<<

FUEL
PUMP
RELAY 1

<<
ON OFF
C-32 FUEL
>>
>>

2 1 M PUMP
B-W Y-G

>>
E-16
2
2
<

L-G
INSPECTION
<<
CONNENCTOR 8
C-39 82 C-33 8 C-09
<
<

ENGINE-ECU

19

C-39 E-16

1 2
71 72 73 74 75 76 77 78 79 80 81
82 83 84 85 86 87 88 89 90 91 92

Januari 2011 CWCWS-CJM 0111


4-8 CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM


1

R R R R
1 1 1 1

<<
<<

<<

<<
INJECTOR INJECTOR INJECTOR INJECTOR
B-27 B-26 B-25 B-24
1 4

>>
2 3
>>

>>

>>
2 2 2 2
GR-R GR GR-L GR-W
C-33 1 14 2 15

<
<

<

<

ENGINE -
ECU

5V 5V

>
>

>
>

>

C-34
60 76 85 85 72 81
>>

G-Y Y-R
<<

2 C-136 C-213 3
>>

C-137
V G-B
W B
4 3 2 1
<<

<<
<<

<<

B 9
>>
>>

>>
>>

<

1 3 4 2
J/C (6) OUTPUT POWER
OXYGEN SOURCE VACCUM
>

SENSOR B 8 GND
SENSOR

C-19 B-133

16 INTAKE AIR
TEMPERATURE
SENSOR

B-02 B-24 B-25 B-26 B-27 B-113


M M M M

1 2 3 1 2 1 2 1 2 1 2 1 2 3 4

CWCWS-CJM 0111 Januari 2011


4-9

ENGINE CONTROL SYSTEM

2
IDLE
SPEED
CONTROL
SERVO
R R 0,85 R 1,25 R
5 5
3 3
<<

<<

<<

<<
CAMSHAFT CRANK
POSITION ANGLE
SENSOR SENSOR
C-116 B-121

>>

>>

>>

>>
>>

>>
>>

>>

2 1 2 1
6 4 3 1 B G B
C-33 L
B-W L-O B-W L-O
18 55 17 4 C-39 88 89
<

<

<

<

<

<
ENGINE -
ECU

5V
5V 5V

GND GND

>
>

>
>

>

92 83 84 13 26

B Y-B C-39 C-33


B B B
V

B B GR

2 1 2 1 3
<<
<<
<<
<<

<<

ENGINE THROTTLE
COOLANT POSITION
TEMPERATURE SENSOR
SENSOR
B-02
B-118 16

C-33 C-34 C-39

1 2 3 4 5 6 7 8 9 10 11 12 13 51 52 53 54 55 56 71 72 73 74 75 76 77 78 79 80 81
14 15 16 17 18 19 20 21 22 23 24 25 26 57 58 59 60 61 62 82 83 84 85 86 87 88 89 90 91 92

Januari 2011 CWCWS-CJM 0111


4 - 10 CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM

B-115 B-116 B-118 B-121 C-19


x
1 2 1 2 1 2
3 1 2
3 4
4 5 6 1 2 3 3

C-33 C-35

1 2 3 4 5 6 7 8 9 10 11 12 13 31 32 33 34 35 36 37 38
14 15 16 17 18 19 20 21 22 23 24 25 26 14 15 16 17 18 19 20 21

C-136 C-137

1 2 3 4 5 6 1 2 3
7 8 9 10 11 12 4 5 6

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM 4 - 11

ENGINE CONTROL SYSTEM

IGNITION
SWITCH (ST)

B-Y

>>
7 C-129
COMPRESSION
RELAY/
CONDENSOR AC B-R
RELAY SWITCH
STARTING
SYSTEM

G-Y G 2B-R

C-33 22 C-35 45 C-39 71


<

<

<
ENGINE -
ECU
>
>

>

>

C-33 10 23 33 41 C-35

R-B R-L B-R B-L

IGNITION CHARGING
SYSTEM SYSTEM

Januari 2011 CWCWS-CJM 0111


4 - 12 CIRCUIT DIAGRAM - ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM

ENGINE - ECU

5V

BATTERY

>
>
>

>

>
C-39 86 C-34 58 C-39 79 62
5W

G-W R-W G-W


15 A FUSE
0
BOX
<<

C-130 25

17
<

J/C (6) 14 2
W-G
<<
<<

C-108
J/C (4)
C-26
>

>>

>>

15
15 4
0 LG
7 1 16
METER & R-W
<

<
<
>

>

GAUGE
4 5 DIAGNOSIS
1 CONNECTOR
B B C-22
<

26
>

ENGINE SPEED
DETECTION
CONNNECTOR DIAGNOSIS
CONNNECTOR 7 7

C-39 C-34 C-35

71 72 73 74 75 76 77 78 79 80 81 51 52 53 54 55 56 31 32 33 34 35 36 37 38
82 83 84 85 86 87 88 89 90 91 92 57 58 59 60 61 62 39 40 41 42 43 44 45 46

