Be Wa CS1000 V1283247149 Ken

CS 1000 Series
ContaminationSensor
Operating and maintenance instructions CS 1000 &

Operation manual CoCoS 1000
English
Valid for firmware version V 1.28
Doc.: 3247149k / 2006-03-15

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Die verwendeten Warenzeichen The trademarks of other Les marques d’autres entreprises
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Copyright © 2005 by Copyright © 2005 by Copyright © 2005 by

HYDAC Filtertechnik GmbH HYDAC Filtertechnik GmbH HYDAC Filtertechnik GmbH
all rights reserved all rights reserved all rights reserved
Alle Rechte vorbehalten. All rights reserved. This manual Tous droits réservés. Toute ré-
Nachdruck oder Vervielfältigung may not be reproduced in part or impression ou reproduktion, même
dieses Handbuchs, auch in Teilen, whole without the explicit written partielle, de ce manuel est
in welcher Form auch immer, ist agreement from HYDAC interdite, sous quelque forme que
ohne ausdrückliche schriftliche Filtertechnik. Contraventions are ce soit, sans l’autorisation écrite
Genehmigung von HYDAC liable to compensation. expresse de HYDAC Filtertechnik.
Filtertechnik nicht erlaubt. Le manquement à cette condition
Zuwiderhandlungen verpflichten zu donnera lieu à des dommages -
Schadenersatz. intérêts.
Haftungsausschluss Exclusion of liability Exclusion de la garantie

Wir haben unser Möglichstes We made ervery endeavour to Nous avons fait tout notre possible
getan, die Richtigkeit des Inhalts ensure the accuracy of the pour garantir l'exactitude des
dieses Dokuments zu contents of this document. informations contenues dans ce
gewährleisten, dennoch können However, errors cannot be ruled document .
Fehler nicht ausgeschlossen out. Consequently, we accept no
werden. Deshalb übernehmen wir liability Néanmoins, il est impossible
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Mängel in diesem Dokument, auch for such errors as may exist nor for n'assumons-nous aucune res-
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The content of the manual is
notwendige Korrekturen sind in den checked regularly. Any corrections Les informations contenues dans
nachfolgenden Auflagen enthalten. required will be incorporated in ce manuel sont régulièrement
Für Anregungen und subsequent editions. We welcome vérifiées et les correction
Verbesserungsvorschläge sind wir any suggestions for improvements. nécessaires sont intégrées aux
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Ankündigung vor.
Copyright © by Copyright © by Copyright © by
HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH

Industriegebiet Industriegebiet Industriegebiet
D-66280 Sulzbach/Saar D-66280 Sulzbach/Saar D-66280 Sulzbach/Saar
Germany Germany Germany
Tel.: ++49 (0) 6897 / 509 – 01 Tel.: ++49 (0) 6897 / 509 – 01 Tel.: ++49 (0) 6897 / 509 – 01
Fax: ++49 (0) 6897 / 509 – 846 Fax: ++49 (0) 6897 / 509 – 846 Fax: ++49 (0) 6897 / 509 – 846
E S I
Marcas Varumärken Marchi di fabbrica

Las marcas utilizadas de otras De varumärken som ägs av andra I marchi di fabbrica di altre ditte qui
empresas designan företag avser uteslutande dessa utilizzati si riferiscono
exclusivamente los productos de företags produkter. esclusivamente ai prodotti di
estas empresas queste ditte.
Copyright © 2005 by Copyright © 2005 by Copyright © 2005 by

HYDAC Filtertechnik GmbH HYDAC Filtertechnik GmbH HYDAC Filtertechnik GmbH
all rights reserved all rights reserved all rights reserved
Reservados todos los derechos. Vi förbehåller oss alla rättigheter. Tutti i diritti riservati. È vietata la
No está permitida la reproducción Eftertryck eller kopiering av denna ristampa o riproduzione, anche
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cualquier medio o procedimiento, vilken form det vara må, får inte questo manuale senza espressa
sin la autorización expresa y por ske utan uttryckligt skriftligt tillstånd autorizzazione scritta di HYDAC
escrito de HYDAC Filtertechnik. av HYDAC Filtertechnik. Filtertechnik. Le violazioni
Toda cF responsabilidad Överträdelse medför straffansvar. comportano l’obbligo di
risarcimento dei danni.
Exclusion de la garantie Ansvarsfrihet Esclusione della

responsabilità
Hemos hecho todo lo posible por Vi har gjort allt som stått i vår makt Abbiamo fatto tutto il nostro
garantizar la exactitud del för att kunna garantera att possibile per garantire la
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responsabilizamos por errores u skäl tar vi inte på vi oss något decliniamo ogni responsabilità per
omisiones en este documento, ni ansvar för fel och brister i errori e carenze in questo
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ediciones subsiguientes. förs in i påföljande upplaga av integrate nelle edizioni seguenti.
Agradecemos toda sugerencia de dokumentet. Vi tar tacksamt emot Saremo grati di ogni proposta di
mejora que se quiera aportar. förslag på förbättringar. Vi miglioramento. Con riserva di
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utrustningen i tekniskt hänseende.
Todos los detalles de contenido de Ci riserviamo il diritto di apportare
este manual están sujetos a Vi förbehåller oss också rätten att senza preavviso modifiche al
modificaciones sin previo aviso. utan föregående meddelande göra contenuto di questo manuale.
ändringar i handbokens innehåll.
Copyright © by Copyright © by Copyright © by
HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH

