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Sony Up-Df500 Vol.1 2nd-Edition SM PDF
Sony Up-Df500 Vol.1 2nd-Edition SM PDF
UP-DF500
SERVICE MANUAL
Volume 1 2nd Edition
Serial No. 818001 and Higher
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
UP-DF500
ADVARSEL!
CAUTION
ADVARSEL
Danger of explosion if battery is incorrectly replaced.
Lithiumbatteri - Eksplosjonsfare.
Replace only with the same or equivalent type
Ved utskifting benyttes kun batteri som
recommended by the manufacturer.
anbefalt av apparatfabrikanten.
Dispose of used batteries according to the
Brukt batteri returneres
manufacturer’s instructions.
apparatleverandøren.
Vorsicht!
VARNING
Explosionsgefahr bei unsachgemäßem Austausch
Explosionsfara vid felaktigt batteribyte.
der Batterie.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Ersatz nur durch denselben oder einen vom
Kassera använt batteri enligt gällande
Hersteller empfohlenen ähnlichen Typ. Entsorgung
föreskrifter.
gebrauchter Batterien nach Angaben des
Herstellers.
VAROITUS
ATTENTION
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Il y a danger d’explosion s’il y a remplacement
Vaihda paristo ainoastaan laitevalmistajan
incorrect de la batterie.
suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
Remplacer uniquement avec une batterie du même
mukaisesti.
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
UP-DF500 1 (P)
Table of Contents
2-1. Board Location ............................................................... 2-1 3-5. PH3 (S) Assembly .......................................................... 3-8
2-2. Main Parts Location ........................................................ 2-3 3-6. Head Block Assembly .................................................... 3-9
2-3. Sensor/Actuator Location and Function ......................... 2-5 3-7. Thermal Head Assembly .............................................. 3-10
2-4. Removing/Installing the Cabinet .................................... 2-7 3-8. Transfer Cleaning Roller .............................................. 3-12
2-4-1. Front Sash Assembly ............................................. 2-7 3-9. Capstan B/Platen ........................................................... 3-13
2-4-2. MD Cover (BD) .................................................... 2-7 3-10. Rear Chassis Assembly ................................................. 3-15
2-4-3. Front Panel (L) Assembly ..................................... 2-8 3-11. Base Chassis (2T) Assembly ........................................ 3-16
2-4-4. Front Panel (R) Assembly ..................................... 2-8 3-12. Pinch Press Lever Assembly ........................................ 3-17
2-4-5. MD Front Panel Assembly/MD Upper Cover ....... 2-9 3-13. Switching Regulator ..................................................... 3-17
2-4-6. Side Panel (L) ...................................................... 2-10 3-14. DICOM BOARD .......................................................... 3-18
2-4-7. Side Panel (R) ...................................................... 2-10
3-15. Paper Feed Chassis Assembly ...................................... 3-19
2-4-8. Outer Frame L Cover .......................................... 2-10
3-16. Paper Feed Roller Assembly ........................................ 3-21
2-4-9. Top Cover (D) ..................................................... 2-11
3-17. Separation Roller Assembly ......................................... 3-22
2-4-10. Rear Cover (TD)/PH2 Flap ................................. 2-11
2-4-11. Rear Cover (BS) .................................................. 2-12 3-18. Installing the Alternate Unit ......................................... 3-22
UP-DF500 1
4-2. Procedures after Replacing the Board ............................ 4-3 6. Service Mode
4-2-1. MA-155 Board ...................................................... 4-3
4-2-2. DR-618 Board ....................................................... 4-4 6-1. Activating the Service Mode .......................................... 6-1
4-2-3. CT-248 Board ........................................................ 4-4 6-2. Menu Configuration of Service Mode ............................ 6-2
4-2-4. SE-880 Board, SE-881 Board ............................... 4-6 6-2-1. Information ............................................................ 6-3
4-2-5. DICOM BOARD ................................................... 4-7 6-2-2. Print Quality .......................................................... 6-4
4-3. Printing Position Adjustment Procedures ....................... 4-8 6-2-3. Calibration ............................................................. 6-5
4-4. Operation List during Replacement of 6-2-4. Gamma Sel ............................................................ 6-7
Main Assembly Parts ...................................................... 4-9 6-2-5. Print Operation ...................................................... 6-7
6-2-6. System Settings ..................................................... 6-8
6-2-7. Test Print ............................................................. 6-11
5. Circuit Operation Description 6-2-8. Manual Mecha ..................................................... 6-12
6-2-9. Error Info ............................................................. 6-13
5-1. MA-155 Board ................................................................ 5-1 6-2-10. Adjust .................................................................. 6-14
5-1-1. Outline ................................................................... 5-1 6-2-11. Self Check ........................................................... 6-15
5-1-2. Configuration ........................................................ 5-1 6-2-12. Media (Tag) Menu .............................................. 6-16
5-1-3. CPU, PLD, and Peripheral Circuits ....................... 5-1 6-3. Firmware Version Upgrade Procedures ........................ 6-17
5-1-4. USB 2.0 Interface Block ....................................... 5-2 6-3-1. Required Equipment ............................................ 6-17
5-1-5. SDRAM Control Block ......................................... 5-2 6-3-2. Upgrade Procedures ............................................ 6-17
5-1-6. PQC Block (Picture Quality Correction), 6-3-3. Version Check ..................................................... 6-17
Thermal Head Control Block and 6-4. DICOM Version Upgrade Procedures .......................... 6-18
+5 V Driver in IDMAC PLD ................................ 5-2 6-4-1. Required Equipment ............................................ 6-18
5-1-7. DC/Stepping Motor Controller Block, 6-4-2. Upgrade Procedures ............................................ 6-18
+5 V Driver and Sensor A/D Input Block ............ 5-3 6-4-3. Version Check ..................................................... 6-18
5-1-8. Memory Stick and USB 1.1 Interface Block 6-5. FilmStation Support Software ...................................... 6-19
(Service Interface) ................................................. 5-3 6-5-1. Installing the FilmStation Support Software ....... 6-19
5-1-9. Key Switch, LED, and LCD Interface Block ........ 5-3 6-5-2. Operating Procedures for FilmStation Support
5-1-10. UART Block ......................................................... 5-3 Software .............................................................. 6-19
5-1-11. Sensor and Switch Control .................................... 5-4 6-6. DICOM Anti-Virus Patch Procedure ............................ 6-20
5-2. DR-618 Board ................................................................. 5-6
5-2-1. Outline ................................................................... 5-6
5-2-2. Configuration ........................................................ 5-6 7. Troubleshooting
5-3. CT-248 Board ............................................................... 5-11
5-3-1. Outline ................................................................. 5-11 7-1. Error Display .................................................................. 7-1
5-3-2. Configuration ...................................................... 5-11 7-1-1. Error Display ......................................................... 7-1
5-3-3. CPU and Peripheral Circuits ............................... 5-11 7-1-2. Error Message List ................................................ 7-1
5-4. DICOM BOARD .......................................................... 5-12 7-1-3. Error History ......................................................... 7-8
5-4-1. Interface ............................................................... 5-12 7-2. Mechanical Troubleshooting ........................................ 7-11
5-4-2. Functions ............................................................. 5-12 7-3. Electrical Troubleshooting ............................................ 7-16
7-3-1. Electrical Troubleshooting .................................. 7-16
7-3-2. Operation Defects of Motors and Sensors ........... 7-17
2 UP-DF500
Manual Structure
Related manuals
In addition to this Service Manual Volume 1, the following manual is provided.
. Operating Instructions
This manual describes the information required for the actual management and
operation of this unit.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.
UP-DF500 3
Section 1
Installation
UP-DF500 1-1
1-2. Outside Dimension Diagram
600
250
686
622
289
Unit: mm
1-2 UP-DF500
1-3. Installation Space 1-4. Caster Assembly Installation
Procedure
This unit can be installed in either horizontal or vertical
direction. (Refer to Section 1-4.) This unit can be installed in vertical direction by attaching
When installing, be sure to make space for the unit as the supplied caster assembly.
shown in the illustration below.
m
. When attaching the caster assembly, be sure to work by
two persons.
. Be sure to keep the four screws and four shoulder
265
washers removed from the side panel (L).
210
UP-DF500 1-3
1. Remove the four screws (RK4 x 8) and four shoulder 1-5. Setting Procedure
washers from the side panel (L).
Each setting is as follows.
1. Power On
Check that the system starts after turning on the power,
then enter the service mode. (Refer to Section 6-1.)
When performing the setting copy using Memory Stick,
execute upload. (Refer to Section 3-18.)
2. Network setting
Perform the network setting such as an IP address via PC
or by system setting. For more details, refer to the Operat-
Shoulder washers ing Instructions.
3. Film loading
RK4 x 8
1. Load the film in the tray.
2. Check that the number of remaining sheets are dis-
Side panel (L) played on the LCD panel.
n
2. Attach the caster assembly using the four screws (B4 If TAG MISMATCH is displayed, the specifications of
x 16). UP-DF500 do not conform to those of the film. Contact
you local Sony’s sales/service office.
1-4 UP-DF500
5. Printing from Modality 1-6. Film Loading Procedure
After checking the setting of UP-DF500 of Modality,
perform the printing from Modality. n
Check the items below. . Handle the film wrapped by the aluminum moisture-
. Dmax and Dmin setting proof bag with both hands. The contamination on the
. AE title name film surface such as fingerprint and sweat may cause
. ConfigInfo setting degradation of the printed image quality. Be careful not
. 320DPI/resize setting to touch the print surface.
. When handling the paper feed tray, firmly hold the side
6. Gamma setting of the tray and tray cover.
When the gamma data is available in advance, setting is For details, refer to the instruction manual supplied with
performed by FSSS. If the gamma is specified by Default, this unit.
change the setting of the main unit.
. DITHER: ON
. MIRROR: OFF
. L/R MARK: OFF
. FRAME TYPE: HOOK
. CAPTION: ON (No data)
. FILM EMPTY BUZZER: OFF
. VERTICAL SETTING: L
. AUTO CAL setting (user menu): OFF
UP-DF500 1-5
Check list No. 1 Installation information list (S/N: )
List_Ver_500A1
Maker/type
Category CR DR CT MR Others ( ) Comp. Unknown
1 Magnification Type CUBIC NONE (320dpi, 79 µ) Others ( )
Max. Density 320 300 Unknown Others ( )
DICOM set
Min. Density 22 Unknown Others ( )
Gamma specification NONE:UP-DF500 default AE Title ( ) Config. Info. ( )
Maker/type
Category CR DR CT MR Others ( ) Comp. Unknown
2 Magnification Type CUBIC NONE (320dpi, 79 µ) Others ( )
Max. Density 320 300 Unknown Others ( )
DICOM set
Min. Density 22 Unknown Others ( )
Gamma specification NONE:UP-DF500 default AE Title ( ) Config. Info. ( )
Maker/type
Category CR DR CT MR Others ( ) Comp. Unknown
3 Magnification Type CUBIC NONE (320dpi, 79 µ) Others ( )
Max. Density 320 300 Unknown Others ( )
DICOM set
Min. Density 22 Unknown Others ( )
Gamma specification NONE:UP-DF500 default AE Title ( ) Config. Info. ( )
Maker/type
Category CR DR CT MR Others ( ) Comp. Unknown
4 Magnification Type CUBIC NONE (320dpi, 79 µ) Others ( )
Max. Density 320 300 Unknown Others ( )
DICOM set
Min. Density 22 Unknown Others ( )
Gamma specification NONE:UP-DF500 default AE Title ( ) Config. Info. ( )
1-6 UP-DF500
Check list No. 2 UP-DF500 setting value (Set S/N: )
List_Ver_500A2B
Initial
setting Check Check Check Check
Inspection
Written date / / / / / / / / / /
Menu Item Initial setting MS
DITHER ON O
MIRROR OFF O
L/R Mark OFF O
FRAME TYPE HOOK O
CAPTION U: ON /D: ON O
SYSTEM SETTINGS HEAD OFFSET ADJ ON
EDGE MODE ON O
MAX DENSITY 320 O
FILM EMPTY BUZZ. OFF O
VERTICAL SETTING L O
OUTPUT TRAY ON
IP ADDRESS 192.168.1.100 O
TOTAL PRINTS 0
TOTAL HEAD PRINTS 0
MA Ver (Shipment Ver)
DR Ver (Shipment Ver)
CT Ver (Shipment Ver)
INFORMATION
ICTAG VER (Shipment Ver)
DICOM Ver (Shipment Ver)
IDMAC Ver (Shipment Ver)
HEAD Ave. (Individual data)
HEAD NAME (Individual data)
Setting information
(Gamma file name Save/Load) (To be determined)
GAMMA File (File update date check) / /
20 (check/fine adjust) O
Fine name (Shipment Ver)
PATCH File
(File update date check) / /
CAPTION UP (To be determined) O
DOWN (To be determined) O
Inspection. check item
Appearance . installation check
Densitometer calibration
Maintenance check Consumable parts replacement
Cleaning
DICOM Virus Patch Ver.
After CAL Before CAL/after CAL Before CAL/after CAL Before CAL/after CAL Before CAL/after CAL
Density: 0% / / / /
(Density: %) (User specified density) / / / /
Density measurement (Density: %) (User specified density) / / / /
(Density: %) (User specified density) / / / /
Density: 100% / / / /
Internal densitometer calibration Difference of density compared to reference sheet ± ± ± ± ±
Check of execution
CALIBRATION Film lot memo used
CAL PRINT CHECK
Visual check
TEST (STEP) PRINT
Skew/print position
Clinical image Check request
UP-DF500 1-7
Section 2
Service Overview
CN-2932 board
CN-2938 board
SW-1340 board
IF-1042 (500)
board
CT-248 board
LE-336 board
SW-1341 board
DICOM BOARD
KEY-59 board
SW-1096 board
SE-679 board
SU-76 board
CN-2327 board
UP-DF500 2-1
SE-881 board (PH3)
SE-892 board (PH3) SE-880 board (PH3)
CN-2939 board
SE-875 board
SE-878 board
Paper feed chassis
SU-123 board
assembly
CN-2935 board
SU-122 board AN-31 board
2-2 UP-DF500
2-2. Main Parts Location
n
For the function of each motor, refer to “Circuit Operation Description” (Section 5) and “Troubleshoot-
ing” (Section 7).
Switching regulator
DC fan (For inside)
Thermal head
UP-DF500 2-3
Intermediate feed roller motor (PH2)
PH1 assembly
Stepping motor
Electromagnetic clutch
Paper feed chassis
assembly
Lift up motor
2-4 UP-DF500
2-3. Sensor/Actuator Location and Function
n
For the function of each sensor, refer to “Circuit Operation Description” (Section 5) and “Troubleshoot-
ing” (Section 7).
UP-DF500 2-5
Pick position sensor PH1 assembly
End turn path sensor
Film tray in sensor
Pick end path sensor Paper eject tray sensor
2-6 UP-DF500
2-4. Removing/Installing the Cabinet 2-4-2. MD Cover (BD)
PSW
3x6
B4 x 8 PSW
3x6
PSW
3x6 Hooks [A]
MD cover (BD)
UP-DF500 2-7
2-4-3. Front Panel (L) Assembly 2-4-4. Front Panel (R) Assembly
1. Remove the front sash assembly. 1. Remove the front sash assembly.
(Refer to Section 2-4-1.) (Refer to Section 2-4-1.)
2. Remove the screw, then remove the cover (USB). 2. Remove the front panel (R) assembly.
3. Remove the front panel (L) assembly.
Cover (USB)
PTTWH
M3 x 8
3. Attach the front panel (R) assembly in the reverse
Front panel (L) assembly
order of steps 1 and 2.
2-8 UP-DF500
2-4-5. MD Front Panel Assembly/MD Upper 4. Remove the three fan filters.
Cover
MD assembly
Fan filters
MD upper cover
PTTWH
M3 x 8
Eject lever
BVTT3 x 6
UP-DF500 2-9
2-4-6. Side Panel (L) 2-4-8. Outer Frame L Cover
1. Remove the four screws and four shoulder washers, 1. Remove the side panel (L). (Refer to Section 2-4-6.)
then remove the side panel (L) in the direction of the 2. Remove the six screws (PTTWH M3 x 8) and eight
arrow. screws (BVTT3 x 6), then remove the shield plate
(MD-L) and outer frame L cover.