C-33 C-22

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13
9 10 11 12 13 14 15 16
14 15 16 17 18 19 20 21 22 23 24 25 26

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - TAIL LAMP, POSITION LAMP & LICENCE PLATE 4 - 13

TAIL LAMP, POSITION LAMP & LICENCE PLATE LAMP

BATTERY
5W
FUSE BOX

15 A

1.25 W-L

W-L
B-01
>>

OFF HEAD
COLUMN
SWITCH
TAIL
>>

9
0.85R-L

R-L R-L 0.85 R-L


>>

3 B-14

B-17 B-23
METER & C-10 C-06 C-07
<<
<<
<<

<<
<<

GAUGE 1 1 1 1 1
POSITION POSITION REAR REAR LICENCE
LAMP LAMP COMB. COMB. PLATE
(RH) (LH) METER METER LAMP
LAMP LAMP
(TAIL (TAIL
RH) LH)
>>

>>

>>

>>
>>

2 2 3 3
B B B B

2B 2B 2B 2B

C-06 C-07 C-10 B-14 B-17 B-23

1
1 2 1 2 1 2 3 4 5 1 2 3 1 2 3
3 4 3 4 6 7 8 9 10 11 12 13

Januari 2011 CWCWS-CJM 0111


4 - 14 CIRCUIT DIAGRAM - ROOM LAMP

ROOM LAMP

BATTERY

5W

15 A FUSE BOX

1.25 W-R

W-R
<<

1
B-08

W-R

OFF ROOM
LAMP
SWITCH
ON
2B

B-08

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - TURN SIGNAL DAN HAZZARD LAMP 4 - 15