Industriegebiet Industriegebiet Industriegebiet
D-66280 Sulzbach/Saar D-66280 Sulzbach/Saar D-66280 Sulzbach/Saar
Germany Germany Germany
Tel.: ++49 (0) 6897 / 509 – 01 Tel.: ++49 (0) 6897 / 509 – 01 Tel.: ++49 (0) 6897 / 509 – 01
Fax: ++49 (0) 6897 / 509 – 846 Fax: ++49 (0) 6897 / 509 – 846 Fax: ++49 (0) 6897 / 509 – 846
Contents
Contents
1 General Safety Precautions ...................................................................................... 8
1.1 Obligations and Liability ........................................................................................ 8
1.2 Explanation of Symbols and Warnings, etc. .......................................................... 8
1.2.1 Basic Symbols .................................................................................................. 9
1.3 Proper/Designated Use ......................................................................................... 9
1.4 Improper Use......................................................................................................... 9
1.5 Safety Devices ...................................................................................................... 9
1.6 Informal Safety Precautions ................................................................................ 10
1.7 Instructions to Be Followed in the Event of an Emergency ................................. 10
1.8 Training and Instruction of Personnel.................................................................. 11
1.9 Safety Measures to Be Followed in Normal Operation ....................................... 11
1.10 Electrical Hazards ............................................................................................... 11
1.11 Maintenance, Servicing and Troubleshooting ..................................................... 12
1.12 Modifications to the CS ....................................................................................... 12
1.13 Cleaning the CS and Disposal of the Media and Agents Used ........................... 12
2 Transportation, Packing, Storage........................................................................... 13
2.1 Transportation & Packing .................................................................................... 13
2.2 Storage................................................................................................................ 13
2.2.1 Storage conditions .......................................................................................... 13
3 Model code / Product identification ....................................................................... 14
4 Scope of Delivery ..................................................................................................... 15
5 Description ............................................................................................................... 16
5.1 Restrictions Pertaining to the Use of the CS ....................................................... 16
5.2 CS1x1x Dimensions (without Display) ................................................................ 17
5.3 CS1x2x Dimensions (with Display) ..................................................................... 17
5.4 Connection Types ............................................................................................... 18
5.4.1 Pipe or Hose Connection Type (CS1xxx-x-x-x-x-0/-xxx) ................................ 18
5.4.2 Flange Connection Type (CS1xxx-x-x-x-x-1/-xxx) .......................................... 18
6 Installation ................................................................................................................ 19
6.1 Unpacking ........................................................................................................... 19
6.2 Mechanical Mounting .......................................................................................... 19
6.2.1 Display rotatable/adjustable as needed.......................................................... 20
6.3 Hydraulic Installation ........................................................................................... 21
6.3.1 Selection Guidelines for a Measurement Point............................................... 21
6.3.2 Flow Rate Q, differential pressure ∆p and viscosity ν characteristics .......... 22
6.3.3 Connect the CS to your system as follows: .................................................... 23
HYDAC Filtertechnik GmbH en Page 1

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Contents
6.4 Electrical Installation............................................................................................ 24

6.4.1 Block Diagram ................................................................................................ 24
6.4.2 Connection Cable (Accessories see section 14) ............................................ 24
6.4.3 Typical Wiring Diagram................................................................................... 25
7 Description of the Measuring Modes ..................................................................... 26
7.1 Mode M1: Measure continuously ........................................................................ 26
7.2 Mode M2: Measure continuously and switch ...................................................... 26
7.3 Mode M3: Filter down to contamination level and stop ....................................... 26
7.4 Mode M4: Filter to establish contamination levels continuously.......................... 26
7.5 Mode M5: "SINGLE" measurement..................................................................... 27
8 Operation .................................................................................................................. 28
8.1 Display and Keypad Elements (CS122x only)..................................................... 28
8.1.1 Key Lock ......................................................................................................... 29
8.2 Modes and Menus ............................................................................................... 30
8.2.1 Power Up Menu .............................................................................................. 30
8.2.2 Measuring Menu ............................................................................................. 31
8.3 Description of the Switching Output in the Measuring Modes ............................. 35
8.3.1 Mode M1: Measure continuously.................................................................... 35
8.4 Mode M2: Measure continuously and switch ...................................................... 35
8.5 Mode M3: Filter down to contamination level and stop ....................................... 35
8.6 Mode M4: Filter to establish contamination levels continuously.......................... 35
8.7 Mode M5: Single measurement .......................................................................... 35
8.8 Switching Behavior of the Switching Output........................................................ 36
9 Analog Output (ANaOUT)...................................................................................... 37
9.1 SAE Classes ....................................................................................................... 37
9.1.1 SAE Signal Table............................................................................................ 38
9.1.2 SAE A-D (SAeMAX) ..................................................................................... 39
9.1.3 SAE Class A / B / C / D (SAE)....................................................................... 39
9.1.3.1 Time-coded signal .................................................................................... 39
9.1.3.1.1 4 – 20 mA Signal............................................................................... 40
9.1.3.1.2 0 – 10 V Signal.................................................................................. 41
9.1.4 SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D) ... 42
9.1.5 SAE + T (SAE+T)......................................................................................... 42
9.1.5.1 Time coded Signal .................................................................................... 43
9.1.5.1.1 4 – 20 mA Signal............................................................................... 43
9.1.5.1.2 0 – 10 V Signal.................................................................................. 44
9.2 ISO Classes ........................................................................................................ 45
9.2.1 ISO Signal Table............................................................................................. 45
9.2.2 ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14) ....................... 46
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Contents
9.2.3 ISO Code (ISO), 3-digit ................................................................................ 46

9.2.3.1 Time-coded Signal.................................................................................... 46
9.2.3.1.1 4 – 20 mA Signal............................................................................... 47
9.2.3.1.2 0 – 10 V Signal.................................................................................. 48
9.2.4 ISO + T (ISO+T).......................................................................................... 48

9.2.4.1 Time-coded Signal.................................................................................... 48
9.2.4.1.1 4 – 20 mA Signal............................................................................... 49
9.2.4.1.2 0 – 10 V Signal.................................................................................. 50
9.2.5 Fluid Temperature (TEMP)............................................................................ 51

9.2.5.1 Temperature table .................................................................................... 51
10 RS-485 Interface ....................................................................................................... 53
11 Condition Sensor Interface (CSI-D-5)..................................................................... 54
11.1 Scope of delivery: ................................................................................................ 54
11.2 CSI-D-5 Connection schematic ........................................................................... 54
11.3 Power adaptor set-up .......................................................................................... 55
12 Contamination Control Software 1000 (CoCoS 1000)........................................... 56
12.1 General Remarks ................................................................................................ 56
12.2 System Requirements ......................................................................................... 56
12.3 Adaptor Box — Driver Installation ....................................................................... 56
12.4 Installing CoCoS 1000......................................................................................... 58
12.5 Using CoCoS 1000.............................................................................................. 61
12.6 Save Results online............................................................................................. 64
12.7 Troubleshooting................................................................................................... 65
13 Removing the CS from the Hydraulic System....................................................... 66
13.1 Disposal / Recycling and Decommissioning........................................................ 66
14 Spare parts and Accessories.................................................................................. 66
15 ISO 4406 and SAE AS 4059 Classes....................................................................... 67
15.1 ISO 4406:1999 .................................................................................................... 67
15.1.1 ISO 4406 table................................................................................................ 67
15.2 SAE AS 4059 ...................................................................................................... 68
15.2.1 SAE AS 4059 table ......................................................................................... 68
16 Status LED - Display / Error codes......................................................................... 69
17 Factory default settings / Basic settings ............................................................... 71
17.1 Power Up menu................................................................................................... 71
17.2 Measuring menu.................................................................................................. 71
18 Technical data .......................................................................................................... 72
19 Service ...................................................................................................................... 73
20 Model code ............................................................................................................... 74
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Contents