Side panel (L)
PTTWH
BVTT 3x8
Shoulder
3x6
washers
RK4 x 8
Shoulder washers
PTTWH
3x8
RK4 x 8
BVTT
2. Attach the side panel (L) in the reverse order. 3x6
Outer frame L cover BVTT
3x6 Shield plate (MD-L)
Shoulder washers
Side panel (R)
RK4 x 8
Shoulder washers
RK4 x 8
2-10 UP-DF500
2-4-9. Top Cover (D) 2-4-10. Rear Cover (TD)/PH2 Flap
1. Open the top guide assembly, then remove the four 1. Remove the side panel (L). (Refer to Section 2-4-6.)
shoulder screws. 2. Remove the side panel (R). (Refer to Section 2-4-7.)
2. Remove the screw (BVTT3 x 6), then remove the 3. Remove the rear cover (TD) and PH2 flap.
GND bracket (T).
PH2 flap
Rear cover (TD)
GND bracket (T)
Shoulder
screws
4. Attach the rear cover (TD) and PH2 flap in the reverse
3. Remove the two shoulder screws, then remove the top order of steps 1 to 3.
cover (D).
Shoulder screw
Top cover (D)
1. Remove the side panel (L). (Refer to Section 2-4-6.) 2-5-1. Reference Sheet
2. Remove the side panel (R). (Refer to Section 2-4-7.)
3. Remove the two shoulder screws, then remove the rear Reference sheet
cover (BS). Sony part number: A-8279-926-C
Shoulder screws
2-6. Periodic Inspection
4. Attach the rear cover (BS) in the reverse order of steps 2-6-1. Cleaning of Main Unit
1 to 3.
Required items
Preparation
Cleaning
n
Be sure to perform the cleaning of the thermal head first.
In order to prevent the damage to the thermal head, do not
use the wiping cloth and pad used for cleaning other parts.
2-12 UP-DF500
Thermal head Others
Clean the heating element of the thermal head using the Wipe the guide, wall, belt (visible from outside), etc. in
wiping cloth or cleaning pad dampened with alcohol. It PH1, PH2 and PH3.
will be stained with reddish brown contamination, but this
is not abnormal state. Procedure after cleaning
m
. Do not touch the thermal head with your fingers directly. 1. Return the transfer cleaning roller to the original
Otherwise, it may cause an electrostatic discharge position, then attach the bearing lock securely.
failure. 2. Close the front cover, top cover, inner cover 1, inner
. Be sure to touch the metal portion of this unit with your cover 2 and rear cover.
hand for grounding to prevent the build up of static
electricity on the thermal head.
2-6-2. Tray Cleaning
Cleaning roller
The dust on the transfer cleaning roller (gray) moves to the n
paper cleaning roller. (Replace the paper cleaning roller.) When handling the film loaded in the tray, be careful not to
In the case that the roller becomes too dirty, wash the roller touch the printing surface of the film.
in the water and dry naturally.
1. Remove the tray from this unit.
Calibration sensor window 2. Take out the film.
Fold a clean wiping cloth so that it becomes about 1 mm in n
thickness. Insert the cloth into the calibration sensor and Be extremely careful that the dust does not adhere to
clean the sensor window by moving it back and forth the film.
several times. 3. Remove the tray cover.
n 4. Clean inside, outside and backside of the tray.
In the usual periodic inspection, the calibration of calibra-
tion sensor is not required. n
In this unit, the separation roller is attached to the main
Capstan roller unit. The cleaning is not required in the usual periodic
Clean the capstan roller using the wiping cloth or cleaning maintenance. However, in case that the occurrence of
pad dampened with alcohol. multi-feed problem during paper feed is reported, the
cleaning or replacement is required.
Platen roller
Clean the platen roller using the wiping cloth or cleaning
pad dampened with alcohol. 2-6-3. Fan Filter
m
. When cleaning the roller, be careful not to dent or 1. Remove the fan filter. (Refer to Section 2-4-5.)
scratch the platen. 2. Clean the filter by vacuum cleaner (scrubbing with
. Applying pressure to the platen may cause the nonuni- fingers, using gum tape, wash with water, etc.).
formity of density. When cleaning the platen, use the 3. Attach the fan filter. (No difference between the sides.)
cleaning pad so that it contacts with the platen lightly.
The platen rotates about one-forth turn when the front
cover is closed once and the mechanical block starts
initialization. Clean all around the platen by repeating
the cleaning and initialization.
The platen is eliminated from the cleaning items per-
formed by users in the operating instructions because it
is easily damaged.
UP-DF500 2-13
2-6-4. Dust Cleaning Roller
n
For the replacing procedure of the dust cleaning roller,
refer to Section 3-7.
The users are recommended to replace the dust cleaning
roller every 500 sheets. When the dust cleaning roller is
contaminated, replace it.
2-14 UP-DF500
2-7. Maintenance Check (3) Consumable parts required for maintenance
. Replacing every 500 sheets:
2-7-1. Preparation Cleaning roller
(Supplied with the unit or accessory UPA-500.)
Prepare the materials and parts as required for each . Replacing every 10,000 sheets:
maintenance. Transfer cleaning roller (3-748-168-02)
. Replacing every 25,000 sheets:
. In the maintenance check, basically only the cleaning is Separation roller assembly
the required work. (A-8286-345-C and later are used.)
. The firmware version upgrade is not required for the UP- . Replacing every 50,000 sheets:
DF500 that is already installed unless otherwise speci- Thermal head assembly
fied by the technical news. (A-8246-560-E and later are used.)
. As for the need of DICOM BOARD virus patch, deter- (4) Materials and parts required for readjustment of the
mine it after consulting with the network administrator in gamma curve. (Only when readjustment is required)
the hospital. . PC, FSSS, USB cable
. The items marked with asterisk (*) are the special check * Handy densitometer
procedure for the hospital in which the density control is (5) Materials and parts required for firmware version
performed by numeric value. upgrade
. PC, FSSS + USB cable (DF500 firmware), cross cable
1. Check the technical news information. (DICOM firmware)
2. Information of the estimated total count of printed . Version upgrade file
sheet number of the user. (6) Material and parts required for virus patch
3. Required materials and parts . USB memory
. PC
(1) Materials and parts required for cleaning . Virus patch file
. Cleaning sheet (UPA-500 cleaning kit, or synthetic paper
without fluff (marketed item))
. Alcohol for disinfection (medical use) with a purity
greater than 90%, or alcohol sheet for disinfection.
(Do not use fuel alcohol because it has harmful effects
on the thermal head and rubber parts.)
. Tape (UL tape, scotch tape, gum tape, etc.)
(2) Materials and parts required for density control
* Reference sheet (For density adjustment: A-8279-926-C)
(Suffix “C” and later are used for UP-DF500.)
* Handy densitometer (KonicaMinolta PAD-100 or
GretagMacbeth icFilm is recommended.)
About the densitometer for UP-DF500;
The correct density of the UPT-517BL film used in UP-
DF500 cannot be measured by X-Rite301 due to the
difference of spectroscopic characterization. In the service,
it is recommended to use the above handy densitometer.
In the practical use, UP-DF500 has the internal densitome-
ter. By performing the calibration, it is possible to control
the print density that is enough to make a diagnosis.
Therefore, it is not required to use the external densitome-
ter separately.
n
In the case that the hospital controls the density by using
X-Rite301, the filter for UPT-517BL is available.
UP-DF500 2-15
2-7-2. Appearance Check
Item Action
m
. For the check list, refer to Section 1-7. It is helpful to use the DUMP LIST of the test printing by which
the main settings can be printed at a time.
* Perform the calibration of densitometer by using the reference sheet. Check that the setting value is
± 0.06 with respect to the reference value. (Refer to Section 4-2-3.)
Items Action
Check the setting value, density, image quality and (Write in list 2.)
installation.
. Write the setting value, etc. in the list. . Check the reason if there is any change in setting from the
* Calibration of internal densitometer previous setting
* Measure the density and write the result in the list. . Readjust the densitometer if the value is ± 0.07 or more.
. If the result does not meet the specified value, adjust the
gamma in FSSS. (If there is any chart specified by the
hospital, print it out.)
. Print out STEP. . Readjust the registration of printing position after cleaning.
Refer to “Side registration and printing position
adjustment” in the training documentation.
Refer to “4-3. Printing Position Adjustment Procedures”.
Items Action
Perform the replacement and cleaning according . Replace the consumable parts according to Section 2-6-5.
to the service manual. . Perform the cleaning according to Section 2-6-1 and later.
2-16 UP-DF500
2-7-5. Version Upgrade and Virus Patch
n
The version upgrade of DICOM BOARD is performed to improve the connectivity with the new Modali-
ty. It is recommended to use this as it is unless the version upgrade is specified by technical news, etc.
Item Action
Firmware version upgrade and virus patch Only when it is required (Refer to technical news and
. Upgrade the version of MA, DR, CT, TAG consult with the administrator in the hospital.)
and DICOM using FSSS.
. Implement the anti-virus patch for DICOM BOARD.
2-7-6. Confirmation
n
Before performing the calibration, ask users about the calibration status of use for confirmation. If the
unit has been operated without calibration for long period of time, the print density gradually changes,
which may give impression that the density is changed after the calibration is performed (after mainte-
nance check). In such a state, perform the calibration after explaining the function of calibration to the
user.
Item Action
Perform FULL RANGE → CAL PRINT CHECK. . Write the lot of film. (Lot No. of packing box or Media Tag
. Write the result and used film in the check list. DATE of menu)
Perform TEST PRINT>STEP. . Readjust if the printing position is not correct.
. Perform visual check → Check the list.
Print out via user’s DICOM.
. Check if the printing is normal. → Check the list.
Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder
contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular
size.)
m
. Be sure to use the unleaded solder for the printed circuit board printed with the lead free mark.
. The unleaded solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is
recommended to use the soldering iron having a temperature regulator.
. The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a
slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too
long, so be careful.
UP-DF500 2-17
Section 3
Replacing the Main Parts
n
Board/connector Cable Board/connector
Use a screwdriver of 150 mm or more in length when
replacing main parts. MA-155/CN1004 Flexible flat cable Thermal head/CN1
MA-155/CN1005 Flexible flat cable Thermal head/CN2
MA-155/CN1006 Flexible flat cable Thermal head/CN3
3-1. Replacing the Board MA-155/CN1008 Flexible flat cable CN-2938/CN6902
MA-155/CN1011 Flexible flat cable CN-2932/CN7101
3-1-1. MA-155 Board
MA-155/CN1013 Flexible flat cable LE-336/CN6501
MA-155/CN1014 Flexible flat cable KEY-59/CN6403
n
MA-155/CN1001 Harness Switching regulator/
When replacing the MA-155 board, it is required to
CN203
retrieve the specific data from the board (defective board)
MA-155/CN1015 Harness CT-248/CN5001
to be replaced and write the setting value in EEPROM of
MA-155/CN1017 Harness Room fan
the new MA-155 board. For details, refer to “4-2-1. MA-
155 Board”. MA-155/CN1003 Harness DICOM BOARD/J22
MA-155/CN1019 Harness DICOM BOARD/J8
1. Remove the front panel (L) and (R) assemblies.
(Refer Sections 2-4-3 and 2-4-4.) CN1005
2. Remove the side panel (L). (Refer to Section 2-4-6.) CN1006 CN1004
3. Remove the outer frame L cover.
(Refer to Section 2-4-8.)
4. Remove DICOM BOARD. (Refer to Section 3-14.)
CN1003
5. Disconnect the cable and harness from the MA-155
board. CN1009 CN1016
(For tool)
CN1002
(*1)
CN1001
CN1013
CN1008
CN1014
CN1010
CN1012
CN1019 (*1)
UP-DF500 3-1
6. Disconnect the harness from the DR-618 board. 7. Remove the four screws, then remove the DR-618
board and MA-155 board.
Board/connector Cable Board/connector
DR-618 board
CN100 CN609 CN605 MA-155 board
CN608 BVTT
3x6
CN611
CN607
CN2
CN1
CN3
CN602
CN606
CN601
3-2 UP-DF500
8. Remove the four screws (BVTT3 x 6), two screws 3-1-2. DR-618 Board
(PSW3 x 6) and connector (CN1007), then remove the
MA-155 board. 1. Remove the front panel (L) and (R) assemblies.
(Refer Sections 2-4-3 and 2-4-4.)
2. Remove the side panel (L). (Refer to Section 2-4-6.)
3. Remove the outer frame L cover.
(Refer to Section 2-4-8.)
4. Remove DICOM BOARD. (Refer to Section 3-14.)
5. Remove the MA-155 board. (Refer to Section 3-1-1.)
6. Remove the four screws, then remove the DR-618
board.
MA-155 board
CN1007 DR-618 board
DR-618 board
BVTT
3x6
PSW BVTT
3x6 3x6
Rivet
BVTT Rivet
9. Install the MA-155 board in the reverse order of steps 3x6
1 to 8.
n
When attaching the connector (CN1007) on the MA-
155 board, be sure to securely attach it to the DR-618
board.
UP-DF500 3-3
3-1-3. KEY-59 Board/LE-336 Board/SW-1341 3-1-4. CN-2932 Board
Board
1. Remove the front sash assembly.
1. Remove the front sash assembly. (Refer to Section 2-4-1.)
(Refer to Section 2-4-1.) 2. Remove the front panel (L) assembly.
2. Remove the front panel (L) assembly. (Refer to Section 2-4-3.)
(Refer to Section 2-4-3.) 3. Remove the side panel (L). (Refer to Section 2-4-6.)
3. Remove the side panel (L). (Refer to Section 2-4-6.) 4. Remove the MD assembly. (Refer to Section 3-2.)
4. Disconnect the flexible flat cable from the connector 5. Remove the two screws, then remove the CN-2932
(CN6403) and disconnect the two harness from the board.
connectors (CN6401 and CN6402) on the KEY-59 6. Disconnect the flexible flat cable from the connector
board. (CN7101) and disconnect the harness from the connec-
5. Remove the two screws, then remove the KEY-59 tor (CN7104) on the CN-2932 board.
board.
Flexible flat cable CN-2932 board
6. Remove the screw, then remove the humidity sensor
board. CN7101
BVTT
7. Disconnect the harness from the connector (CN1) on 3x6
the humidity sensor board. Harness
8. Remove the two screws and disconnect the flexible flat
cable from the connector (CN6501) on the LE-336 CN7104
board, then remove the LE-336 board.
9. Remove the screw and disconnect the harness from the
connector (CN4021) on the SW-1341 board, then
remove the SW-1341 board.
Flexible
flat cable
LE-336 board
CN6501
BVTT
3x6
SW-1341 board
BVTT
3x6 7. Install the CN-2932 board in the reverse order of steps
CN4021
BVTT
1 to 6.
Harness Harnesses
3x6
CN1
Humidity sensor board
CN6402
Flexible flat cable
CN6401
KEY-59 board
BVTT
CN6403 3x6
3-4 UP-DF500
3-2. MD Assembly Board/connector Cable Connected to
Harness
CN1006 CN1004
CN605
CN607
CN1005
UP-DF500 3-5
9. Open the top guide assembly. 3-3. PH1 Assembly
10. Remove the two screws, then remove the MD flap
assembly. m
11. Release the eject lever lock, then open the MD assem- . When removing the PH1 assembly, be careful that the
bly. cable is not caught in the chassis.
12. Remove the six screws, then remove the MD assem- . When attaching the PH1 assembly, be careful not to
bly. pinch the cable.
3-6 UP-DF500
6. Remove the six screws and two hooks, then remove 3-4. PH2 Assembly
the PH1 assembly in the direction of the arrow.
m
. When removing the PH2 assembly, be careful that the
cable is not caught in the chassis.
Hook
. When attaching the PH2 assembly, be careful not to
BVTT pinch the cable.
3x6
Hook BVTT
3x6
1. Remove the side panel (L). (Refer to Section 2-4-6.)
2. Remove the side panel (R). (Refer to Section 2-4-7.)
BVTT
3x6 3. Remove the outer frame L cover.
BVTT (Refer to Section 2-4-8.)
3x6
4. Disconnect the harness from each board.
UP-DF500 3-7
5. Remove the two screws, then remove the panel bracket 3-5. PH3 (S) Assembly
(L).