TURN SIGNAL LAMP DAN HAZZARD LAMP


IGNITION
SWITCH (ON) BATTERY
2B-L 5W
FUSE BOX FUSE BOX

15 A 15 A

0.85 Y 0.85 W-G


B-01

>>
>>

3 2

ON OFF ON OFF ON
HAZARD
WARNING OFF
SWITCH

<<

<<

<<
<<

1 5 6 7
0.85 Y-L 0.85 G G-Y G-R

3
<<

TURN-SIGNAL
DAN HAZARD
WARNING >>
FLASHER 1
UNIT
C-20
>>

2 B C
A
B

B-01 B-20

1 2 3
_ _
X
5 6 7 1
8 9 12 13 14 2 3

Januari 2011 CWCWS-CJM 0111


4 - 16 CIRCUIT DIAGRAM - TURN SIGNAL DAN HAZZARD LAMP

TURN SIGNAL LAMP DAN HAZZARD LAMP LANJUTAN

TURN-SIGNAL A B C
DAN HAZARD
WARNING
FLASHER G-R
UNIT
G-Y
5
>>

10 14

<<

<<
COLUMN COMBINATION
LH RH SWITCH METER
(TURN
SIGNAL B-05
SWITCH)
RH LH
<<

<<

>>
7 6 9
G-Y 0.85B-G
G-R
<<

<<

B-14
4 12
G-Y G-R
G-Y G-R

C-10 C-06 B-17 B-23


<<

<<
<<
<<

4 4
REAR REAR FRONT FRONT
COMB. COMB. COMB. COMB.
LAMP LAMP LAMP LAMP
(TURN (TURN (TURN (TURN
RH) LH) LH) RH)
>>

>>
>>
>>

3 3 2 2

B B B B

2B 2B 2B 2B

C-06 C-10 B-14 B-17 B-23

1 2 1 2 1 2 3 4 5 1 2 3 1 2 3
3 4 3 4 6 7 8 9 10 11 12 13

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - STOP LAMP 4 - 17

STOP LAMP

BATTERY

5W
FUSE BOX

15 A

1.25 W-R

W-R

1 HEAD
<<

LAMP RH
OFF
STOP
LAMP
SWITCH
ON
B-22
>>

2
G-W
>>

7 B-14
G-W

C-10 C-06
<<

<<

2 2
REAR REAR
COMBINATION COMBINATION
LAMP STOP LAMP STOP
(RH) (LH)
>>

>>

3 3
B B

2B 2B

C-06 C-10 B-14 B-22

1 2 1 2 1 2
1 2 3 4 5
3 4 3 4 6 7 8 9 10 11 12 13

Januari 2011 CWCWS-CJM 0111


4 - 18 CIRCUIT DIAGRAM - BACK-UP (REVERSE) LAMP

BACK-UP (REVERSE) LAMP

IGNITION
SWITCH (ON)
2B-L

15 A FUSE BOX

0.85 Y

Y
TURN
>>

B-14 SIGNAL

Y
2
<<

BACK-UP
LAMP SWITCH

C-13
>>

R
<<

REAR
COMBINATION
LAMP (BACK-UP)
>>

B-08
2

2B

C-08 C-10 B-14

1 2 1 1 2 3 4 5
2 6 7 8 9 10 11 12 13

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - HORN 4 - 19

HORN

BATTERY

5W

15 A FUSE BOX

W-G

B-14

>>
5

<<
1 B-23

Hi Lo
>>

1 C-24

L-G
<<

13

L-G
>>

12 B-01

OFF HORN
SWITCH
ON

C-23 C-24 B-01

1 2 3
_
X
_
5 6 7
8 9 12 13 14

Januari 2011 CWCWS-CJM 0111


4 - 20 CIRCUIT DIAGRAM - METER GAUGE

METER & GAUGE


TAIL LAMP POSITION
LAMP & LICENCE PLATE IGNITION
SWITCH (ON)

2B-L

R-L 15 A FUSE BOX

0,85B-W

B-W
B-05 11 2
<<

<<

TEMP.
ILL GAUGE
ENGINE OIL
CHECK CHARGE PRESSUR PARKING

Hi Hi Hi Hi
>>

>>
>>

>>

>>

7
>>
B-04 1 3 4 6
12

G-Y W-R Y-B R-B Y-W


B-G

B-04 B-05 B-06

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10111213 14 1

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - METER GAUGE 4 - 21

METER & GAUGE LANJUTAN

ENGINE
CONTROL
SYSTEM

13

FUEL TACHO << SPEED


GAUGE

>>
>>
>>

6
9 5 B-05 B-04

0,3GW
0,85B-G Y-R

B-06
<<
<<

REED
ENGINE SWITCH
CONTROL
SYSTEM

B-04 B-05 B-06

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10111213 14 1

Januari 2011 CWCWS-CJM 0111


CIRCUIT DIAGRAM - FUEL WARNING LAMP, BRAKE WARNING LAMP & OIL
4 - 22 PRESSURE WARNING LAMP

FUEL WARNING LAMP, BRAKE WARNING LAMP


& OIL PRESSURE WARNING LAMP
IGNITION
SWITCH (IG) BATTERY

COMBINATION METER
 
 

FUEL BRAKE OIL

  
  
5 4 3
B-05
R-B
Y-R

Y-R

5 B-14

 
 
1 6 B-13
Y-B

Y-B

 

FUEL GAUGE 
6 C-16
C-13
0,85 G-R

 
  
 C-20 BRAKE
FLUID
PARKING LEVEL
BRAKE
 SWITCH
SWITCH 

A-24 OIL
 PRESSURE
 SWITCH

A-24 B-05 B-13 B-14 C-16 C-20

1 1 2 3 4 5 6 7 8 9 1011121314
1 2 3 4 5 1 2 3 4 5 6 1
6 7 8 9 10111213 7 8 9 10 1112

CWCWS-CJM 0111 Januari 2011


CIRCUIT DIAGRAM - WINSHIELD WIPER DAN WASHER 4 - 23

WINSHIELD WIPER DAN WASHER

IGNITION
SWITCH (ON)
2B-L

15 A FUSE BOX

0.85 Y

COLUMN

<<
SWITCH
B-02 1

WASHER
SWITCH
INTERMITTEN
OFF WIPER RELAY
ON

0,85Y
OFF OFF OFF Hi
Hi Hi
Lo
Lo Lo INT
INT INT
>>
>>

>>
>>
>>

4 5 2 3 6
B-L 2B L L-R L-W
B-10
3 4
<<

2
<<
<<

1
<<
>>

9 WIPER
B-14 MOTOR
B-L
2
<<

WASHER
M MOTOR
C-05
>>

B-10 B-02 C-05

1 2 1 2 3 1
3 4 4 5 6 2

Januari 2011 CWCWS-CJM 0111


4 - 24

CATATAN

CWCWS-CJM 0111 Januari 2011

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