BeWa CS1000 3247149k en.doc 2006-02-24
Foreword
Foreword
For you,
as owner of a product manufactured by us, we have produced this manual, comprising

the most important instructions for its operation and maintenance.
It is intended to help you become acquainted with the proper/designated use of the
product and use it properly. You should keep it in the vicinity of the product so it is
always at your fingertips.
Sometimes the information contained in this documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. Consequently, there might be deviations in technical details,
illustrations and dimensions.
In these cases we go to every effort to keep your documentation current by sending
you updates.
But we need your help. Please make sure that you incorporate the updates in your
documentation and that non-current sections are removed.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC Filtertechnik GmbH

Dept.: SFVI, Techn. Documentation
P. O. Box 1251
66273 Sulzbach / Saar, Germany
Fax: ++49 (0) 6897 509 846
Email: filtersysteme@hydac.com
The editor would welcome your involvement.

“Putting experience into practice”

en Vorwort.doc 2006-01-06
Foreword
Customer Service
If you have any questions, suggestions, or encounter any problems of a technical
nature, please contact: When contacting us, please always include the model/type
designation and article no. / serial no. / firmware version of the product:
Fax: ++49 (0) 6897 509 846
Email: filtersysteme@hydac.com
Modifications to the Product

We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has been
examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by you
or a third party.
Warranty
For the warranty provided by us, please refer to the General Conditions of Sale and
Delivery of HYDAC Filtertechnik GmbH.
They are available at: www.hydac.com E-Business Legal information.

Foreword
... And now for a few tips on using this documentation.

The following example shows you how you can access the information you are looking
for quick and easy.
WHAT do I want to know?
WHERE can I find the information I’m looking for?
The documentation is subdivided into chapters and sections.
1. Look for the table of contents.
2. Skim the boldfaced section headings.
HOW can I find the section and page I’m looking for?
Page through the operating instructions, keeping your eyes focussed on the lower right
corner.
As soon as you see the page number you are looking for, stop paging.
The chapter heading is featured in the upper right corner of each page.
Chapter heading
Page no.
Edition date of
chapter/section
The documentation number/edition and index are featured in the lower left corner of
each page and on the cover sheet of the instructions.
This information features the following format:
BeWa Product 12345678-01a en
Documentation no. - Edition no. Index
The documentation no. is a part no. which is used to order the instructions.
The edition no. is a consecutive number reflecting product modifications.
The index is increased every time the instructions are revised or changed.
Please note that the method described above of locating specific

information does not release you from carefully reading the entire
manual prior to starting the unit up for the first time and carefully
rereading the manual at regular intervals later on.

ContaminationSensor CS General Safety Precautions
1 General Safety Precautions

These operating instructions contain the key instructions for properly and safely operating the
CS.
1.1 Obligations and Liability

• The basic prerequisite for the safe and proper handling and operation of the CS is
knowledge of the safety instructions and warnings.
• These operating instructions in general, and the safety precautions in particular, are
to be adhered by all those who work with the CS.
• Adherence is to be maintained to pertinent accident prevention regulations applicable
at the site where the product is used.
• The safety precautions listed herein are limited solely to using the CS.
The CS has been designed and constructed in accordance with the current state of the art
and recognized safety regulations. Nevertheless, hazards may be posed to the life and limb
of the individual using the product or to third parties. Risk of damage may be posed to the
product or other equipment and property. The CS is to be used as follows:
• solely for its designated use
• only when in a safe, perfect condition
• Any faults or malfunctions which might impair safety are to be properly repaired or
remedied immediately.
Our General Terms and Conditions apply. They are made available to the owner upon
concluding purchase of the product at the latest. Any and all warranty and liability claims for
personal injuries and damage to property shall be excluded in the event they are attributable
to one or more of the following causes:
• improper use of the CS or use deviating from its designated use
• improper assembly, installation, commissioning, operation and maintenance of the
CS
• operating the CS when the system equipment or systems are defective
• modifications to the product made by the user or purchaser
• improper monitoring of product components subject to wear and tear
• improperly performed repair work
1.2 Explanation of Symbols and Warnings, etc.

The following designations and symbols are used in this manual to designate hazards, etc.:

BeWa CS1000 3247149k en.doc 2004-07-12
1.2.1 Basic Symbols
This symbol designates safety instructions whose non-observance may

pose a hazard to individuals.
This symbol designates safety instructions whose non-observance may

result in the injury of individuals by electric shock.
This symbol provides important instructions and tips for the proper
handling and operation of the CS.
Non-adherence to these instructions may result in damage to the CS or in
damage to its immediate surroundings.
This symbol designates tips for usage and other particularly useful
information.
This information helps you to optimally utilize all the features offered by
your CS.
1.3 Proper/Designated Use

The Contamination Sensor (CS) was developed for the continuous monitoring of particulate
contamination in hydraulic systems.
Analyzing the size and quantity of contamination enables quality standards to be verified and
documented and the requisite optimization measures to be implemented.
Any other use shall be deemed to be improper and not in keeping with the product
designated use. The manufacturer will not assume any liability for any damage resulting from
such use.
Proper or designated use of the product extends to the following:
• Maintaining adherence to all the instructions contained herein.
• Performing requisite inspection and maintenance work.
1.4 Improper Use

• Any use deviating from the proper/designated use described above is prohibited.
• Improper use may result in hazard to life and limb.
• Example of improper use:
• improper connection of the ContaminationSensor pressure and return flow lines.
1.5 Safety Devices

• Prior to starting up the product each time, make sure that all the safety devices are
properly fitted to the hydraulic system in which the product is to be used and are in
proper working order.
• Safety devices may not be removed until the product has been shut down and
secured against being restarted (e.g. warning sign or padlock on the main switch).
• When the product is supplied in partial consignments, the safety devices are to be
applied by the operator as specified by law/pertinent regulations.