6. Remove the two screws, then remove the panel bracket m
(R). . When removing the PH3 (S) assembly, be careful that
7. Remove the four screws, then remove the PH2 assem- the cable is not caught in the chassis.
bly. . When attaching the PH3 (S) assembly, be careful not to
pinch the cable.
Panel bracket (R)
PH2 assembly 1. Remove the side panel (L). (Refer to Section 2-4-6.)
BVTT
3x6 2. Remove the side panel (R). (Refer to Section 2-4-7.)
Panel bracket (L)
3. Remove the outer frame L cover.
BVTT
3x6 (Refer to Section 2-4-8.)
BVTT 4. Remove the PH1 assembly. (Refer to Section 3-3.)
3x6 5. Remove the PH2 assembly. (Refer to Section 3-4.)
BVTT 6. Disconnect the harness from each board.
3x6
Board/connector Cable Connected to
CN-2938 board
CN6909
CN6906
CN3
3-8 UP-DF500
7. Remove the four screws, then remove the PH3 (S) 3-6. Head Block Assembly
assembly in the direction of the arrow.
m
PH3 (S) assembly . When attaching the one-way hinge, attach it while
rotating in the direction of the arrow (it does not rotate
BVTT
BVTT 3x6 counterclockwise).
3x6
. When attaching the head block assembly, be careful that
the head chassis is not placed over the dust cleaning
roller lever B. Place the dust cleaning roller B so that it
is positioned inside of the head chassis.
. When attaching the head block assembly, be careful not
to pinch the cable.
Reuse bands
Clampers
Harness
CN3108
CN-2326 board
UP-DF500 3-9
4. Open the head block assembly, then remove the snap 3-7. Thermal Head Assembly
ring (W3.2) and paper eject dumper idler gear.
5. Remove the screw (BVTT3 x 6), then remove the m
harness. . Before removing the thermal head assembly, eliminate
6. Remove the two screws (BVTT3 x 8), then remove the static electricity.
the one-way hinge. . When removing the transfer cleaning roller, be careful
7. Remove the bearing 8 in the direction of the arrow. not to drop the bearing and roller.
8. Remove the bearing 10/14 from the head fulcrum . When removing the thermal head, be careful not to drop
shaft. the thermal head.
9. Remove the head block assembly in the direction of . When attaching the thermal head assembly, be sure to
the arrow. securely insert the head fulcrum arm into the groove of
10. Remove the gear lever, parallel pin and wave washer the head fulcrum shaft.
from the head fulcrum shaft. . When attaching the harness (GND), be sure to securely
attach it being careful of the orientation.
Wave washer . After replacing the thermal head, perform the required
Head block assembly procedure. For details, refer to “4-1. Adjustment after
Gear lever
Replacing the Thermal Head”.
1. Release the lock of the eject lever, then open the head
Harness block assembly.
(GND) 2. Remove the dust cleaning roller in the direction of the arrow.
Parallel Paper eject
pin dumper idler
gear
BVTT
3x6
W3.2
Bearing 8
Head fulcrum
shaft
Bearing 10/14
One-way
hinge Eject lever
Head block
assembly
BVTT
3x8
Installation Head
chassis
Dust cleaning
roller lever B
3-10 UP-DF500
3. Remove the four shoulder screws, then remove the 5. Remove the screw, then remove the harness (GND).
head cover assembly A. 6. Remove the thermal head assembly from the two
4. Remove the three shoulder screws, then remove the hooks of the head up lever in the direction of the
head cover assembly B. arrow, then place it on the platen roller carefully.
Attaching
harness (GND)
Harness
Shoulder
screws
Hook
Hook Hook
BVTT
Head cover assembly B 3x6
Shoulder
screws
Platen roller
Harness
(GND) Thermal head assembly
UP-DF500 3-11
7. Remove the two screws, then remove the head fulcrum 3-8. Transfer Cleaning Roller
arm.
8. Disconnect the three flexible flat cables and the m
harness from the thermal head assembly. . When removing/installing the transfer cleaning roller, be
careful not to drop the bearing and roller.
Head fulcrum arm Harness . When attaching the bearing lock 2 assembly/bearing
lock assembly, be careful not to attach them in the wrong
PSW orientation.
3 x 12
Bearing
Bearing lock
assembly
Bearing
Roller
3-12 UP-DF500
3-9. Capstan B/Platen 6. Remove the two snap rings (W2.3), then remove the
two tension rollers.
m 7. Remove the timing belt 207 and pulley assembly.
. When replacing the transfer cleaning roller, platen and 8. Remove the snap ring (E3.0), then remove the timing
capstan B, be careful not to damage the roller. belt 207, pulley 71 and platen pulley 132.
. When removing/installing the transfer cleaning roller, be
careful not to drop the bearing and roller.
. When attaching the bearing lock 2 assembly/ bearing
lock assembly, be careful not to attach them in the wrong
orientation.
Harness
9. Remove the snap ring (W2.3), then remove the tension
Encoder Timing belt roller.
assembly
10. Remove the two snap rings (E3.0), then remove the
Platen bracket
timing belt 220, pulley cap 29 and turn pulley 121.
assembly
Pulley cap 29
BVTT E3.0
3x6
W2.3
PSW Tension
3x6 roller
Setscrew
E3.0
BVTT
Polywasher 3x6
Helical
extension spring Timing
Bearing 5/8 belt 220
UP-DF500 3-13
11. Release the lock arm, then open the head block 14. Remove the transfer cleaning roller.
assembly. (Refer to Section 3-8.)
12. Remove the two screws, then remove the guide C. 15. Remove the two screws, two capstan bearing holders
13. Disconnect the harness from the connector on the SU- and roller 6/8, then remove the capstan B.
77 board. 16. Remove the two ball bearings from the capstan B.
Ball bearing
Capstan
Head block assembly Capstan B bearing
holder
Ball bearing
BVTT
Roller 6/8 3x6
BVTT
3x6
Lock arm
Capstan bearing holder
Wave washer
Platen
Platen bearing
holder (P)
Wave washer
BVTT
3x6
SU-77 board Harness
Platen
earth plate
BVTT
3x6 Ball bearings
Ball bearings
Platen bearing
holder Platen bearing
holder (P)
3-14 UP-DF500
3-10. Rear Chassis Assembly 7. Disconnect the harness form the connector on the SW-
1096 board.
1. Remove the MD assembly. (Refer to Section 3-2.) 8. Disconnect the harness from the connector (CN3109)
2. Remove the head block assembly. on the CN-2326 board.
(Refer to Section 3-6.) 9. Remove the two screws, then remove the rear beam
3. Remove the two screws, then remove the guide C. assembly.
4. Disconnect the harness from the connector on the SU- 10. Remove the six screws, then remove the rear chassis
77 board. assembly.
5. Remove the two helical extension springs from the
rear chassis.
Rear beam assembly
6. Remove the two helical extension springs.
Harness BVTT
3x6
BVTT
Guide C 3x6
SU-77 board
BVTT
3x6 BVTT
3x6
SW-1096 board
Harness
Rear chassis
assembly
BVTT
Harness 3x6
Helical CN3109
extension spring
CN-2326 board
Rear chassis
Helical
extension spring
11. Attach the rear chassis assembly in the reverse order of
steps 1 to 10.
UP-DF500 3-15
3-11. Base Chassis (2T) Assembly 7. Disconnect the three harnesses from the connectors
(CN3104, CN3105 and CN3107) on the CN-2326
1. Remove the MD assembly. (Refer to Section 3-2.) board.
2. Remove the head block assembly. 8. Remove the harness from the five harness clampers.
(Refer to Section 3-6.) 9. Remove the six screws, then remove the base chassis
3. Remove the snap ring (W2.3), then remove the tension (2T) assembly in the direction of the arrow.
roller.
4. Remove the timing belt 220.
5. Remove the two snap rings (E3.0), then remove the
turn pulley 121 and pulley cap 29. Base chassis (2T) assembly
6. Remove the torque limiter and parallel pin (2 x 8).
CN3104
Pulley cap 29 Harness
E3.0
Parallel pin
2x8 W2.3
Tension
roller CN-2326 board
CN3105
E3.0 CN3107
Harnesses
Timing belt 220 BVTT
3x6
3-16 UP-DF500
3-12. Pinch Press Lever Assembly 3-13. Switching Regulator
W 2.3 TO
Thermal head
Side plate L TO
W2.3 DR-618 board
TO
MA-155 board
Harness
W2.3
Hooks
Bearing
UP-DF500 3-17
5. Remove the four screws (BVTT3 x 6), then remove 3-14. DICOM BOARD
the CN-2938 board.
6. Remove the four screws (PSW3 x 6), then remove the n
CN-2938 frame. After replacing the DICOM BOARD, perform the required
7. Remove the four screws (BVTT3 x 6), then remove procedure. For details, refer to “4-2-5. DICOM BOARD”.
the CT-248 board.
8. Remove the four screws (PSW3 x 6), then remove the 1. Remove the side panel (L). (Refer to Section 2-4-6.)
two board frames. 2. Remove the outer frame L cover.
9. Remove the two screws (PSW3 x 6) and the harness, (Refer to Section 2-4-8.)
then remove the AC frame assembly. 3. Disconnect the three cables (A, B, and C) from
10. Remove the switching regulator. connector on the DICOM BOARD.
4. Remove the two screws, then remove the DICOM
AC frame assembly BOARD in the direction of the arrow.
BVTT
3x6 CN-2938 board Cable B
PSW Cable A
3x6 DICOM BOARD
PSW
3x6 CN-2938 frame
Cable C
Harnesses
Harness
PSW
3x6
BVTT
3x6
Switching regulator
BVTT
3x6 BVTT
3x6
3-18 UP-DF500
3-15. Paper Feed Chassis Assembly
n
When removing the paper feed chassis assembly, be sure
to work by two persons.
CN5003
CN601
UP-DF500 3-19
5. Place this unit with the power block assembly facing downward.
6. Remove the four screws (PTTWH M3 x 8), then remove the bottom plate.
7. Remove the four screws (BVTT3 x 6), then remove the two foot assemblies.
8. Remove the four screws (PSW M4 x 12), then remove the two foot assemblies.
9. Remove the eight screws, then remove the paper feed chassis assembly.
(1) Shift the paper feed chassis assembly slightly to the DC motor side.
(2) Rotate the DC motor in the direction of arrow 2 with its side as a fulcrum.
n
Be careful not to damage the sensor cable by the edge of the chassis.
(3) Remove the paper feed chassis assembly while shifting it in the direction of arrow 3.
Foot assemblies
BVTT
Paper feed chassis
3x6
assembly
BVTT
DC motor 3x6
1
2
Bottom plate
Power block
assembly
PSW
BVTT
M4 x 12
3x6
Foot assemblies
PTTWH
M3 x 8
10. Attach the paper feed chassis assembly in the reverse order of steps 1 to 9.
3-20 UP-DF500
3-16. Paper Feed Roller Assembly
4. Remove the screw, then remove the paper feed roller assembly in the direction of the arrow.
BVTT
3x6 FR plate
BVTT
3x6
Paper feed roller assembly
Harness
CN6001
CN-2941 board
5. Attach the paper feed roller assembly in the reverse order of steps 1 to 4.
UP-DF500 3-21
3-17. Separation Roller Assembly 1. Remove the screw and servicing cover (USB) from the
unit to be repaired, then take out Memory Stick.
1. Remove the paper feed roller assembly. 2. Remove the screw and servicing cover (USB) from the
(Refer to Section 3-16.) alternate, then take out Memory Stick.
2. Remove the two screws, then remove the separation
roller assembly in the direction of the arrow. Memory Stick
Separation roller
assembly Paper feed
roller assembly
PTTWH
M3 x 8
Cover (USB)
BVTT
3x6 Unit to be repaired/alternate unit
3. Attach the separation roller assembly in the reverse 3. Turn on the power of the alternate unit. (Do not turn
order of steps 1 and 2. off the power before the procedure is completed.)
4. Enter the service mode (refer to Section 6-1.). Select
SYSTEM SETTINGS → MEMORY STICK →
3-18. Installing the Alternate Unit LOAD SETTING, then press [EXEC] key. The
reading process starts when [YES] is selected accord-
n ing to the indication on LCD.
When installing the alternate unit for the repair, it is 5. Although “PLEASE POWER OFF” is displayed after
possible to copy the user setting to the alternate unit using about 1 minute, do not turn off the power at that time.
Memory Stick. (Refer to Section 6-2-6.) Be sure to turn OFF the power after taking out
Memory Stick.
n 6. Check the IP address, and check that the setting value
The setting value of UP-DF500 is backed up in Memory is copied.
Stick for service every time the power is turned off using 7. Insert Memory Stick into the unit to be repaired and
the On-Standby switch on the front. Therefore, it is alternate unit, then attach the servicing cover (USB).
possible to copy the setting value even if the power of UP-
DF500 to be repaired cannot be turned on. As described above, the user setting such as network
setting, gamma curve, caption, etc. can be copied by using
the setting copy function of Memory Stick.
The details of items to be copied are represented with mark
O in the MS column of “Check list No.2” in Section 1-7.
3-22 UP-DF500
Section 4
Procedures after Replacement
m
After replacing the thermal head, perform the following adjustments.
. Adjusting the density (Section 4-1-1)
. Adjusting the head position (Section 4-1-2)
. Adjusting the printing position (Section 4-3)
. Resetting the head print count (Section 6-2-1)
Required equipment
. Personal computer (equipped with USB interface, compatible with Windows 2000 or Windows XP)
. USB cable
. FilmStation Support Software
n
To check the adjusting position of the adjusting cam, rotate
both cams by three clicks in the minus direction and print
“BLACK” chart of the test print.
Head assembly
4-2 UP-DF500
4-2. Procedures after Replacing the Non-uniformity correction data
Board Each thermal head has its own specific non-uniformity
correction data that is stored in the floppy disk supplied
When replacing the MA-155 board, DR-618 board, CT- with the UP-DF500. (After replacing the thermal head, use
248 board, density sensor board (SE-880 board and SE- the data of the new thermal head.) The non-uniformity
881 board) and DICOM BOARD, procedures such as correction data is backed up in the files named HEAD.csv
upgrading of firmware version and setting of internal data and OFFSET.csv in Memory Stick. After replacing the
are required. MA-155 board, rewrite the data into the EEPROM using
the FilmStation Support Software.
UP-DF500 4-3
4-2-2. DR-618 Board
The firmware data of the CPU (IC200) on the DR-618 board is stored in the MA-155 board. Therefore,
when replacing only the DR-618 board, you do not have to upgrade the firmware version. As described in
Section 4-2-1, when replacing the MA-155 board, upgrading of the DR-618 board firmware version is
required.
Preparation
Prepare a reference sheet and write down the largest value (hereafter referred to as reference density)
among the density values written in the reference sheet.
Reference density
4-4 UP-DF500
Procedures 6. Push the reference sheet against the plate on the right
1. Start the service mode. (Refer to Section 6-1.) side and set it to the SE-880 assembly.
2. Proceed to the CALIBRATION item, then select the
GAIN ADJ item.
3. Press the [EXEC] key. After “REMOVE REF Reference sheet
SHEET” is displayed, press the [EXEC] key again.
4. After approximately 10 seconds, “OFFSET ADJUST”
is displayed. Then, set the “REF=” value to the
reference density by pressing the [&] and [*] keys.
Press the [EXEC] key.
5. After “SET REF SHEET” is displayed, open the top
cover and inner cover.
7. Close the inner cover and top cover, then press the
[EXEC] key. After approximately 15 seconds,
“REMOVE REF SHEET” is displayed.
8. Open the top cover and inner cover, then remove the
reference sheet.
9. Close the inner cover and top cover, then press the
[EXEC] key.
10. After “GAIN-OFFSET ADJ<OK>” is displayed, press
the [EXEC] key.
n
When “SELF CHECK CH-1<NG>” is displayed,
check the SE-880 assembly, connection of connector,
etc. and perform adjustment from step 1 again.
UP-DF500 4-5
3. Density check by using reference sheet
Measure the density of the reference sheet to check if the density measurement can be performed
correctly.