BeWa CS1000 3247149k en.doc 2004-07-12
1.6 Informal Safety Precautions

• Make sure to always keep the operating instructions in the vicinity of the product.
• Apart from the operating instructions, any and all general and local regulations
pertaining to accident prevention and environmental protection are to be made
available and observance to be maintained to them.
• Make sure to keep the safety and hazard symbols and warnings on the product in a
legible condition.
• The power plug/cord of the product is to always be pulled before opening any
components of the product. Tests conducted with the housing open may only be
performed by properly trained, certified electricians. This also applies to all repair
work or to any modifications to electric components approved by us.
• The hoses and connection fittings are to be checked daily for leakage (visual check).
The electrical components of the product are to also be regularly checked (visual
check once a month). Any loose connections or damaged cables are to be replaced
immediately.
Warning: Pressurized fluids pose a hazard to life and limb.

Consequently, the safety regulations pertaining to working with
pressurized liquids are to be adhered to at all time!
1.7 Instructions to Be Followed in the Event of an Emergency

In the event of an emergency, immediately disconnect the CS from the
power supply and from the hydraulic system! Properly dispose of any
exiting fluid in accordance with environmental guidelines.

BeWa CS1000 3247149k en.doc 2004-07-12
1.8 Training and Instruction of Personnel

• The CS may only be operated by properly trained and instructed personnel.
• The areas of responsibility of your staff must be established in a clear-cut manner.
• Staff undergoing training may not use the CS unless supervised by an experienced
staff member.
Individuals Individuals Individuals with Electrician Supervisor
undergoing technical with the
training training/ appropriate
Activity engineering authority
background
Packing
X X X
Transportation
Commissioning X X X
Operation X X X X
Troubleshooting/
locating the
X X X
source of
malfunction
Remedying of
X X
mechanical faults
Remedying of
X X
electrical faults
Maintenance and
X X X X
servicing
Repair work X
Shutdown/
decommissioning X X X X
Storage
1.9 Safety Measures to Be Followed in Normal Operation

• Do not operate the CS unless all the safety devices function properly.
• The product is to be checked once a day for external damage and the proper functioning
of the safety devices.
1.10 Electrical Hazards

• Any work involving the power supply may only be done by a properly trained, certified
electrician.
• Make sure to check the electrical equipment of the product on a regular basis. Any loose
connections or damaged cables are to be remedied/replaced immediately.

BeWa CS1000 3247149k en.doc 2004-07-12
• If work to live components is required, a second individual is required who can switch off
the product at the main switch as may prove necessary.
1.11 Maintenance, Servicing and Troubleshooting

• The prescribed adjustment, maintenance/servicing and inspection work is to be
conducted in a timely fashion.
• All operating media is to be protected/isolated for the event that the product is
accidentally started up.
• The CS is to be disconnected from the power supply and protected against being
inadvertently switched back on when performing any maintenance, servicing, inspection
or repair work.
• Any screwed fittings which have been undone/removed are to be checked to see that
they have been properly resecured.
• Always check the product to see that it functions properly when performing maintenance
and servicing work.
1.12 Modifications to the CS

• Do not make any modifications (design modifications, extensions) to the CS without the
prior consent of the manufacturer.
• Any design modifications or extensions may not be made without HYDAC Filtertechnik
GmbH’s express prior written approval.
• Immediately replace any machine components which are not in perfect condition.
• Only use original (OEM) spare parts and consumables. When using non-OEM
components it cannot be ensured that they have been designed and manufactured so as
to comply with loading and safety requirements.
1.13 Cleaning the CS and Disposal of the Media and Agents Used
• The cleaning agents and flushing oils used are to be handled and disposed of properly.
• To this end, the manufacturer’s instructions pertaining to possible use, wearing of
protective clothing and gear, and proper disposal are to be adhered to.
Some cleaning agents may pose a health hazard, especially when

undiluted.

BeWa CS1000 3247149k en.doc 2004-07-12
Packing, Transportation, Storage
2 Transportation, Packing, Storage
2.1 Transportation & Packing

• The CS comes wrapped/packed in a cardboard box.
• When receiving and unpacking the unit check it for damage in transit. Report any
damage to the forwarding agent immediately.
2.2 Storage
• Make sure to store the CS in a clean, dry place, in the original packing, if possible. Do not
remove the packing until you are ready to install the unit.
• If the CS is to be put into storage for an extended period of time, it should be completely
drained (if necessary, it should be flushed, using n-heptane) so as to prevent it from
gumming up.
• Any cleaning agents and flushing oils used are to be handled and disposed of properly.
2.2.1 Storage conditions

Storage temperature: -40°C ... +80°C / -40°F ... + 176°F
Relative humidity: max. 95%, non-condensing

BeWa CS1000 3247149k en.doc 2006-02-24
Model code / Product identification
3 Model code / Product identification

For product identification details see the Model code label. This is bonded on top side and
contains the exactly product description as well as serial-no.
2 5 25 A 000001
3
Line Definition Description

1 Model Code Model Code
CS1220-A-0-0-0-0/-000 According to the data sheet, see chapter 20
2 Serial No. Serial-No.
3 max. INLET press.: Max. INLET pressure: 100 bar / 1450 psi

BeWa CS1000 3247149k en.doc 2006-03-14
Scope of Delivery
4 Scope of Delivery
The Contamination Sensor CS 1000 comes packed and factory-assembled ready for
operation. Before commissioning the CS, check the content of the package to make sure
everything is present.
The CS comes with the following:
Qty. Description
1 pc. ContaminationSensor, CS 1000 Series (Model according to order)
- Flange connection model (Model code: CS1xxx-x-x-x-x-1/-xxx)comes with two o-rings.
1 pc. CD with:
- PC-Software CoCos 1000 and
- Operating and Maintenance Instructions (this document)
1 pc. Quick start manual
1 pc. Calibration certificate

BeWa CS1000 3247149k en.doc 2006-02-24
Installation and Operation
5 Description
The CS 1000 Series Contamination Sensor is a stationary measurement unit for the
continuous monitoring of particulate contamination in hydraulic and lubrication systems.
The CS is designed for connection to low- or high-pressure hydraulic and lubrication lines
and testbenches from which a small flow of oil (between 30 ml/min and 300 ml/min) is
diverted for measurement purposes. The contamination sensor is suitable for pressure
ranges up to 100 bar and viscosities up to 1000 mm²/s.
Particulate contamination is detected using an optical measurement cell.
Measurement results can be output as contamination code according to ISO 4406 : 1999 or
SAE AS 4059 (D) (cleanliness classes: >4 µm( c) >6 µm( c) >14 µm( c)>21 µm( c)).
The sensor is available with the following options:
• with or without 6-digit display and keypad (the display can be rotated by 270°) — see
section 6.2.1 )
• with a 4 – 20 mA or 0 – 10 V analog output
• pipe / hose mounting or flange mounting (see section 5.4.1 or 5.4.2)
All models feature an analog electric output and an RS485 interface for outputting the
measured contamination levels. Additionally, an electronic switching output can be
configured to alert the operator about rising or falling contamination levels.
5.1 Restrictions Pertaining to the Use of the CS

The CS 1xx0 is qualified for mineral oils (or mineral-oil-based raffinates).
The CS 1xx1 is qualified for phosphate esters.
Please contact us first before using the unit with other fluids.

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5.2 CS1x1x Dimensions (without Display)
All dimensions in mm.
5.3 CS1x2x Dimensions (with Display)

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5.4 Connection Types

The direction of flow through the CS1000 is arbitrary. Use one connection port as the INLET
port and the other as the OUTLET port.
5.4.1 Pipe or Hose Connection Type (CS1xxx-x-x-x-x-0/-xxx)
Hydraulic connection is done via ports A and B. Connector thread: G1/4 pursuant to ISO 228.
5.4.2 Flange Connection Type (CS1xxx-x-x-x-x-1/-xxx)

Hydraulic connection is done via ports C and D. Two O-rings are used to form a seal
between the CS and a flange, mounting plate or manifold mount. Four M6 threads are
prepared for mechanical mounting. Ports A and B are sealed off.
Bottom view.
O-ring as spare part available, see Spare Parts.

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6 Installation
For operation the CS must be hydraulically (see section 6.3) and electrically (see section 6.4)
installed.
6.1 Unpacking
The CS comes packed in a cardboard box.
Unpack the unit and check it for damage in transit. Report any damage to the forwarding
agent immediately. Check for scope of delivery, see section 4.
6.2 Mechanical Mounting

The CS 1000 can be installed in any position. When selecting the installation site, check
compatibility with the specified ambient data of the CS like the temperature, dust, water or
moisture. The CS features a protection rating of IP 67 according to DIN 40050 / EN60529 /
IEC 529 / VDE 0470.
Depending on the respective model, the CS 1000 can be mounted as follows:
1. Wall mounting: using 2 cylindrical screws
featuring an M8 hexagonal socket, minimum
length: 40 mm, according to ISO4762.
2. Console mounting: using 4 cylindrical screws

featuring an M6 hexagonal socket according
to ISO4762.

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Bottom view
3. Mounting plate: using 4 cylindrical screws
featuring an M6 hexagonal socket according
to ISO4762.
6.2.1 Display rotatable/adjustable as needed

The display of the CS1000 can be rotated through 180° in
a counterclockwise direction and through 90° in a
clockwise direction.
To rotate the display, grasp the cover plate with your hand.
No tools may be used for rotating the display, in other

words do not use excessive force to rotate it.

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6.3 Hydraulic Installation

The direction of flow through the CS1000 is arbitrary. Use one connection port as the INLET
port and the other as the OUTLET port.
Depending on how the CS is ordered, it features the following hydraulic connection options:
- Pipe/hose connection: The CS is connected to the hydraulic system via ports A and B
using a pipe or hose. (see section 5.2)
- Flange connection: The CS is screwed to a flange, mounting plate, manifold mount or
control block, with flow being effected through the unit via port C and D on the underside.
Determine the system pressure of the hydraulic system and see whether it is within the
permissible range for the INLET port.
The pressure in the measurement cell may not exceed 100 bar.
6.3.1 Selection Guidelines for a Measurement Point

The measurement point has to be selected so that the measured volume is taken from a
turbulent flow area, i.e. a pipe bend.
The CS has to be installed in the vicinity of the measurement point in order to prevent
sedimentation (formation of particle deposits) in the inlet line and achieve immediate, i.e. not
time-delayed, results.
to CS Mainflow
Mainflow
Mainflow
Mainflow
to CS
WRONG OK
While installing the measurement line, make sure that no "siphon trap" is created.
WRONG OK

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6.3.2 Flow Rate Q, differential pressure ∆p and viscosity ν characteristics

Differential pressure ∆p and viscosity ν characteristics. All the values indicated in the
figures below apply irrespective of the direction of flow, whether A→B or B→A.
The flow rate range permitted for a measurement must be between 30 ml and a maximum of
300 ml. In the event you are unable to achieve these flow values, there are various
conditioning modules available from our extensive line of accessories.
Example:
You are using a fluid with a viscosity ν of 46 mm²/s at a differential pressure ∆p of 1 bar, so
that you achieve a flow rate of approx. 100 ml/min.
The flow rate corresponds to the viscosity of the medium and the differential pressure ∆p .

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6.3.3 Connect the CS to your system as follows:

1. First connect the return-flow line (not supplied) to the OUTLET port of the CS.
Thread: G1/4 ISO 228, recommended internal diameter of line: ≥ 4mm
2. Now connect the other end of the return-flow to the system tank, for example.
3. Check the pressure at the measurement point; it has to be within the specified
limits. The pressure in the measurement cell may not exceed 100 bar.
4. Now connect the measurement line (not supplied) to the INLET port of the CS.
Thread: G1/4 ISO 228, recommended internal diameter of line (to prevent particle
sedimentation): ≤ 4mm
If there are particles larger than 400 microns in the hydraulic
system, or this is to be expected, a strainer has to be installed
upstream of the CS1000.
5. Now connect the other end of the measurement line to the measurement point.
Oil starts to flow through the CS as soon as it has been connected
to the pressure fitting. This is why it is necessary that connection be
done in the sequence specified above.
6. The hydraulic installation of the CS is now complete.

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6.4 Electrical Installation

6.4.1 Block Diagram
Supply voltage 9 – 36 V DC
GND for supply voltage
RS485 +
RS485 -
Not to be connected
Analog out +
GND for Analog out and Switch out
Switch out (normally open)
The analog output is an active source of 4 – 20 mA or 0 – 10 V DC.

The switch out is a passive n-switching Power MOSFET. The switch is normally open.
There is contact between the plug housing and the CS housing.
6.4.2 Connection Cable (Accessories see section 14)
Our accessories list includes cables with one connector (Socket 8-pole, M12x1, specified in
DIN VDE 0627). The associated color code is shown in the table below.
Pin Color Connection to
1 White Supply voltage 9–36 V DC
2 Brown Analog out + (active)
3 Green GND supply voltage
4 Yellow GND analog out / Switch out
5 Grey Not to be connected
6 Pink RS485 +
7 Blue RS485 -
8 Red Switch out (passive, n.o.)
case - Shield

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6.4.3 Typical Wiring Diagram
Circuit diagram: with separate power supplies. (e.g. 24 V DC and 5 V DC)
Circuit diagram: with a single power supply. (e.g. 24 V DC).
To prevent a ground loop, connect the shield of the connector cable if and only if the
CS1000 is not grounded or not sufficiently connected to the protective earth (PE)
conductor.