Procedures
1. Start the service mode. (Refer to Section 6-1.)
2. Proceed to the CALIBRATION item, then select the SPOT MEASURE item.
3. Press the [*] key and measure the density.
4. Open the top cover and inner cover, then set the reference sheet. (Refer to “2. Adjusting the density
measuring point”.)
5. Close the inner cover and top cover.
6. Check the difference between the density value displayed on the LCD and the value indicated on the
reference sheet.
Spec: About within ± 0.05
7. Open the top cover and inner cover, then remove the reference sheet.
8. Close the inner cover and top cover.
4. Density measurement
Print the pattern for calibration and measure the density with respect to the printing data. The calibration
functions based on this measurement value.
Procedures
1. Start the service mode. (Refer to Section 6-1.)
2. Proceed to the CALIBRATION item, then select the FULL RANGE CAL item.
3. Press the [EXEC] key to print the pattern for calibration.
When the unit returns to READY state after printing, the density measurement is completed.
n
If “CALIBRATION INVALID” is displayed on the LCD, it indicates that the density measurement
was not correctly performed. Therefore, perform the density measurement again. When non-
uniformity such as white spot or vertical streak is observed on the printed sheet, clean the thermal
head and other rollers, and try to print again.
4-6 UP-DF500
4-2-5. DICOM BOARD
Before replacing the DICOM BOARD, write down the network address setting, mail setting and DICOM
setting referring to the setup manual of the UP-DF500.
UP-DF500 4-7
4-3. Printing Position Adjustment 5. Loosen the screw A to rotate the side registration
Procedures adjusting cam or fine adjust the clearance between the
side registration adjusting cam and registration plate to
After replacing the MD block, PH2 block and thermal head loosen the screw B and screw A. Repeat this procedure
and MA-155 board, adjust the printing position using the so that the difference between the left margin and right
PH2 side registration adjusting cam and adjusting menu (6- margin is within 0.5 mm.
2-10. Adjust). Place the UP-DF500 in the horizontal
direction for adjustment. Loosen the screws to adjust the clearance between the side
Select HOOK (factory setting) in FRAME TYPE. registration adjusting cam and PH2 side plate.
Side registration
adjusting cam
Screw B
Print side
4-8 UP-DF500
6. Check that the following items are within specifica- 4-4. Operation List during Replacement
tions. of Main Assembly Parts
Lead edge margin: 2.0 ± 0.5mm
Trail edge margin: 2.0 ± 1.0mm This section describes the operation during replacement of
Solid on the right side: 9.3 ± 1.0mm main assembly parts. Refer to the tables on the next pages
and later.
Solid on the right side
Symbols in each table are as follows:
Trail edge *1: An adjustment value is rewritten when Memory Stick
margin is loaded.
*2: Enter the adjustment values peculiar to each unit
manually.
UP-DF500 4-9
DR-618 board MA-155 board CT-248 board DICOM board
*1
Preparation Backup of Memory Stick to PC _ _ _
*2
Writing down of “Adjust” value _ _ _
(Section 4-2-1)
*1
Writing down of network setting _ _
value (Setup Manual)
Upgrading Upgrading of MA firmware (Section 6-3) _ O _ _
Upgrading of DR firmware (Section 6-3) _ O _ _
Upgrading of CT firmware (Section 6-3) _ _ O _
Upgrading of tag firmware (Section 6-3) _ _ O _
Upgrading of DICOM (Section 6-4) _ _ _ O
Adjustment of Adjustment of densitometer _ _ O _
densitometer measurement part (densitometer)
(Section 4-2-3, 2)
Confirmation of density using _ _ O _
reference sheet (Section 4-2-3, 3)
Density measurement _ _ O _
(Section 4-2-3, 4)
Change of Network setting value (Setup Manual) _ O *1 _ O
customer setting
Change and Initialization of EEPROM _ O _ _
adjustment of (Section 6-2-10)
data peculiar
Writing of non-uniformity correction data _ O _ _
to unit
(Supplied FD) (Section 6-5-2)
Head position adjustment _ _ _ _
(Section 4-1-2)
Density adjustment: V-Adj _ O *2 _ _
(Section 4-1-1)
Print position adjustment: Side _ O *2 _ _
registration (Section 4-3)
Print position adjustment: X, Y, and pitch _ O *2 _ _
(Section 4-3)
Change for Tag: Change in setting of A, B, C ... _ O _ _
special tag
Change of Loading of Memory Stick information _ O *1 _ _
customer setting (Section 6-2-6)
. Automatic densiy adjustment _ T*1 _ _
(AUTO CALIBRATION)
. Setting information _ T*1 _ _
(SYSTEM SETTINGS) all items
. Selection of Gamma (GAMMA SEL) _ T*1 _ _
*1
. Print image adjustment _ T _ _
(PRINT QUALITY) (Gamma data)
Tools used Reference sheet _ _ O _
FSSS version 6.0 or higher _ O O _
PC (Memory Stick slot + USB cable) _ O O _
PC (Ether-cross cable) _ _ _ O
Head correction data _ O _ _
Tag: A/B/C rewrite tool _ O _ _
(Packaged together with products and
MS-backed up)
4-10 UP-DF500
Switching PH1 PH2 PH3 SE-880/SE-881
regulator board
UP-DF500 4-11
Mechanical Load Load Load Service
deck chassis roller tray head
(including head)
4-12 UP-DF500
Section 5
Circuit Operation Description
This unit is mainly controlled by the boards below. 5-1-3. CPU, PLD, and Peripheral Circuits
. MA-155 board: System control and mechanical control
. DR-618 board: Motor driving and sensor recognition CPU
. CT-248 board: Density data acquisition and IC tag data CPU (IC1403) supplies a clock of 48 MHz, generated
acquisition using a clock oscillator (X1401), from the outside by SH3
. DICOM board: DICOM interface (HD6417709AF133) and uses an internal operation clock
for the setting of 48 MHz x 2 = 96 MHz. Flash ROM
This section describes the operation of these boards. (IC1702) of 32 M bits and work SDRAM (IC1701) of 64
M bits are connected to the outside as program memory.
CPU is started at the rising edge of a reset signal that is
5-1. MA-155 Board generated using a system reset circuit (IC2401) and passed
through system control PLD (IC2402). After each initial-
5-1-1. Outline ization is performed, CPU is put into the command wait
state. CPU operates according to the command input from
To transfer high-capacity image data at high speed, this a key switch or USB 2.0 interface (IC1801). The firmware
unit separates an image data bus from a CPU bus by a of CPU is stored in flash ROM (IC1702) and can be
DMA controller (IDMAC PLD, IC1004) for which PLD is updated from USB 1.1 interface (IC1003) for upgrading.
used and improves the data transfer rate. Each heat Refer to “6-3. Firmware Version Upgrade Procedure” for
correction is also performed in real time by the hardware the upgrading of firmware. CPU on the MA-155 board is
of PLD. The MA-155 board performs image data process- connected with CPU on the DR-618 and CT-248 boards
ing (read, spool, PQC (picture quality correction), and (calibration control CPU) using a serial communication
thermal head control) and controls the whole mechanism. line. CPU on the MA-155 board is also connected with
To take measures for radiation, this time, 48 MHz and 32 CPU on the CT-248 board (IC tag control CPU) and
MHz clocks are spectrum-diffused by CY25100ZXCF. DICOM board through UART IC using a serial communi-
cation line.
Communication protocols are as described below.
5-1-2. Configuration
Protocol for communication with DR-618 board
The configuration of the MA-155 board is as described . Sync system: Asynchronous
below. . Rate: 19,200 bps
. Data length: 8 bits
. CPU, PLD, and peripheral circuits (IC1003, IC1004, . Stop bit length: 1 bit
IC1301 to IC1303, IC1403, IC1701 to IC1703, IC2401, . Parity: Even
IC2402, and X1401) . Transmission order: LSB first
. USB 2.0 interface block (IC1801 and IC1004)
. SDRAM control block (IC1004, and IC1901 to IC1904) Protocol for communication with CT-248 board
. PQC (picture quality correction), thermal head control (calibration control CPU)
block, and +5 V driver (IC1004, IC2001, IC2003 to . Sync system: Asynchronous
IC2010, Q2001, D2001, R2001, R2002, R2081 to . Rate: 38,400 bps
R2088, and C2020) . Data length: 8 bits
. DC/stepping motor controller block, +5 V driver, and . Stop bit length: 1 bit
sensor A/D input block (IC1003, and IC2102 to IC2108) . Parity: Even
. Memory Stick and USB 1.1 interface block (IC1003) . Transmission order: LSB first
. Key switch, LED, and LCD interface block (C1003,
IC2403 to IC2405, and Q2401)
. UART block (IC2603 and IC2604)
UP-DF500 5-1
Protocol for communication with CT-248 board 5-1-5. SDRAM Control Block
(IC tag control CPU)
. Synch system: Asynchronous SDRAM of an SDRAM control block (IC1901 to IC1904)
. Rate: 38,400 bps is used to store image data. IDMAC PLD (IC1004) is used
. Data length: 8 bits for the DMA data write from a USB 2.0 interface
. Stop bit length: 1 bit (IC1801), the DMA data read into the PQC (picture quality
. Parity: Even correction) block in IDMAC PLD, the DMA write of
. Transmission order: LSB first fixed-value data, and the data access from CPU.
5-2 UP-DF500
5-1-7. DC/Stepping Motor Controller Block, 5-1-9. Key Switch, LED, and LCD Interface
+5 V Driver and Sensor A/D Input Block
Block
[MENU], [EXEC], [(], [)], [*], and [&] keys perform
The output signal of a DC/stepping motor controller block key scan through combined use of KEY_OUT[0-1] and
of CXD9165AGG-P (IC1003) is output from an open KEY_IN[0-3]. (The ON/OFF operation of each key switch
collector. Therefore, each output signal is pulled up using does not correspond to signal lines at a ratio of 1 to 1
a resistor of 1 kZ. These output pins are fixed to a “low” because of the key scan that constitutes a matrix by
level when the power is turned on. However, a “high” KEY_OUT[0-1] and KEY_IN[0-3].) Each key switch is
level signal is designed to be output using an inverter connected to the chattering function-equipped input port of
(IC2102 to IC2105) because a current flows through a CXD9165AGG-P (IC1003). The chattering function is
plunger. thus realized by hardware. Since LCD is a 5 V interface, a
A general motor driver is a 5 V input, so a signal level is signal level is converted using a 3 V_to_5 V bidirectional
converted using a 5 V TTL input buffer (IC2106 to level converter (IC2403) and 5 V TTL input buffer
IC2108). The AD input range of CXD9165AGG-P is 0 to (IC2404). The control signal of LCD is generated using
2.5 V. A sensor AD input block is thus pulled up to a the general-purpose I/O port output signal of
power supply of +2.5 V. The pull-up resistance of the CXD9165AGG-P by software.
sensor A/D input block is standardized to 47 kZ for except
FG input. An FG input signal was not in time in response
time when it is pulled up in 47 kZ. Therefore, only the FG 5-1-10. UART Block
input signal is pulled up in 10 kZ. An AD conversion
output signal is automatically binary-processed in A two-channel UART circuit (IC2604) is added because a
CXD9165AGG-P. It can be used for the dispersion in a serial port is insufficient in only CPU (IC1403). The UART
sensor by changing the setting value of a threshold level of circuit is connected to a CPU bus. In one of the two chan-
“L → H” and “H → L”. nels, it communicates with IC tag control CPU on the CT-
248 board. IC tag control CPU reads the IC tag information,
installed in a film protection sheet, from an antenna board.
5-1-8. Memory Stick and USB 1.1 Interface An IC tag is used to manage the remaining quantity of a film
Block (Service Interface) and discriminate the type of a film. Communication with an
IC tag is not done continuously, but it is done only in a
CXD9165AGG-P (IC1003) incorporates Memory Stick specific case. The other channel of the UART circuit is used
and USB 1.1 interface control functions. It performs to set the IP address of a DICOM board. To communicate
control operation using these functions. with the DICOM board through RS-232C, a signal level is
converted using an RS-232C driver (IC2603).
UP-DF500 5-3
5-1-11. Sensor and Switch Control
The control lines of sensors and switches that the MA-155 board controls are described in the sensor and
switch control table shown below. HEAD_CAM_HOME_SENS, HEAD_CAM_POSI_SENS,
CAP_CAM_HOME_SENS, and CAP_CAM_POSI_SENS signal lines are paired with a motor that the DR-
618 board handles. Refer to the circuit operation description of the DR-618 board (in Section 5-2) for the
motor operation and the sensors not described in the table below.
HEAD_CAM_HOME_SENS Set “low” when the thermal head CN1008 Pin 8 SE-679 board Analog input of 0 to 2.5 V
is in the home position.
Set “high” when the thermal
head is not in the home position.
HEAD_CAM_POSI_SENS Set “low” every time the thermal head is CN1008 Pin 7 SE-679 board Analog input of 0 to 2.5 V
moved to the prescribed position.
Set “high” for except described above.
CAP_CAM_HOME_SENS Set “low” when the capstan is in the CN1008 Pin 6 SE-680 board Analog input of 0 to 2.5 V
home position. Set “high” when it is
not in the home position.
CAP_CAM_POSI_SENS Set “low” every time the capstan is CN1008 Pin 5 SE-680 board Analog input of 0 to 2.5 V
moved to the prescribed position.
Set “high” for except described above.
PRINT_ST_POSI_SENS Set “high” when a film reaches the print CN1008 Pin 4 SE-681 board Analog input of 0 to 2.5 V
start position. Usually, set “low”.
END_TURN_PATH_SENS Set “high” when a film reaches the exit CN1008 Pin 14 SE-894 board Analog input of 0 to 2.5 V
of PH1. Usually, set “low”.
PICK_END_PATH_SENS_0 Set “high” when the film reaches the CN1008 Pin 15 SE-888 board Analog input of 0 to 2.5 V
entrance of PH1. Usually, set “low”.
FEED_END_PATH_SENS Set “high” when a film reaches the CN1008 Pin 12 SE-681 board Analog input of 0 to 2.5 V
entrance of MD. Usually, set “low”.
JAMMING_PATH_SENS Set “high” when a film reaches the exit CN1008 Pin 3 SE-694 board Analog input of 0 to 2.5 V
of MD. Usually, set “low”.
DENSITY_PATH_SENS Set “high” when a film reaches just CN1008 Pin 13 SE-891 board Analog input of 0 to 2.5 V
before a densitometer.
Usually, set “low”.
EJECT_PATH_SENS Set “high” when a film reaches the exit CN1008 Pin 11 SE-892 board Analog input of 0 to 2.5 V
of PH3. Usually, set “low”.
PICK_POSI_SENS_0 Set “high” when the lift plate rises to the CN1008 Pin 19 SE-899 board Analog input of 0 to 2.5 V
paper feed position.
Set “low” for except described above.
LIFT_UP_FG_SENS_0 The distance between the “FG” home CN1007 Pin 6 SE-878 board Analog input of 0 to 2.5 V
position and paper feed position is
counted for detecting the very little
movement quantity of the lift plate.
DRIVE_PATH_SENS Set “high” when a film reaches the CN1007 Pin 15 SE-874 board Digital input of 3.3 V
intermediate carrier roller in the center
of PH2. Usually, set “low”.
5-4 UP-DF500
Signal name Description Connector Pin No. Connected to Remarks
FLAP_POSI0_SENS Paper eject flap state is indicated by CN1008 Pin 21 SE-898 board Analog input of 0 to 2.5 V
FLAP_POSI1_SENS the combined use of two sensors. CN1008 Pin 20 SE-898 board Analog input of 0 to 2.5 V
Indicates the flap state.
POSI0 POSI1
L L Prohibits the paper eject in this state.
H L Prohibits the paper eject in this state.
L H Select the eject port for 14 x 17.
H H Prohibits the paper eject in this state.
OUTSIDE_TH A detection voltage is low when the CN1014 Pin 2 KEY-59 board Analog input of 0 to 3.3 V
outside air temperature is high.
It is high when the outside air
temperature is low.
INSIDE_TH A detection voltage is low when the CN1008 Pin 18 CN-2326 board Analog input of 0 to 3.3 V
temperature inside this unit is high.
It is high when the temperature is low.
PLATEN_TH A detection voltage is low when the CN1008 Pin 17 Platen Analog input of 0 to 3.3 V
platen temperature is high. It is high
when the platen temperature is low.