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7 Description of the Measuring Modes

After powering up, the CS 1000 automatically runs in one of the following measuring modes
(set in Power Up Mode).
7.1 Mode M1: Measure continuously

Application: Stand-alone sensor
Active data outputs: Display & RS485 & analog output
Purpose: Pure measurement only
Function: Continuous measurement of solid contamination,
without any switching functions
7.2 Mode M2: Measure continuously and switch

Application: Stand-alone sensor with monitoring of alerts
Active data outputs: Display & RS485 & analog output & switching output
Purpose: Continuous measurement and drive of signal lamps etc.
continuous monitoring of programmable threshold,
if threshold is exceeded, the switching output is activated
to monitor an alert on site
7.3 Mode M3: Filter down to contamination level and stop

Application: Control of Filter cart
Purpose: Clean-up of a hydraulic reservoir
Function: Control of a filter unit,
continuous measurement of solid contamination,
if pre-programmed cleanliness level is reached 5 times in
sequence, the pump is stopped
7.4 Mode M4: Filter to establish contamination levels continuously

Application: Control of stationary offline filtration unit
Purpose: Establish reservoir cleanliness between min/max levels
Function: Control of a filter unit,
continuous measurement of solid contamination,
if pre-programmed min/max levels are exceeded,
the pump is switched on/off to keep cleanliness
within range

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7.5 Mode M5: "SINGLE" measurement

Application: Stand-alone sensor
Active data outputs: Display & RS485 & analog output
Purpose: Perform a single measurement only
Function: Single measurement of solid contamination,

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8 Operation
After the CS 1000 is switched on "HYDAC CS 1000" appears in the display in moving letters,
followed by the firmware version being displayed for 2 seconds.
This is followed by a countdown: WAIT99 -> WAIT0. The duration of the countdown is
in relation to the measuring time value set. The countdown from 99 – 0 runs within the
measuring time set (factory setting = 60 sec).
8.1 Display and Keypad Elements (CS122x only)
D E
A
Pos. LED Description
A Status Indicates the status of the Contamination Sensor (see section 16)
B Display Consists of six digits and shows the measured values.
C Displayed variable Indicates the displayed variable of the display value, i.e.
ISO / SAE / Flow / Out / Drive / Temp
D Switch point 1 Indicates the status of the switching output. When lit, the
switching output is activated (closed).
E Switch point 2 Reserved for future use

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The keypad consists of six keys. These keys are used to operate the CS and to navigate
through the menus (hierarchically structured).
Keypad buttons Description
- one level down

- confirm changed value (lowest level)
- confirm when changes are to be saved or cancelled (top level)
- one level up
- no value change
- change value at the lowest level (when display is blinking)
- scroll through display

- scroll through menu
- select digit
8.1.1 Key Lock

The keypad can be locked to prevent entries from being made.
To activate or deactivate the keypad locking, press both keys simultaneously:
Actuate these The following appears in the
Description
keys display (1 sec)
LOCK Key Lock is activated
UNLOCK Key Lock is deactivated
The display switches to the preset display after 1 second.

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8.2 Modes and Menus

The sensor features two operating modes, each mode with a menu of its own:
Mode Menu Description
Power up mode Power Up menu For basic settings
Starts automatically after powering up
Measuring mode Measuring menu
Shows continuously measured values
8.2.1 Power Up Menu

The Power Up menu is for the basic settings.
Selection How
Press any button and hold it down while switching
Enter Power up menu
on the supply voltage
Scroll to CANCEL and press

Exit menu without saving changes
Happens automatically after 30 s when there is no
action
Exit menu and save changes Scroll to SAVE and press
Power Up Menu: Description

MODE Select measuring mode
mTIME Set measuring time
pPRTCT Set time for pump protection
ADRESS Set bus address
DFAULT Reset to factory defaults
CANCEL Discard changes and exit
SAVE Save changes and exit
CODE For internal use only
MODE Select measuring Description

mode
M1 Measure continuously
M2 Measure continuously and switch
M3 Filter down to contamination level
and stop
M4 Filter to establish contamination
levels continuously
SINGLE single measurement

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mTIME Set measuring time Description

60 Set time in seconds (10 – 300)
pPRTCT Set time for pump Description

protection
0 Set time for stop with no flow in
seconds (0 – 10)
ADRESS Set bus address Description

HECOM
A Set address (a,b, ... z)
IP
NO SET
MODBUS
NO SET
DFAULT Reset to factory see Factory Defaults

defaults
CANCEL Discard changes

and exit
SAVE Save changes and

exit
CODE Activate service For internal

menu use only
8.2.2 Measuring Menu

The Measuring Menu allows you to change settings during operation.
Selection How
Enter Measuring menu Press button
Scroll to CANCEL and press

Exit menu without saving changes
Happens automatically after 30 s when there is no
action
Exit menu and save changes Scroll to SAVE and press

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Measuring Menu: Description

DSPLAY Select measured variable for display
SWtOUT Configure switching output
ANaOUT Select measured variable for analog
output
CANCEL Discard changes and exit
SAVE Save changes and exit
Display — Select displayed measured variable when switching on the sensor

DSPLAY Select displayed Description
measured variable
ISO 3-digit ISO code
SAE A SAE class A
SAE B SAE class B
SAE C SAE class C
SAE D SAE class D
SAeMAX SAE A-D
FLOW Flow rate [in ml/min]
ANaOUT Analog output [in mA]
DRIVE LED current [in %]
TEMP C Fluid temperature in °C (Celsius)
TEMP F Fluid temperature °F (Fahrenheit)
MODE – Configure measuring mode

Configure the switching mode selected in the Power Up Menu.
MODE Configure switching Description
output
M2 Measure continuously and switch
M3 Filter down to contamination level
and stop
M4 Filter to establish contamination
levels continuously
SINGLE Perform single measurement + stop
NO SET