HEAD_TH A detection voltage is low when the CN1004 Pin 21 Thermal head Analog input of 0 to 3.3 V
thermal head temperature is high.
It is high when the temperature is low.
HUMIDITY_SENS A detection voltage is low when humidity CN1014 Pin 3 Humidity sensor Analog input of 0 to 3.3 V
is low. It is high when humidity is high.
TRAY_OUT_SW_0 A film tray is ejected when the tray eject CN1011 Pin 17 SW-1340 board Digital input of 3.3 V
switch (0) is pressed and when a “low”
level is detected. A “high” level is
detected when the switch is not pressed.
REMOTE_POWER The power is turned on with the power CN1014 Pin 12 SW-1341 board Open collection output of
connected to GND using a power switch digital transistor
or digital transistor. It is turned off with
the power opened to GND.
POWER_SW Set “low” when the power switch is CN1014 Pin 17 SW-1341 board Digital input of 3.3 V
pressed toward the inner part. Set
“high” when it is returned this side.
V_CONT The head power is turned off when the CN1007 Pin 12 Power supply Analog output of 0 to 3.3 V
head voltage control is 0 V. The head
voltage is 33 ± 4 V when the DA output
power is 1 to 3 V.
LCD_CONTRAST LCD is turned off when the LCD CN1013 Pin 22 LE-336 board Analog output of 0 to 3.3 V
contrast control is 0 V. The LCD display
becomes dark as an output voltage
becomes higher.
UP-DF500 5-5
5-2. DR-618 Board . Power supply to CT-248 board and relay of communica-
tion line
5-2-1. Outline . REMOTE signal
. V_CONT signal
The DR-618 board controls motors or sensors and inter-
locking power in cooperation with the MA-155 board. Mechanical control CPU (IC200)
The mechanical control CPU (IC200) functions as the sub-
CPU of IC1403 (on the MA-155 board), controls a platen
5-2-2. Configuration drive motor, PH1 carrier motor, PH3 carrier motor, offset
motor, head fan, room fan, sensor light source voltage
The DR-618 board consists of a drive circuit of each (SW5 V), platen FG sensor voltage (FG5 V), and motor
motor, a sensor detection circuit, and a sensor LED control voltage (SW24 V), and reads a sensor value. IC200 and
circuit. IC1403 are connected by serial communication and using
The configuration of the DR-618 board is as described six hot lines. IC1403 sends the operating instructions of a
below. motor or fan to IC200. IC200 returns a sensor read value
to IC1403.
. Mechanical control CPU (IC200)
. Head fan control Head fan control
. Room fan control The head fan is used to cool a head. It operates when the
. Pickup clutch control head temperature is more than 40 dC or during print. The
. Platen drive motor control (1-to-2 phase excitation) head fan operates when the signal at pin 82 of mechanical
. PH1 carrier motor control (Two-phase excitation) control CPU (IC200) controls a drive transistor (Q6).
. PH3 carrier motor control (1-to-2 phase excitation)
IC200, pin 82 State
. Offset motor control (Two-phase excitation)
. Lift-up motor control L ON
. Tray-out motor control H OFF
. Flap motor control
. Head-up/down motor control Room fan control
. Capstan-up/down motor control The room fan is used to cool MA-155, DR-618, and
. Drive motor control DICOM boards. It operates when the internal temperature
. Sensor light source voltage (SW5 V) control of this unit is more than 5 dC. The room fan operates when
. Platen FG sensor voltage (FG5 V) control the signal at pin 81 of mechanical control CPU (IC200)
. Motor voltage (SW24 V) control controls a drive transistor (Q7).
. Interlock control
IC200, pin 81 State
. No-film sensor 0 monitoring
. Full stack sensor 0 monitoring L ON
5-6 UP-DF500
Platen drive motor control (1-to-2 phase excitation) Offset motor control (Two-phase excitation)
The platen drive motor is used as a film drive motor during The offset motor is used as the drive motor of a film offset
print. The signal from the MA-155 board or the signal mechanism. Rotation and speed are controlled when the
from pins 22 to 25 of mechanical control CPU (IC200) is signals at pins 8 to 11 of mechanical control CPU (IC200)
selected by IC103. Selection by IC103 is determined using control a stepping motor drive circuit (IC104).
the signal from pin 29 of IC200. Rotation and speed are The signal at pin 87 of IC200 controls the voltages at the
controlled by controlling a stepping motor drive circuit motor current setting terminals (pins 3 and 14) of IC104.
(IC100) using the selected signal.
IC200 State
The signal at pin 44 of IC200 controls the voltages at the
motor current setting terminals (pins 3 and 14) of IC100. Pin 8 INA H H L L
Pin 9 INB L H H L
IC100 State
Pin 10 nINA L L H H
Pin 6 INA H H H L L L L L
Pin 11 nINB H L L H
Pin 17 INB L L H H H L L L
Pin 5 nINA L L L L H H H L Lift-up motor control
Pin 16 nINB H L L L L L H H The lift-up motor drives the lift-up plate of a feed tray. It
operates when a DC motor drive circuit (IC403) is con-
PH1 carrier motor control (Two-phase excitation) trolled by the signal from the MA-155 board. The lift-up
The PH1 carrier motor is used as a film carrier motor motor controls PWM (Pulse-Width Modulation).
during paper feed. Rotation and speed are controlled when
IC400, IC400, Operation
the signals at pins 96 to 99 of mechanical control CPU pin 2 pin 4
(IC200) control a stepping motor drive circuit (IC101).
UP H(PWM) L Raises a lift-up plate.
The signal at pin 44 of IC200 controls the voltages at the
DOWN L H(PWM) Lowers a lift-up plate.
motor current setting terminals (pins 3 and 14) of IC101.
OFF L L Non-operation
IC200 State
Pin 96 INA H H L L n
Pin 97 INB L H H L A lift-up home sensor recognizes when a lift goes down
Pin 98 nINA L L H H (DOWN). A no-film sensor recognizes when a lift goes up
(UP).
Pin 99 nINB H L L H
UP-DF500 5-7
Head-up/down motor control Drive motor control
The head-up/down motor drives a head-up/down cam. It The drive motor intermediately carries a film and moves a
operates when a DC motor drive circuit (IC408) is con- drive roller. It operates when a DC motor drive circuit
trolled by the signal from the MA-155 board. (IC404) is controlled by the signal from the MA-155
board.
IC401, IC401, Operation
pin 10 pin 12 IC400, IC400, Operation
UP H L Raises a head. pin 6 pin 8
5-8 UP-DF500
Motor voltage (SW24 V) control Full stack sensor 0 monitoring
This circuit operates when the signal at pin 88 of mechani- This sensor detects the film stack quantity in a feed tray. It
cal control CPU (IC200) controls FET (Q16). IC200 turns reads the quantity by the A/D block of mechanical control
on Q16 according to the command from IC1403 on the CPU (IC200).
MA-155 board. Q16 must be turned on when a motor and
IC200, pin 49 State
clutch operate. Even when Q16 is off, a voltage of 24 V
usually exists in SW24 V because a current flows through H Full stack
positive characteristic thermistor THP11. However, when L Others
an abnormal current flows because of the short-circuited
circuit, THP11 performs self-heating, the temperature Tray-in sensor 0 monitoring
rises, and the resistance value increases. Therefore, a This sensor detects that a feed tray has been mounted. It
voltage of SW24 V decreases. SW24 V is voltage-divided reads the completion of mounting by the A/D block of
using R63 and R64 and input to the A/D block at pin 51 of mechanical control CPU (IC200).
IC200. When a voltage of SW24 V is less than 18 V,
IC200, pin 45 State
IC200 ignores the command even if it receives a command
for turning on Q18 from IC1403 on the MA-155 board. H Mounting completion of feed tray
L Others
IC200, pin 88 FET (Q16)
flows through the coil of a relay (RY1) when one of the L Others
covers is opened with the switches of each cover connected
in series. This is a function that prevents the trouble Tray-out sensor 0 monitoring
occurring when a motor malfunctions with the cover This sensor detects that a feed tray (upper) has been
opened. However, a room fan is designed so that it cannot ejected. It reads the completion of eject operation by the
be touched directly. The room fan thus operates even with A/D block of mechanical control CPU (IC200).
the cover opened.
IC200, pin 50 State
H Horizontal
L Vertical
UP-DF500 5-9
Eject turn path sensor monitoring Lift-up motor FG sensor 0 monitoring
This sensor detects the existence of a film before (near) an This sensor finely adjusts the lift plate position of a feed
eject turn. It reads the existence of a film by the general- tray. A signal is sent to the MA-155 board through
purpose port of mechanical control CPU (IC200). CN700. (Refer to Section 5-1.)
5-10 UP-DF500
5-3. CT-248 Board Peripheral circuit
The peripheral circuit of CPU consists of SRAM (IC5) and
5-3-1. Outline multiple ICs controlled using an I2C bus. SRAM functions
as each arithmetic buffer during density measurement. IC
To ensure a stable print density, this unit has a calibration that is controlled by an I2C bus is as follows:
function that measures the transmitted density of a print
result and feeds the result back to the print energy. The . IC3EEPROM
CT-248 board is used to measure the density. . Temperature detection sensor IC4
The CT-248 board also controls the read/write operation of . D/A converter IC11 for light-emitting amount control
an IC tag. . Digital potentiometer IC12 for controlling the gain and
offset of photosensing voltage
UP-DF500 5-11
Three-channel A/D input block using 5-4. DICOM BOARD
amplification value
The voltage value for which each adjustment was per- 5-4-1. Interface
formed is input to the 10-bit A/D converter of CPU. When
the voltage value is directly detected, however, high- The DICOM BOARD is provided with the interface
precision density cannot be detected because an input connectors below.
voltage is very little in a high-density film. Therefore, this
block is divided into three channels. These channels are . Power (2-mm pitch and 4-pin connector: J19)
amplified in a different way, and the obtained value is 5 VDC (Supplied through the DR-618 board.)
input to CPU. Each channel is amplified to 1, 10, and 100 . PS/2 keyboard (Mini DIN 6-pin)
times using operational amplifiers (IC8 (1/5) and IC8 (4/ This is a terminal for debugging. Do not use this
5)). terminal.
(Example) . Printer (USB A)
. CPU detects an A/D input value of 2.0 V amplified to 1 This is used for connection to a printer engine.
time when the film density is low and when an input A connector and signal are the same as for USB because
value is 2.0V. parts for USB are used in common. However, this is
. CPU detects an A/D input value of 1.00 V amplified to used exclusively for a printer engine.
100 times when the film density is high and when an . Network (RJ-45)
input value is 0.01 V. This is used for connection to a DICOM network. This
As described above, high-precision density can be detected network is compatible with 10/100Base-T.
by detecting the A/D values in different channels accord- . USB memory (USB A)
ing to the density of a film. This is connected to a service-dedicated connector for
virus batch.
IC tag control . Other connectors
Communication with the IC tag controllers on the AN-31 These connectors are not used for maintenance service.
board is done to control the data read and write into an IC (Used for manufacturing.)
tag.
CPU (IC5005) starts the boot mode by setting boot opera-
tion “low” and reset operation “high”, “low”, and then 5-4-2. Functions
“high”. This enables the upgrading of firmware by FSSS.
Refer to “6-3. Firmware Version Upgrade Procedure” for The functions of a DICOM BOARD are as described
the upgrading of firmware. below.
5-12 UP-DF500
Section 6
Service Mode
The two ways to activate the service mode are described below.
. Turn on the power while simultaneously pressing the [&] and [*] keys.
. Press each key in the order of [*], [(], [&], [*], [)], and [&] in the READY state of the normal
mode. (Press each key sequentially so that you draw an S character.)
n
Activate the service mode after the mechanical initialization is completed.
FILM STATION :S
READY state of service mode
READY [120]
“:S” is displayed in the upper-right position at the top of the LCD when the service mode is activated.
To exit the service mode, press the [EXEC] key continuously on the READY screen of the service mode
three times. The service mode is then shifted to the normal mode without turning off the power.
FILM STATION
READY state of normal mode
READY [120]
UP-DF500 6-1
6-2. Menu Configuration of Service Mode
n
[→], [←], [↑], and [↓] described in the flowchart of this section indicate the arrow keys ( [*], [&], [(],
[)]) on the front panel.
FILM STATION :S
READY state of service mode
READY [120]
[↑] [MENU]
Section INFORMATION IP address display, head print counter and
6-2-1 [>] version display
[↑] [↓]
Section PRINT QUALITY
6-2-2 Sharpness adjustment
[>] 5% and 95% density adjustment
[↑] [↓]
Section CALIBRATION Densitometer
6-2-3 [>]
[↑] [↓]
Section
GAMMA SEL Gamma table selection
6-2-4
[>]
[↑] [↓]
Section
PRINT OPERATION Reprint operation and
6-2-5
[>] setting of reprinted sheet count
[↑] [↓]
Section
SYSTEM SETTING Various settings
6-2-6
[>]
[↑] [↓]
Section
TEST PRINT
6-2-7 Test print activation using internal pattern
[>]
[↑] [↓]
Section
MANUAL MECHA Manual operation of each motor and clutch
6-2-8
[>] Sensor level check
[↑] [↓]
Section
ERROR INFO Error history display and
6-2-9
[>] error history clear
[↑] [↓]
Section
ADJUST Head voltage adjustment, print position adjustment, and
6-2-10
[>] mechanical operation adjustment
[↑] [↓]
Section
SELF CHECK
6-2-11 Self-check activation and result confirmation
[>]
[↑] [↓]
Section
MEDIA (TAG) MENU
6-2-12 Media information confirmation
[>]
[↓]
6-2 UP-DF500
6-2-1. Information
This menu is used to confirm the number of printed sheets and the version of software.
INFORMATION
[>]
[→]
[↑]
Displays the IP address.
IP ADDRESS
***.***.***.***
n
An IP address is only displayed here. It can be changed in
“SYSTEM SETTINGS” → “NETWORK SETTING”.
[↑] [↓]
[↑] [↓]
TOTAL HEAD PRINT Displays the print sheet counter of a thermal head.
*** Press the [&] and [*] keys simultaneously during thermal head replacement.
(counter reset)
[↑] [↓]
MA VER Displays the version of the firmware installed on the MA-155 board.
V*.** ****.**.**
[↑] [↓]
DR VER
V*.** ****.**.** Displays the version of the firmware installed on the DR-618 board.
[↑] [↓]
CT VER
Displays the version of the firmware installed on the CT-248 board.
V*.**
[↑] [↓]
IC TAG VER
Displays the version of the IC TAG1 on the CT-248 board.
V*.**
[↑] [↓]
DICOM VER
**.** Displays the version of DICOM Board
[↑] [↓]
IDMAC VER
Displays the version of IC1004 (PLD, “IDMAC”) on the MA-155 board.
V**.* **.**.**
[↑] [↓]
HEAD AVERAGE
***** Displays the average resistance value of the installed print head.
[↑] [↓]
HEAD NAME
************* Displays the serial number of the installed print head.
[↓]
UP-DF500 6-3
6-2-2. Print Quality
[↑] [↓]
This is the result of patterns (01 to 49) printed in
SELECT POINT 95% “PATTERN PRINT”. Using a [&] or [*] key, select the
[25] number in which the relation between 100% and 95% in
density is good. (Initial value: 25)
[↑] [↓]
This is the result of patterns (51 to 99) printed in
SELECT POINT 5% “PATTERN PRINT”. Using a [&] or [*] key, select the
[75] number in which the relation between 0% and 5% in
density is good. (Initial value: 75)
[↑] [↓]
Determine the setting using an [EXEC] key.
SAVE GAMMA The setting is not changed when you select a [MENU]
[EXEC] key without determining the setting.
6-4 UP-DF500
6-2-3. Calibration
This menu is used to execute and confirm calibration, calibrate a density sensor, and confirm the density.
CALIBRATION
[>]
[→]
[↑]
FULL RANGE CAL
Execute calibration using an [EXEC] key.
[EXEC]
[↑] [↓]
AUTO CALIBRATION Calibration is automatically executed when a new film is mounted during
[on/OFF] setting to ON. (Initial value: OFF)
[↑] [↓]
CAL RESET Clear the correction value to the specified size as non-correction using an
[EXEC] [EXEC] key.
[↑] [↓]
[↑] [↓] DENSITY The measurement and display of density are repeated
*.** until you press the [MENU] key.
GAIN ADJ Execute calibration of a density sensor.
[EXEC]
[↑] [↓]
CAL PRINT CHECK Select a tray using a [&] or [*] key, print a pattern using an [EXEC] key, and confirm calibration.
[EXEC]
[↑] [↓]
CAL UNDO Discard the correction value of the lastly executed calibration and return it to the value obtained
[EXEC] before calibration is executed.
[↓]
UP-DF500 6-5
1. Calibration/Gain Adj
This is a menu used for calibrating a calibration density sensor.
GAIN ADJ
[EXEC]
[EXEC]
REMOVE REF CH-0 Confirm that a reference sheet is not mounted and press the [EXEC] key.
[EXEC]
[EXEC]
OFFSET ADJUST Enter the density value described in a reference sheet using a [&] or [*] key and press the [EXEC] key.
REF=*.** [EXEC]
[EXEC]
SET REF SHEET Mount a reference sheet and press the [EXEC] key.
OK? [EXEC]
[EXEC]
REMOVE REF SHEET Remove the reference sheet and press the [EXEC] key.
OK? [EXEC]
[EXEC]
CAL CHECK Please wait a moment.
PLEASE WAIT
[EXEC]
6-6 UP-DF500
6-2-4. Gamma Sel
This menu is used to perform a reprint and set the number of reprinted sheets.
PRINT OPERATION
[>]
[→]
[↑]
Reprints the lastly printed image.
REPRINT
(Handle with care when reprinting a medical image.)
[EXEC]
[↑] [↓]
PRINT QTY
Sets the number of printed sheets output in “REPRINT”.
1 to 125 [***]
[↓]
UP-DF500 6-7
6-2-6. System Settings
SYSTEM SETTINGS
[>]
Move the cursor using [&] and [*] keys and increase and decrease the numeric value using [(] and [)] keys.
[↓] The change is determined when you press the [EXEC] key in [SAVE SETTINGS].
[→]
NETWORK SETTINGS
To page 6-10
[>]
[↑] [↓]
MIRROR Select the designation of mirror (mirror image reversal) print. (Initial value: OFF)
[on/OFF] Select the display of upper-case letters using [&] and [*] keys.
[↑] [↓]
L/R MARK Select the insertion of an L/R mark print screen. (Initial value: OFF)
[on/OFF] Select the display of upper-case letters using [&] and [*] keys.
[↑] [↓]
6-8 UP-DF500
From page 6-8
DEFAULT SETTING
[EXEC]
[↑] [↓]
Initial value: ON
HEAD OFFSET ADJ
[ON/off]
[↑] [↓]
[→] Read the setting from Memory Stick.
MEMORY STICK LOAD SETTING
[>] [ON/off]
[↑] [↓]
Initial value: ON
EDGE MODE
[ON/off]
[↑] [↓]
Initial value: OFF
LINEAR 20
[on/OFF]
[↑] [↓]
Initial value: 320
MAX DENSITY
[320]
[↑] [↓]
Set whether to generate a buzzer when SET FILM and REMOVE PRINTS are reached.
FILM EMPTY BUZZ.
(Initial value: OFF)
[on/OFF]
[↑] [↓]
Set whether to put this unit on its left side or right side.
VERTICAL SETTING (Initial value: R)
[L/r] SIDE UP
[↑] [↓]
Set whether to use an eject tray. (Initial value: ON)
OUTPUT TRAY ON: Not printed when an eject tray is not mounted.
[ON/off] OFF: Printed even when an eject tray is not mounted.
UP-DF500 6-9
Select preset number
and press [EXEC] key
to accept it.
[→] [→] [→]
LOAD PRESET PRESET 1 IP ADDRESS
From page 6-8
[>] [EXEC]
[←] ***.***.***.***
[↑] [↓]
[→] [→] [→]
CHANGE SETTING IP ADDRESS SUBNETMASK
Go to A
[>] ***.***.***.*** ***.***.***.***
[←] [←]
[↑] [↓]
[→] [→] [→]
EDIT PRESET PRESET 1 PRESET NAME
Go to B
[>] [>] PRESET 1
[←] [←]
Select preset number.
Change AE title.
[→] [→] [→]
DEFAULT GATEWAY AE TITLE SAVE SETTINGS
A
*.*.*.* SONY [EXEC]
[←] [←] [←]
[→] [→]
AE TITLE SAVE SETTINGS
C
[←] SONY [←] [EXEC]
6-10 UP-DF500
6-2-7. Test Print
TEST PRINT
[>] Start the test print of an internal pattern.
[→]
[↑]
STEP
STEP pattern print
[EXEC]
[↑] [↓]
[↑] [↓]
LIGHT GRAY
75% gray print
[EXEC]
[↑] [↓]
MEDIUM GRAY
50% gray print
[EXEC]
[↑] [↓]
DARK GRAY
[EXEC] 25% gray print
[↑] [↓]
[↑] [↓]
BLACK
Black print
[EXEC]
[↑] [↓]
Print various settings or version numbers.
DUMP LIST
[EXEC]
UP-DF500 6-11
6-2-8. Manual Mecha
This menu is used to directly operate and confirm motors and sensors and verify the operation.
MANUAL MECHA
[>]
[→]
[↑]
Using an [EXEC] key, make print without applying any current to a thermal head.
MOVING TEST
[EXEC]
[↑] [↓]
MOTOR TEST Select a motor and clutch using [(] and [)] keys and forcibly operate the motor and
[>] clutch selected using [&], [*], and [EXEC] keys.
(Refer to the table below.)
[→]
[↑] [↓]
Display the state of the sensor selected using [(] and [)] keys.
SENSOR MONITOR (Refer to the table below.)
[>]
[→]
n
L:[←] R: [→] E: [EXEC]
For more details of the sensor, refer to Section 7-1-2.
PH1 LIFTUP MOTOR UP DOWN Initialization
PH1 MAIN MOTOR ON _ OFF
PH1 PICK CLUTCH ON OFF _
OFFSET MOTOR HOME PRESS Size change
PH2 DRIVE MOTOR DOWN UP Carrying
MD HEAD MOTOR Print 1 Print 2 UP
MD CAPS MOTOR POS1 POS3 HOME
MD MAIN MOTOR High speed Low speed Stop
PH3 MAIN MOTOR High speed Low speed Stop
PH3 FLAP MOTOR 14x17 11x14 8x12/10x12
PH1 TRAY MOTOR IN OUT _
BUZZER ON OFF _
HEAD FAN ON OFF _
ROOM FAN ON OFF _
6-12 UP-DF500
6-2-9. Error Info
This menu is used to store the previous jamming information and display the history.
ERROR INFO
[>]
[→]
[↑]
ERR-0: NO. NNNNNN
QQ-QQ S=HHHHHHHH Can confirm the previous ten unit information items
using [&], [*] keys when abnormality occurs.
[↑] [↓]
ERROR RESET
Clears all of the previous ten error histories.
[EXEC]
[↓]
UP-DF500 6-13
6-2-10. Adjust
This menu is used for various adjustments (refer to the description below).
ADJUST Press the [*] key to enter the fine-adjustment mode of a head print-time voltage, a print start
[>] position, and mechanical drive timing.
[→]
[↑]
Perform after replacement of a thermal head. A dedicated internal pattern begins to be printed
V-ADJ PRINT when you press the [EXEC] key. The head voltage is automatically determined, and the result is
*****Z [EXEC] displayed in “VOLTAGE ADJ”.
[↑] [↓]
VOLTAGE ADJ n
HV=**.*V+DA[+NN] Usually, do not change this.
[↑] [↓]
Specify a pitch.
PITCH ADJ
[***]
[↑] [↓]
X POS ADJ
[***]
[↑] [↓]
Y POS ADJ
[***]
[↑] [↓]
[↑] [↓]
LIFT UP POWER n
ON DUTY = [ 85]% Usually, do not change this.
[↑] [↓]
[↑] [↓]
LCD CONTRAST
[EXEC]
6-14 UP-DF500
6-2-11. Self Check
SELF CHECK
[>] Close all covers before execution. (*1)
[→]
[↑]
Press the [EXEC] key to activate a self-check function.
SYSTEM CHECK n
[EXEC] Put a film in the tray and execute it with the tray set in this unit. (*2)
[↓] [EXEC]
OPEPANEL CHECK Check the LCD, LED and buzzer on the front panel of this unit after LCD blinks.
PUSH [****] SW Press the relevant switch according to the display.
**********
PLEASE WAIT Check of sensors and motors (*3)
SDRAM/* CHECK
Read/write check of image memory SDRAM
PLEASE WAIT
DICOM CHECK
PLEASE WAIT Status check of DICOM BOARD
CAL CHECK
Self check of densitometer
PLEASE WAIT
If the result is NG, confirm the state of the relevant sensor, motor, and unit in
SELF CHECK “MANUAL MECHA MENU” or take measures referring to the troubleshooting
<OK> PUSH[EXEC] (Section 7). After that, execute “SELF CHECK” again. (*3)
[↑]
CAL CHECK
Press the [EXEC] key to activate the self-check function of a densitometer.
[EXEC]
[↓] [EXEC]
CAL CHECK
During self check.
PLEASE WAIT
CAL CHECK CH-0&1 If the result is NG, check the SE-708 assembly and connector connection
<OK> PUSH[EXEC] and execute “CAL CHECK” again.
(*1): When even one of the covers is opened before execution, self-diagnosis cannot be performed because power is not
supplied to the motor system by interlocking.
(*2): Diagnosis can be performed with the tray not put in this unit. However, the diagnosis of the block related to the tray
operation is omitted in this case. Be sure to put a film in the tray and execute it with the tray set in this unit.
(*3): Refer to the error message for the location of the sensor and motor displayed on the LCD. (Refer to Section 7-1.)
Refer to “Section 7 Troubleshooting” for the location diagnosed as “NG”.
UP-DF500 6-15
6-2-12. Media (Tag) Menu
This menu can be used to confirm the film information stored in IC_TAG.
MEDIA INFORMATION
[>]
[→]
[↑]
MODEL NAME
**********
[↑] [↓]
VERSION
**********
[↑] [↓]
MAX PRINTS
******
[↑] [↓]
FILM DATE
****.**.**
[↑] [↓]
[↑] [↓]
[↑] [↓]
OEM
****
[↑] [↓]
OEM INFOMATION
******
[↑] [↓]
FILM MAKER
******
6-16 UP-DF500
6-3. Firmware Version Upgrade Procedures
This Section describes the upgrade procedures for the MA-155 board, DR-618 board and CT-248 board.
UP-DF500 6-17
6-4. DICOM Version Upgrade Procedures
This Section describes the DICOM BOARD software version upgrade procedures.
The DICOM BOARD software version can be checked on the front panel of the UP-DF500.
6-18 UP-DF500
6-5. FilmStation Support Software Firmware Version Upgrade Procedures
1. Press the Firmware tab.
This Section describes the operating procedure for the 2. Press the [Ref.] button and select the upgrade file.
FilmStation Support Software. Press the [Transfer] button.
The firmware version upgrade starts.
n
6-5-1. Installing the FilmStation Support During upgrade, be careful not to turn off the power
Software before the message of step 4 is displayed.
3. When “<OK>PUSH [EXEC]” is displayed on the
1. Copy the FilmStation Support Software folder to any LCD, press the [EXEC] key.
folder of the PC. 4. When “PLEASE POWER OFF” is displayed on the
2. Take out the film tray from this unit. LCD, turn off the power of this unit.
3. Remove the screw on the right side (left side of tray For upgrading other boards after this, turn on the
slot) of the power button, then open the cover (USB). power of this unit again and repeat the procedures
4. Connect the UP-DF500 with the PC using the USB from step 2.
cable.
5. Turn on the power of this unit and PC. Non-uniformity Correction Data Transfer
If the installation of driver is requested during power 1. Press the “HeadProfile” tab.
on, install the FilmStation Support Software in the 2. Transfer the data.
following procedures. Be careful not to overwrite the data by transferring the
. If you are asked to select either “Installing the data in the wrong direction. Transfer the data referring
software automatically” or “Installing the software to the following.
from the list or specific place”, select the latter one. m
. If you are asked to select either “Searching the . When transferring the data to this unit, use the left
optimum driver in the next place” or “Selecting the side of the screen.
driver to install without searching”, select the latter . When transferring the data from this unit, use the
one. right side of the screen.
Select the FilmStation as driver. If the PC does not . Transfer the data having the same file name as the
have FilmStation, select updrv. inf under the folder head serial using “Head Profile”.
of step 1 in “Using disk”. . Transfer the data having the file name of SxxxBB
using “Head Coefficient”.
3. Press the [Ref.] button and select the file to be
6-5-2. Operating Procedures for FilmStation transferred.
Support Software 4. Press the [Transfer] button (the icon displayed in the
lower portion of the screen).
Preparation Transfer of the non-uniformity correction data starts.
1. Take out the film tray from this unit.
2. Remove the screw on the right side (left side of tray FSSS (FilmStation Service Software)
slot) of the power button, then open the front cover L.
3. Connect this unit with the PC using the USB cable. FSSS is used to fine adjust the gamma of this unit.
4. Turn on the power of this unit and PC. FSSS has the following functions.
n
If the installation of driver is requested, install it . Gamma data file is a data file that controls all of the
referring to Section 6-5-1. twenty gamma data files.
5. Start the FilmStation Support Software. . Gamma curve is one of the twenty gamma data files. It
6. Select UP-DF500 (2) and press the [OK] button. consists of the name of eight alphabetic characters,
gamma fine adjustment value, 5% setting value, 95%
setting value and sharpness setting value.
UP-DF500 6-19
The functions that can be used when each tab of FSSS is 6-6. DICOM Anti-Virus Patch Procedure
opened are as follows.
1. Gamma The DICOM BOARD uses Windows XP Embedded as
. Fine adjusts the gamma curve. OS. Therefore, virus patch processing is updated in the
. Fine adjustment is performed using SONY1 or D value way different from the general virus-compatible updating
as reference. of PC.
. Auxiliary line of DICOM setting Dmax=300/280 is
displayed. Preparation
. Density area where no adjustment is required is locked
to improve the adjustment efficiency. . Make USB memory recognize to this unit before actual
. Performs setting of the gamma curve name, 5%, 95% updating.
and sharpness. . Write patch information into the USB memory using PC.
. Imports the image data of the last print of this unit or the . Install the USB memory in this unit for updating.
image data of PC so that the data value (8 bits) of image
can be checked. Required equipment
. Loads and saves the gamma data file for PC.
. Gets and sends the gamma data file for this unit. . Security update patch file for UP-DF500 DICOM
. Selects the gamma curve of UP-DF500 and reprints the BOARD (.zip format)
image of the last print. n
. Specifies the density value of SMPTE to create the Perform the update on the assumption that the updating
gamma curve. up to R15 (patch state of DICOM BOARD is unclear)
. Examines the correlation between the internal densitom- has been completed.
eter of this unit and the densitometer used. . Personal computer
2. HeadProfile (that is provided with an USB interface and in which
. Transfers Head Profile Data/Head Coefficient Data from Windows 2000/XP operates)
PC to this unit. . USB memory
. Backs up Head Profile Data/Head Coefficient Data to (USB memory recommended: Model number USM256,
PC. USM512, USM1G and RUF-C256ML manufactured by
3. Firmware BUFFALO)
. Transfers the firmware update file from PC to this unit.
4. Text Image
. Performs editing/setting of the caption characters and
image.
Logo (image) can be set as well as characters.
5. XferImage
. Imports the image data of the last print of this unit to PC.
Only 12-bit + 8-bit data/128-bit data can be selected.
. Transfers the image data in PC to this unit and print it
out.
6. EditGamma Tbl
. Copies the existing gamma curve.
. Edits the ten gamma data files of the UP-DF500 into the
twenty gamma data files of this unit.
Completion
6-20 UP-DF500
Procedure 3. Perform update.
(1) Install the USB memory, in which the update file
1. Make USB memory recognize to this unit. was expanded, in this unit and turn on the power.
This operation must be performed every time the (2) The update starts automatically. Wait until this
combination of this unit and USB memory is changed. unit returns to the READY state.