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and switch
RelAY1 Measuring channel
MEAsCH
SAeMAX
SAE
ISO 4
ISO 6
ISO 14
ISO
TEMP
SAE A
SAE B
SAE C
SAE D
SwFNCT Switching function
OFF
BEYOND
BELOW
WITHIN
OUTSDE
LIMITS Limits
LOWER
UPPER
M3 Filter down to Description

contamination level
and stop
MEAsCH
ISO ISO Code
SAE SAE Class
TARGET Target contamina-

tion level

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M4 Filter to establish Description

contamination levels
continuously
MEAsCH
ISO ISO Code
SAE SAE Class
TARGET
Target contamina-
tion level
RSTART
Set 3-digit
ISO code
CYCLE
60 Set test cycles time
1 – 1440 minutes
SINGLE Perform single

measurement + stop
NO SET
ANA.OUT
Select measured variable for analog output (see also section 9)
ANaOUT Select measured Description
variable for analog
output
SAeMAX SAE A-D
SAE SAE class A/B/C/D (Code)
SAE+T SAE class + temp. (Code)
TEMP Fluid temperature
ISO 4 ISO 4 code
ISO 6 ISO 6 code
ISO 14 ISO 14 code
ISO ISO 3-digit (Code)
ISO+T ISO 3-digit + temp. (Code)
SAE A SAE class A
SAE B SAE class B
SAE C SAE class C
SAE D SAE class D

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8.3 Description of the Switching Output in the Measuring Modes

8.3.1 Mode M1: Measure continuously
8.4 Mode M2: Measure continuously and switch

continuous monitoring of programmable threshold.
If threshold is exceeded, the switching output is activated
to monitor an alert on site.
8.5 Mode M3: Filter down to contamination level and stop

Function: Control of the filter unit, continuous measurement of
solid contamination with some switching functions.
If pre-programmed cleanliness level is reached 5 times in
sequence, the pump is stopped.
8.6 Mode M4: Filter to establish contamination levels continuously

Function: Control of the filter unit,
continuous measurement of solid contamination.
If pre-programmed min/max levels are
exceeded, the pump is switched on/off to keep cleanliness
within range.
8.7 Mode M5: Single measurement

Function: Single measurement of solid contamination,

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8.8 Switching Behavior of the Switching Output

Mode 1 (M1) Switching output CLOSED Switching output OPEN
- Always open
BEYOND ≥ upper limit After switching the unit on or starting a

measurement
Beyond limit
Opens again when ≤ lower limit
BELOW ≤ lower limit After switching the unit on or starting a

measurement
Below limit
Opens again when ≥ upper limit
WITHIN Lower limit ≤ measured value ≤ upper After switching the unit on or starting a
limit measurement
Within band
Opens again when < lower limit
or
> upper limit
OUTSDE Measured value ≤ lower limit or After switching the unit on or starting a
measurement or
Outside band Measured value ≥ upper limit
Lower limit < measured value
< upper limit
OFF - Always open
No switching
Mode 2 (M2)
Switching output CLOSED Switching output OPEN
For 3-digit ISO Code
BEYOND A value ≥ respective upper limit After switching the unit on or starting a
measurement
Beyond limit
Opens again when all values ≤
respective lower limit
BELOW All values ≤ respective lower limit After switching the unit on or starting a
measurement
Below limit
Opens again when a value ≥ respective
upper limit
WITHIN Respective lower limit ≤ all values ≤ After switching the unit on or starting a
respective upper limit measurement
Within band
Opens again when the respective lower
limit < all values < upper limit
OUTSDE A value ≤ respective lower limit After switching the unit on or starting a
or measurement
Outside band a value ≥ respective upper limit Opens again when the respective lower
limit < all values < upper limit
OFF - Always open
No switching

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Measurement is currently in progress 5 consecutive measured values ≤ limit
and one or more of the last 5 or measurement stopped
measured values > limit
Start or result of Measurement is currently in progress 5 consecutive measured values ≤ limit
check and one or more of the last 5 or measurement stopped
measurement after measured values > limit
test cycle time ≥
upper limit
Upon the test cycle Test cycle time has elapsed Opens again when measured value <
time elapsing for upper limit
the duration of a Restart test cycle time
check
measurement
Single Mode Switching output CLOSED Switching output OPEN
(SINGLE)
— Always open
9 Analog Output (ANaOUT)

The analog output is available as a 4 – 20 mA or 0 – 10 V DC signal.
The following signals can be selected in the measurement menu:
9.1 SAE Classes

The following SAE values can be output via the analog output:
• SAE A-D (SAEMAX)
Only a single value is output (see section 9.1.2).
• SAE A / B / C / D
All values are sequentially output time-coded (see section 9.1.3).
• SAE A / SAE B / SAE C / SAE D
Only one value is output (see section 9.1.4).
• SAE + T

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9.1.1 SAE Signal Table

The current 4.8–19.2 mA or voltage 2.4–9.6 V DC corresponds to an SAE class or an error
(described in the following table and diagram):
Current I SAE class / Error Voltage U
I< 4.0 mA Cable break U< 2.00 V
4.0 mA < I < 4.1 mA Device error. Device not ready 2.00 V < U < 2.05 V
4.1 mA < I < 4.3 mA Not defined 2.05 V < U < 2.15 V
4.3 mA < I < 4.5 mA Flow error (flow too low) 2.15 V < U < 2.25 V
I = 4.80 mA SAE 0 U = 2.4 V
I = 4.90 mA SAE 0.1 U = 2.45 V
I = 5.01 mA SAE 0.2 U = 2.51 V
... ... ...
I = 5.83 mA SAE 1 U = 2.92 V
I = 6.86 mA SAE 2 U = 3.43 V
I = 7.89 mA SAE 3 U = 3.95 V
I = 8.91 mA SAE 4 U = 4.46 V
I = 9.94 mA SAE 5 U = 4.97 V
I = 10.97 mA SAE 6 U = 5.49 V
I = 12.00 mA SAE 7 U = 6.00 V
I = 13.03 mA SAE 8 U = 6.52 V
I = 14.06 mA SAE 9 U = 7.03 V
I = 15.09 mA SAE 10 U = 7.55 V
I = 16.11 mA SAE 11 U = 8.06 V
I = 17.14 mA SAE 12 U = 8.57 V
I = 18.17 mA SAE 13 U = 9.09 V
... ... ...
I = 18.99 mA SAE 13.8 U = 9.50 V
I = 19.10 mA SAE 13.9 U = 9.55 V
I = 19.20 mA SAE 14.0 U = 9.60 V
19.5 mA < I < 19.7 mA Flow error (flow to high) 9.75 V < U < 9.85 V
19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V