Depending on the model, some USB memories may n
not be able to be recognized. Therefore, confirm in A DICOM trouble error message may halfway
advance that USB memory can be recognized before appear on the LCD display. However, never turn
maintenance service when using the USB memory not off the power. Wait until this unit is put into the
recommended. READY state. It takes several tens of minutes to
complete the update depending on the type of
(1) Make the USB memory empty in PC. update.
(2) Remove the network cable on the rear of this unit. (3) Remove the USB memory.
(Remove the cable to prevent the virus infection (4) Return the change in network setting, rewritten to
via network during the virus patch.) make the USB memory recognize, to the former
(3) Remove the USB cover of the rear side and install state. (Rewrite example: Return the setting of
the emptied USB memory. 255.255.254.0 to 255.255.255.0 because it was
(4) Change the setting of DICOM. UP-DF500 rewritten.)
recognizes the USB memory. (5) Confirm that the change in the setting of UP-
The change in setting corresponds to the change DF500 was completed and that this unit was
in network setting. Rewrite a net mask in this returned to the READY state and close the service
case. cover.
Rewrite example: 4. Connect the removed network cable, make a test print
Rewrite the setting of 255.255.255.0 into from modality and confirm that the print is made
255.255.254.0. normally.
(5) Terminate the change in the setting of this unit. Write down the patch number (example: R09) in
Confirm that this unit was returned to the READY DICOM Virus Patch Ver. of the maintenance check
state, remove the USB memory, and turn off the list 2. If you do not have the maintenance check list,
power. write it on the backside of the cover for servicing.
2. Write patch information into USB.
(1) Insert the USB memory recognized in step 1 into
PC and check that the folder named DUA is
created.
n
If this folder is not created, the USB you are using
cannot be used.
(2) Delete the created DUA folder.
(3) Expand (uncompress) a Zip format security
update file.
n
At that time, expand the security update file
without creating a sub-folder. When the security
update file is expanded in a sub-folder, this unit
cannot recognize the update file in the next
operation.
UP-DF500 6-21
Section 7
Troubleshooting
When abnormality occurs in this unit, the ALARM lamp on the front panel of this unit lights and an error
message is displayed on the LCD.
Upper area: The status of a trouble or the instructions for improving a trouble are displayed.
Lower area: The error message corresponding to the occurrence of a trouble is displayed.
Example of screen
MECHA TROUBLE
****
The message displayed in the upper stage indicates mechanical abnormality. The unit in which abnor-
mality occurred is displayed in the lower area of the LCD.
Refer to “7-2. Mechanical Troubleshooting” or “7-3. Electrical Troubleshooting” when a trouble occurs.
UP-DF500 7-1
Display in Name Block Remarks Sony parts No.
lower area
“:M**” displayed in the lower area is abnormality in a motor solenoid system. Confirm the connection of
a connector and harness to the relevant motor.
The relevant motor can be forcibly operated in the item of MENU → MANUAL MECHA → MOTOR
TEST with the service mode activated. (Refer to Section 6-1.) Abnormality exists in the motor if a motor
does not operate during forced operation. Replace the relevant motor. (Refer to Section 7-3.)
n
Close all covers of this unit during forced operation. The power in a motive power system is not supplied
when even one of the covers is open.
7-2 UP-DF500
Example of screen
MECHA TROUBLE
****
UP-DF500 7-3
Display in lower Defective operation sensor Block Board Sony parts
area
“:S*” displayed in the lower area is abnormality in a sensor. Confirm the connection of a connector and harness to the
relevant sensor.
The level of the relevant sensor can be confirmed in the item of MENU → MANUAL MECHA → SENSOR MONITOR
with the service mode activated. Abnormality exists in the sensor if the level does not change when a sensor is operated
manually. Replace the relevant board.
The message displayed in the upper stage indicates the residence and jamming of a film. The location in which a trouble
REMOVE FILM
****
7-4 UP-DF500
CLOSE COVER
REMOVE PRINTS
CT TROUBLE [xx]
This message is displayed when the power is turned on. Abnormality exists in this unit.
1
n
If the CALIBRATION INVALID error is displayed frequently, check in the service mode.
1
Measurement was performed for density correction, but a normal measurement value is not obtained.
Print for density correction again.
n
Do not use the film being left opened for long time.
However, clean the thermal head or rollers when white spot or vertically striped unevenness occurs as a
result of print.
2
Abnormality exists in the calibration block. An error number is displayed in [ ].
n
However, an error may be displayed when the power is turned on after replacing the SE-880 board and
SE-881 board. Perform adjustment according to Section 4, “Procedures after Replacement”.
UP-DF500 7-5
Clean the calibration sensor window according to Section 2-6-1.
00 No response is returned from the CT-248 board. Confirm the CT-248 board operation and connector connection.
0E A step pattern of print cannot be correctly detected If there is no problem in the result of print, confirm the installation
during density measurement. and operation of the CT-248 board, SE-880 assembly, SE-881
assembly.
Refer to “7-2. Mechanical Troubleshooting” when the density is
abnormal.
Clean the thermal head or rollers when white spot or vertically
striped unevenness occurs as a result of print.
10 No gain adjustment could be performed. Confirm that a reference sheet was removed from the sensor
during gain adjustment.
Confirm the installation and operation of the CT-248 board, SE-
880 assembly, SE-881 assembly.
13 The light quantity of LED cannot be corrected. Confirm the dirt and installation of the SE-880 assembly and
SE-881 assembly.
16 Data cannot be read from EEPROM. Check IC3 on the CT-248 board and the block around an I2C bus.
17 Data cannot be written in EEPROM. Check IC3 on the CT-248 board and the block around an I2C bus.
18 A step pattern of print cannot be correctly detected If there is no problem in the result of print, confirm the installation
during density measurement. and operation of the CT-248 board, SE-880 assembly, SE-881
assembly.
Refer to “7-2. Mechanical Troubleshooting” when the density is
abnormal.
Clean the thermal head or rollers when white spot or vertically
striped unevenness occurs as a result of print.
61 Abnormality in CH-0 of densitometer Confirm the installation and operation of the CT-248 board, SE-
880 assembly, SE-881 assembly.
62 Abnormality in CH-0 of densitometer Confirm the installation and operation of the CT-248 board, SE-
880 assembly, SE-881 assembly.
63 Abnormality in input voltage amplifier in CH-0 of Confirm the operation around IC8 on the CT-248 board.
densitometer
64 Abnormality in input voltage amplifier in CH-0 of Confirm the operation around IC8 on the CT-248 board.
densitometer
FE Gain and offset adjustments are not completed. Perform adjustment according to “2. Adjusting the density
measuring point in section 4-2-3”.
FF A normal measurement value is not obtained during . Execute density measurement and calibration again.
density measurement and calibration. However, clean the thermal head and rollers when white spot
and vertically striped unevenness occur as a result of print.
. Perform “4-1-1. Adjusting the Density” for the troubles occurred
after replacing the thermal head. When the thermal head is not
replaced, set the head voltage to +3 or _3.
SET TRAY
SET FILM
7-6 UP-DF500
CHECK TRAY
The eject tray is not attached. Attach the eject tray correctly.
TAG MISMATCH
. Although this unit operates normally, the IC tag information does not conform to it.
. For details of the setting of IC tag and this unit, contact your local Sony Sales Office/Service Center.
TAG INVALID
This message is displayed when IC-TAG attached to the protection case of a film cannot communicate
with this unit or when this unit receives abnormal data.
. Notice that the set film may not be a formal film.
. The film may be added.
. The IC tag may be removed or damaged.
UP-DF500 7-7
7-1-3. Error History
ERR-?: No.NNNNNNN
QQ-QQ S=********
The previous ten error histories can be confirmed in “MENU/ERROR INFO [>]” of the service mode.
n
Refer to Section 6-2-9 for the operation.
7-8 UP-DF500
QQ-QQ Sequence of unit Operation state of the unit
UP-DF500 7-9
S=********: Sensor level information
Indicates the detection level of each sensor in hexadecimal.
- Logic -
Corresponding sensors *1, *2 ‘1’ ‘0’ READY mode 0 0 0 7 9 E 0 2
For the judgment of a defective point, the defective point is restricted with reference to “7-3. Electrical
Troubleshooting” after confirming “7-1-2. Error Message List” and “7-1-3. Error History”.
This section describes the measures to be taken for a mechanical trouble little related to the electrical
block (a motor or sensor). For the defective operation of a motor and sensor, refer to “7-3. Electrical
Troubleshooting”.
n
When the front, top, and rear doors are opened, an interlock switch functions and a printer does not
operate. Confirming the operation with the door opened improves the operation efficiency when
analyzing a trouble. To satisfy the safety standard, a strapping switch cannot be installed in an interlock
switch circuit. However, interlocking can be released by strapping the cable connected to connector CN-
6903 on the CN-2325 relay board.
Print sequence
Preparation → Paper feed start → During paper feeding → Offset → Positioning → Print → Eject →
Density measurement → Eject monitoring → Press
Measures to be taken for mechanical trouble little related to electrical block (motor or
sensor)
A flaw is put on the print surface (film surface). Check the life of the thermal head. (Refer to Section 6-2-1.)
Replace the thermal head when the number of printed sheets
exceeds 50,000.
1. Sharp flaw existing in the whole width of the Stains on the thermal head or the thermal head when
longitudinal direction (Reproducibility is high the life span is not reached (the number of printed sheets
when the print density little changes.) does not exceed 50,000).
Clean the thermal head.
1. Clean the thermal head using a supplied cleaning pad.
Check visually that no flaw exists in the IC cover (made of
stainless steel) of the thermal head.
2. If a trouble is not improved in step 1, clean the thermal
head with ethyl alcohol of more than 99%. (Use clean
cloth or paper in this case.)
n
Notice that the adherence of grease or other stains
damages the thermal head.
3. If a trouble is not improved in step 2, wrap the thermal
head heating unit using a wrapping sheet (about five
times). Use a wrapping sheet of Sony parts No. 3-813-
981-02 head wrapping sheet UPA-500 (supplied or
optional) as the wrapping sheet.
After wrapping, clean the thermal head with alcohol as in
step 2. If no effect is obtained, replace the thermal head.
UP-DF500 7-11
Trouble Possible cause/Remedy
2. Sharp flaw exists in the whole width of the The thermal head may be often damaged.
longitudinal direction (Reproducibility is high Wrap the thermal head heating unit using a wrapping sheet
when the print density inclines toward white (about five times).
or black.) Use a wrapping sheet of Sony parts No. 3-813-981-02 head
wrapping sheet UPA-500 (supplied or optional) as the
wrapping sheet.
After wrapping, clean the thermal head with alcohol. If no
effect is obtained, replace the thermal head.
3. Short flaw in the longitudinal direction Flaw due to the dust in a carry path
(Reproducibility is low.) Open each cover (front, top and rear covers) and clean PH1,
PH2, and the mechanical block.
Absorb dust using a cleaner or wipe with alcohol. Additionally,
clean the tray. Confirm the operation environment (whether it
is excessively dusty). Request the user to move the
installation place if there is a problem.
4. Small flaw, of within 5 cm in width, in the Stains on paper feed roller and separation roller
longitudinal direction and in the center Wipe the three rollers of the feed roller assembly with alcohol.
Replace the separation roller assembly when the rollers are
very dirty.
5. Oblique flaw Flaw occurring during film insertion
This flaw occurs with the film belt broken or during incorrect
film insertion.
A film was ejected from or inserted into the tray to clear
jamming while it is being used.
A printer was moved with the film inserted.
Clean the tray or confirm that a film is properly inserted during
normal operation.
6. Oblique flaw Flaw in the eject tray
Since many printed films exist in the eject tray, they were
rubbed with one another.
Flaw on the underside Confirm that the full stack sensor is normal.
Confirm that the eject tray is installed properly.
1. Short flaw in the longitudinal direction. Flaw due to the dust in a carry path
(Reproducibility is low.) Open each cover (front, top and rear covers) and clean PH1,
PH2, PH3, and the mechanical block.
Absorb dust using a cleaner or wipe with alcohol. Additionally,
clean the tray. Confirm the operation environment (whether it
is excessively dusty). Request the user to move the
installation place if there is a problem.
2. Oblique flaw Flaw occurring during film insertion
This flaw occurs with the film belt broken or during incorrect
film insertion.
A film was ejected from or inserted into the tray to clear
jamming while it is being used or a printer was moved with the
film inserted.
Clean the tray or confirm that a film is properly inserted during
normal operation.
3. Oblique flaw Flaw in the eject tray
Since many printed films exist in the eject tray, they were
rubbed with one another.
Confirm that the full stack sensor is normal.
7-12 UP-DF500
Trouble Possible cause/Remedy
Image deletion on the print surface (White spot, etc.) White spot of ø0.5 mm in diameter occurs because of the
characteristics of a film.
1. Small spot (Insufficient maintenance) Replace the transfer cleaning roller (paper) or clean the
transfer cleaning roller. (Refer to Section 2-6.) Replace it
when the life span of the transfer cleaning roller is reached.
2. Small spot (Stains inside this unit) Flaw due to the dust in a carry path
Open each cover (front, top and rear covers) and clean PH1,
PH2, PH3, and the mechanical block.
Absorb dust using a cleaner or wipe with alcohol. Additionally,
clean the tray. Confirm the operation environment (whether it
is excessively dusty). Request the user to move the
installation place if there is a problem.
3. Small spot (Confirmation of fan filter) Confirm that the fan filter is inserted properly.
4. Small spot (Stains in tray) A tray is pulled out from this unit and put in the excessively
dusty place of the floor during film setting or dust is put in a
printer if the bundle of a film is placed on a desk when it is
taken out from the package.
Absorb dust using a cleaner or wipe with alcohol. Additionally,
clean the tray. Confirm the operation environment (whether it
is excessively dusty). Request the user to move the
installation place if there is a problem. Pull out the tray and
clean the inside of a printer. Additionally, confirm that a film is
properly inserted during normal operation.
5. Belt-shaped image deletion (Large dust) Belt-shaped image deletion suddenly occurs due to the
performance of a thermal printer.
If image deletion frequently occurs, perform steps 1 to 3
above and then confirm whether the operation environment is
excessively dusty. Request the user to move the installation
place if there is a problem.
6. Slightly large spot Stains or struck marks on platen roller. Replace the platen
roller.
Print unevenness Misty unevenness (that is not periodic) is the characteristics of
this unit and a film.
1. Periodical unevenness in the carry direction Visually check the gear, pulley, and belt between the stepping
(Whole width) motor of the mechanical deck and the platen roller. For the
adherence of dust or the occurrence of a flaw, clean or
replace the relevant gear, pulley, and belt clutch.
Visually check the capstan roller. Replace the capstan roller if
coating is abnormal.
Drive the MD CAPS motor manually. (Refer to
Section 6-2-8.) Replace the platen drive motor if abnormality
is found.
2. Periodical unevenness in the carry direction The unevenness occurring at intervals of about 82 mm is
(Spot) caused by the platen roller. Check the platen roller visually.
Clean it if dust adheres to the platen roller. Replace it if a flaw
exists in the platen roller.
UP-DF500 7-13
Trouble Possible cause/Remedy
Density is abnormal. Abnormal density occurs when the maximum density is not
3.2 during setting of gamma or DENSITY_ADJ by the user.
1. Dispersion in media Sensitivity slightly varies depending on the manufacturing lot
and storage state.
For density correction, the print density is corrected
automatically. (CALIBRATION) (Refer to the Operation
Manual of this unit.)
2. Confirmation of set value Confirm the density setting of a printer.
SELECT POINT 95%: Initial value 25
SELECT POINT 5%: Initial value75
GAMMA: Initial value SONY1
3. Thermal head voltage Abnormality is found in the thermal head voltage adjustment.
Readjust according to the density adjustment after thermal
head replacement. (Refer to Section 4-1.)
4. Defective calibration mechanism Perform the processing during CT-248 board replacement.
(Refer to Section 4-2-3.)
5. Thermal head life Check the number of printed sheets in the thermal head.
(Refer to Section 6-2-1.)
Replace the thermal head when the number of printed sheets
exceeds 50,000.
6 Confirmation of densitometer Use a densitometer recommended by Sony.
7 Confirmation and setting of DICOM Confirm the maximum density value of modality for use.
Make the matching with a γ curve.
An image becomes jagged or grows faint. Adjust SHARPNESS in a “PRINT QUALITY” menu of the
service mode. (Initial value OFF)
Select the expansion on the resize of a DICOM image
properly. Confirm the image processing on the modality side.
A film is left, but SET FILM is displayed. Check the sensor.
Pull out the load tray. Select MANUAL MECHA → SENSOR
MONITOR and display NO FILM 0/1. Move the lever up and
down with your hand, and check that the display changes in Hi
and Low. The Hi and Low information with the film loaded is
not accurate because its timing is different from that of the
control to perform the film detection.
When jamming occurs sometimes When a motor or sensor is not defective
For tray X Clean or replace the roller (especially, separation roller) of the
load roller assembly. Remove the cover of the load tray and
confirm the shutter of the cover and the (two) rear rollers.
Replace the tray cover (rear) assembly (A-8286-335-XX)
when abnormality is found.
Top/front Confirm that the pitch is adjusted properly.
Confirm that the transfer cleaning roller and bearing roller are
installed properly.
For OUTPUT TRAY Confirm that the partition plate of the eject tray coincides with
the size of the film used.
7-14 UP-DF500
Trouble Possible cause/Remedy
“REMOVE PRINTS” is often displayed and printing . When the error is not cleared after the film is removed.
stops. Select MANUAL MECHA → SENSOR MONITOR and check
the PASS sensors from S01 to S11.
. When the trouble occurs continuously.
The stopping control is abnormal. Check the error contents
(XX-XX) in ERROR INFO, and then check XX-XX of the unit
sequence. Check the sensors (before and after) and drive
function.
. Trouble occurs frequently.
Check the abnormality in the film as well as in the main unit.
When the unit is installed in a place where the temperature
and humidity change rapidly, the film may be stuck or curled
causing the paper feed failure and multi-feed.
Measures: Change of the installation place should be
considered.
. Multi-feed occurs frequently.
First, check the film condition. Then, remove the load roller
assembly and clean the roller if it is stained. If the separa
tion roller is worn out (25,000 sheet or more), replace it.
. In the case of XXXXTRAY, REAR
Check that the shutter of the load tray operates normally
besides the check of the drive and sensor systems.
. In the case that XXXX is OUTPUT TRAY
Check if the eject tray is correctly inserted in place.
HEAD IN COOLING is often displayed. HEAD IN COOLING is hardly displayed at an outside
temperature of 20 dC. Clean the fan filter and confirm the fan
motor operation. Move the fan motor to the proper place
when it is set to the baldy-ventilated place.
HEAD IN HEATING does not disappear. In a cold place, it may take a few minutes until the thermal
head reaches the prescribed temperature.
UP-DF500 7-15
7-3. Electrical Troubleshooting
Contents Remedy
“PLEASE POWER OFF>POWER ON AGAIN” is 1. Confirm each harness of DICOM board. Replace the
displayed soon after the power is turned on again. relevant harness if abnormality is found.
2. Replace DICOM Board.
3. Replace the MA-155 board. (Refer to Section 3-1-1.)
READY display appears, but an image is not 1. Confirm the DICOM-ETH harness if an error occurs on the
printed even if it is sent. transmission side. Replace it if abnormality is found.
2. Confirm the DICOM-USB harness if no error occurs on the
transmission side. Replace it if abnormality is found.
3. Replace DICOM Board.
An error occurs in calibration. 1. Confirm that the SE-880 and SE-881 boards are mounted
properly. Modify them if abnormality is found.
2. Replace the SE-880 and SE-881 boards.
3. Confirm that no abnormality is found in the harness of the
sensor above. Replace it if abnormality is found.
4. Replace the CT-248 board. (Refer to Section 3-14.)
The power is not turned on. 1. Confirm the operation of the seesaw switch on the rear
panel.
2. Confirm that pin 7 of CN202 in a switching regulator is low
when the power switch on the front panel is turned on. If
pin 7 is not low, a REMOTE signal line is disconnected or
the power switch on the front panel is defective.
3. Replace the switching regulator. (Refer to Section 3-14.)
The power is turned off during operation. 1. Confirm that the power cable of a thermal head is
connected properly. (CN4 on the thermal head side and
CN201 on the switching regulator side)
2. Replace the switching regulator.
3. Deeply press the power switch if the LED lamp of the
power switch on the front panel blinks and if the power is
turned off.
No image is printed in a film. (A non-marked image 1. Confirm that the power cable of a thermal head is
film is ejected.) connected properly. (CN4 on the thermal head side and
CN201 on the power supply unit side)
2. Confirm that the thermal head harness is connected
properly.
3. Replace the thermal head. (Refer to section 3-8.)
Only the left half of a print result is abnormal. 1. Confirm that the harness from the thermal head is properly
connected to CN1005 on the MA-155 board.
2. Confirm that the head harness is properly connected to
connector CN2 of the thermal head.
Only the right half of a print result is abnormal. 1. Confirm that the head harness is properly connected to
CN1006 on the MA-155 board.
2. Confirm that the head harness is properly connected to
connector CN3 of the thermal head.
No image is displayed on LCD. 1. Confirm that the harness is properly connected to the LE-
336 board.
Cannot be accessed using a WWW browser in 1. Confirm the DICOM-ETH harness. Replace it if
spite of the “READY” state. abnormality is found.
2. Replace DICOM Board.
3. Check the network setting such as IP address.
Setting cannot be changed from a WWW browser. 1. Replace DICOM Board.
(Returned to the former state.)
7-16 UP-DF500
7-3-2. Operation Defects of Motors and Sensors
This section describes each trouble on the operation defects of motors and sensors. For the mechanical
trouble little related to motors and sensors, refer to “7-2. Mechanical Troubleshooting”.
The “trouble around **” described in this section indicates the possibility of parts damage in parts **,
signal line bridge, and disconnection.
1. MA-155 board
Is a signal input to CN1008, pin 7 YES: The block around CN1008 on the MA-155 board or the MA-155 board
of head home sensor and is defective.
CN1008, pin 8 of a head NO: Harness disconnection, oblique insertion, or sensor (SE-679 board)
position sensor? trouble
Is a signal input to CN1008, pin 6 YES: The block around CN1008 or the MA-155 board is defective.
of a capstan home sensor and NO: Harness disconnection, oblique insertion, or sensor (SE-680 board)
CN1008, pin 5 of a capstan trouble
position sensor?
Is a signal input to pin 4 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-681 board)
trouble
Is a signal input to pin 14 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-894 board)
trouble
Is a signal input to pin 15 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-888 board)
trouble
UP-DF500 7-17
Paper feed end pass sensor cannot be detected.
Is a signal input to pin 12 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-681 board)
trouble
Is a signal input to pin 3 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-694 board)
trouble
Is a signal input to pin 13 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-891 board)
trouble
Is a signal input to pin 11 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-892 board)
trouble
Is a signal input to pin 19 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or sensor (SE-899 board)
trouble
Is a signal input to pin 6 of CN1007 YES: The block around CN1007 or the MA-155 board is defective.
on the MA-155 board? NO: DR-618 board trouble, or sensor (SE-878 board) trouble
Is a signal input to pin 15 of CN1007 YES: The block around CN1007 or the MA-155 board is defective.
on the MA-155 board? NO: DR-618 board trouble, or sensor (SE-898 board) trouble
7-18 UP-DF500
Flap position 0/1 sensor cannot be detected.
Is a signal input to pin 21 of CN1008 YES: The block around CN1007 or the MA-155 board is defective.
on the flap position 0 sensor and NO: Harness disconnection, oblique insertion, or sensor (SE-898 board)
pin 20 of CN1008 on the flap trouble
position 0 sensor?
m
. The lift-up motor FG sensor 0, lift-up motor FG sensor 1 and middle drive pass sensor are connected
from CN1007 on the MA-155 board through the DR-618 board. For these sensors, refer to “The lift-up
motor FG sensor 0 cannot be detected.”, “The lift-up motor FG sensor 1 cannot be detected.” and “The
middle drive pass sensor cannot be detected.” in “2. DR-618 board”.
. The detection failure of these sensors also occurs when the connection of connectors CN1007 (MA-155
board) and CN700 (DR-618 board) that connect the MA-155 and DR-618 boards are defective.
Is a signal input to pin 2 of CN1014 YES: The block around CN1014 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or thermistor (KEY-59
board) trouble
Is a signal input to pin 18 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or thermistor (CN-2326
board) trouble
Is a signal input to pin 17 of CN1008 YES: The block around CN1008 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or platen thermistor trouble
Is a signal input to pin 21 of CN1004 YES: The block around CN1004 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or head thermistor trouble
Is a signal input to pin 3 of CN1014 YES: The block around CN1014 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or humidity sensor trouble
Is a signal input to pin 7 of CN1011 YES: The block around CN1011 or the MA-155 board is defective.
on the MA-155 board? NO: Harness disconnection, oblique insertion, or switch (SW-1340 board)
trouble
UP-DF500 7-19
When the power cannot be turned on and off (REMOTE and POWER_SW signals)
Refer to the troubleshooting viewed from the DR-618 board described in “2. DR-618 board”.
2. DR-618 board
Are the front, top, and rear covers NO: Close the relevant cover (to activate interlock).
closed?
Is power of 12 V and 24 V supplied NO: Harness disconnection or power failure
from the power block?
Are SW24V and SW12V output YES: Interlock harness disconnection or switch trouble (CN6903, CN6913,
when pins 1 and 3 of CN3 on the CN6914, and CN6915 harnesses on the CN-2325 board and
CN6805,
DR-618 board are strapped? and CN6806 on the CN-2937 board)
NO: RY1’s peripheral circuit trouble or F2 and F4 is broken.
7-20 UP-DF500
Multiple sensors do not operate.
A sensor light source voltage (SW5 V) may not be output when multiple sensors do not operate. The
sensor read value at that time is set high at all times.
IC200 on the DR-618 board cannot communicate with IC1403 on the MA-155 board.
Are the voltages at TP3 and TP4 on NO: Harness disconnection or F3 and F5 are broken.
the DR-618 board 5 V and 3.3 V
respectively?
Does IC200 on the DR-618 board NO: IC200’s peripheral circuit trouble
operate?
Do 3 V to 5 V converter IC201 and YES: The block around CN700 or the block around IC1403 on the MA-155
5 V to 3 V converter IC202 on the board is defective.
DR-618 board operate? NO: IC201 and IC202 trouble
Is pin 3 of IC1 on the DR-618 board NO: IC200’s peripheral circuit trouble
set low?
Is pin 4 of IC1 on the DR-618 board NO: IC1 trouble
set high?
Is pin 3 of D4 on the DR-618 board YES: The block around CN700 or the block around CN1017 on the MA-155
about 12 V? board is defective or the fan is defective.
NO: F4 is broken or Q2 and Q7’s peripheral circuit trouble
UP-DF500 7-21
The pickup clutch (upper) does not operate.
Is pin 5 of IC1 on the DR-618 board NO: The block around CN700 or the block around IC1003 on the MA-155
set low? board is defective.
Is pin 6 of IC1 on the DR-618 board NO: IC1 trouble
set high?
Is pin 3 of D5 on the DR-618 board NO: Q3 and Q8’s peripheral circuit trouble
about 24 V?
Is the harness connected? YES: Harness disconnection or clutch trouble
NO: Connect the harness.
Is a control signal input to pins 6, NO: The block around CN700 or the block around IC1003 on the MA-155
17, 5, and 16 of IC100 on the board is defective.
DR-618 board?
Is a signal output from pins 8, 18, 1, NO: IC100’s peripheral circuit trouble
and 11 of IC100 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
Is a control signal input to pins 6, 17, 5 NO: IC200’s peripheral circuit trouble
and 16 of IC104 on the DR-618 board?
Is a signal output from pins 8, 18, 1 NO: IC104’s peripheral circuit trouble
and 11 of IC104 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
7-22 UP-DF500
The lift-up motor does not operate.
Is a control signal input to pins 1 NO: The block around CN700 or the block around IC1003 on the MA-155
and 3 of IC400 on the DR-618 board? board is defective.
Is a signal output from pins 2 and 4 NO: IC400 trouble
of IC400 on the DR-618 board?
Is a signal output from pins 1 and 2 NO: IC403’s peripheral circuit trouble
of CN601 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
Is a control signal input to pins 1 NO: The block around CN700 or the block around IC1003 on the MA-155
and 3 of IC401 on the DR-618 board? board is defective.
Is a signal output from pins 2 and 4 NO: IC401 trouble
of IC401 on the DR-618 board?
Is a signal output from pins 3 and 4 NO: IC406’s peripheral circuit trouble
of CN601 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
Is a control signal input to pins 5 NO: The block around CN700 or the block around IC1003 on the MA-155
and 9 of IC401 on the DR-618 board? board is defective.
Is a signal output from pins 6 and 8 NO: IC401 trouble
of IC401 on the DR-618 board?
Is a signal output from pins 13 and 14 NO: IC407’s peripheral circuit trouble
of CN611 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
Is a control signal input to pins 11 NO: The block around CN700 or the block around IC1003 on the MA-155
and 13 of IC401 on the DR-618 board? board is defective.
Is a signal output from pins 10 and NO: IC401 trouble
12 of IC401 on the DR-618 board?
Is a signal output from pins 7 and 8 NO: IC408’s peripheral circuit trouble or F400 is broken.
of CN605 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
UP-DF500 7-23
The capstan up/down motor does not operate.
Is a control signal input to pins 1 NO: The block around CN700 or the block around IC1003 on the MA-155
and 3 of IC402 on the DR-618 board? board is defective.
Is a signal output from pins 2 and 4 NO: IC402 trouble
of IC402 on the DR-618 board?
Is a signal output from pins 9 and NO: IC409’s peripheral circuit trouble
10 of CN605 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
Is a control signal input to pins 5 NO: The block around CN700 or the block around IC1003 on the MA-155
and 9 of IC400 on the DR-618 board? board is defective.
Is a signal output from pins 6 and 8 NO: IC400 trouble
of IC400 on the DR-618 board?
Is a signal output from pins 4 and NO: IC404’s peripheral circuit trouble
5 of CN609 on the DR-618 board?
Is the harness connected? YES: Harness disconnection or motor trouble
NO: Connect the harness.
7-24 UP-DF500
The tray-in sensor 0 cannot be detected.
UP-DF500 7-25
The paper eject tray sensor cannot be detected.
Is a voltage at pin 1 of CN607 NO: Q13 and Q14’s peripheral circuit trouble
on the DR-618 board about 5 V?
Is a signal input to pin 2 of IC607 YES: C200’s peripheral circuit trouble
on the DR-618 board? NO: Harness disconnection or sensor trouble
Is a signal input to pin 11 of CN601 YES: The block around CN700 or the block around IC1003 on the MA-155
on the DR-618 board? board is defective.
NO: Harness disconnection or sensor trouble
Is a signal input to pin 2 of CN609 YES: The block around CN700 or the block around IC1003 on the MA-155
on the DR-618 board? board is defective.
NO: Harness disconnection or sensor trouble
7-26 UP-DF500
When the power is not turned on (REMOTE signal)
Are a power cable and power NO: Connect the relevant power cable and power harness.
harness connected?
Is a REMOTE signal low? YES: Power or harness trouble
NO: The block around CN700 or the SW-1341 board is defective.
Disconnection on the MA-155 board
Is a head power harness connected? NO: Connect the head power harness.
Can a V_CONT signal input to pin 3 NO: The block around CN700 or the block around IC1403 on the MA-155
of IC207 on the DR-618 board be board is defective.
adjusted?
Can a V_CONT signal of pin 3 of CN1 YES: Power or harness trouble
on the DR-618 board be adjusted? NO: IC207 and Q203’s peripheral circuit trouble
UP-DF500 7-27
SAFETY CHECK-OUT
LEAKAGE TEST
To Exposed Metal
Parts on Set
10 kZ
AC
1.0 kZ 0.015 µF voltmeter
(0.5V)
Earth Ground
UP-DF500
Sony Corporation
UP-DF500 (SY) E B2B Solution Business Group Printer Business Div. 2008. 4 22
9-889-041-01 Published by Sony Techno Create Corporation ©2008