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The current I or voltage U can be calculated for a given SAE class as follows:
I = 4.8 mA + SAE class * (19.2 mA - 4.8 mA) / 14
U = 2.4 V + SAE class * (9.6 V - 2.4 V) / 14
The SAE class can be calculated for a given current I or voltage U as follows:
SAE class = (I - 4.8 mA)*(14/14.4 mA)
SAE class = (U - 2.4 V)*(14/7.2 V)
9.1.2 SAE A-D (SAeMAX)

The SAeMAX value is the highest class in any of one of the four SAE A-D classes
(respectively >4 µm(c),>6 µm(c),>14 µm(c),>21 µm(c)).
The signal is updated after the measuring time has elapsed (the measuring time is set in the
Power Up menu / default: 60 s).
The SAeMAX signal is a mA signal corresponding to this maximum SAE class.
Example:
SAE classes SAeMAX (SAE A-D)
SAE 6.1A / 5.7B / 6.0C / 5.5D 6.1
For basic information about cleanliness classes, see section 15.
The SAE classification contains integer values only. Better trend recognition is based on a
resolution of 0.1 contamination classes as supplied by the CS1000.
To convert a decimal value to an integer, the decimal value has to be rounded up. For
example, a readout of SAE 10.7 corresponds to SAE 11.
9.1.3 SAE Class A / B / C / D (SAE)

The SAE class A/B/C/D measured value consists of 4 measured values coded with the
following time slices (also shown in the following diagram):
9.1.3.1 Time-coded signal

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9.1.3.1.1 4 – 20 mA Signal
Identifier Identifier Identifier Identifier Identifier
Measured Measured Measured Measured

value value value value
Size Signal Current in mA

duration per
Time
pulse
in ms
Identifier A 300 19.2 / 4.8
Measured value A 3000 Current for measured value (see Table 9.1.1)
Identifier B 300 19.2 / 4.8 / 19.2 / 4.8
Measured value B 3000 Current for measured value (see Table 9.1.1)
Identifier C 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Measured value C 3000 Current for measured value (see Table 9.1.1)
Identifier D 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Measured value D 3000 Current for measured value (see Table 9.1.1)

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9.1.3.1.2 0 – 10 V Signal
Identifier Identifier Identifier Identifier Identifer

Size Signal Voltage in V

duration per
Time
pulse
in ms
Measured value A 3000 Voltage for measured value (see Table 9.1.1)
Identifier B 300 9.6 / 2.4 / 9.6 / 2.4
Measured value B 3000 Voltage for measured value (see Table 9.1.1)
Identifier C 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value C 3000 Voltage for measured value (see Table 9.1.1)
Identifier D 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value D 3000 Voltage for measured value (see Table 9.1.1)

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9.1.4 SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D)

The SAE x setting enables the value of a class to be continuously output via the analog
output.
9.1.5 SAE + T (SAE+T)

The SAE+T signal consists of 5 measured values which are transmitted time-coded with the
following time slices:

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9.1.5.1 Time coded Signal

9.1.5.1.1 4 – 20 mA Signal
Identifier Identifier Identifier Identifier Identifer
(ms)
Measured Measured Measured Measured Measured

value value value value value
duration per
Time
pulse
in ms
Measured value A 3000 Current for measured value (see Table 9.1.1)
Identifier B 300 19.2 / 4.8 / 19.2 / 4.8
Measured value B 3000 Current for measured value (see Table 9.1.1)
Identifier C 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Measured value C 3000 Current for measured value (see Table 9.1.1)
Identifier D 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Measured value D 3000 Current for measured value (see Table 9.1.1)
Identifier T 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Measured value T 3000 Current for measured value (see Table 9.1.1)

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9.1.5.1.2 0 – 10 V Signal
Identifier Identifier Identifier Identifier Identifier
(ms)
Measured Measured Measured Measured Measured

value value value value value

duration per
Time
pulse
in ms
Measured value A 3000 Voltage for measured value (see Table 9.1.1)
Identifier B 300 9.6 / 2.4 / 9.6 / 2.4
Measured value B 3000 Voltage for measured value (see Table 9.1.1)
Identifier C 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value C 3000 Voltage for measured value (see Table 9.1.1)
Identifier D 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value D 3000 Voltage for measured value (see Table 9.1.1)
Identifier T 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value T 3000 Voltage for measured value (see Table 9.1.1)

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9.2 ISO Classes

The following ISO values can be output via the analog output:
• ISO 4 / ISO 6 / ISO 14
Only one value is output (see section 9.2.2).
• ISO-Code, 3-digit (>4µm(c) / >6µm(c) / >14µm(c) )
• ISO+T
9.2.1 ISO Signal Table

The current 4.8–19.2 mA or voltage 2.4–9.6 V of the output signal is depending on the
cleanliness class according to ISO 0.0 – 25.28 (resolution: 1 class) or an error as shown in
the table below:
Current I ISO class / Error Voltage U
I = 4.80 mA ISO 0 U = 2.40 V
I = 5.37 mA ISO 1 U = 2.69 V
I = 5.94 mA ISO 2 U = 2.97 V
I = 6.51 mA ISO 3 U = 6.51 V
I = 7.08 mA ISO 4 U = 3.26 V
I = 7.65 mA ISO 5 U = 3.83 V
I = 8.22 mA ISO 6 U = 4.11 V
I = 8.79 mA ISO 7 U = 4.40 V
I = 9.36 mA ISO 8 U = 4.68 V
I = 9.93 mA ISO 9 U = 4.97 V
I = 10.50 mA ISO 10 U = 5.25 V
I = 11.07 mA ISO 11 U = 5.54 V
I = 11.64 mA ISO 12 U = 5.82 V
I = 12.21 mA ISO 13 U = 6.11 V
I = 12.77 mA ISO 14 U = 6.39 V
I = 13.34 mA ISO 15 U = 6.67 V
I = 13.91 mA ISO 16 U = 6.96 V
I = 14.48 mA ISO 17 U = 7.24 V
BeWa CS1000 3247149k en.doc 2006-04-06
Current I ISO class / Error Voltage U

I = 15.05 mA ISO 18 U = 7.53 V
I = 15.62 mA ISO 19 U = 7.81 V
I = 16.19 mA ISO 20 U = 8.10 V
I = 16.76 mA ISO 21 U = 8.38 V
I = 17.33 mA ISO 22 U = 8.67 V
I = 17.90 mA ISO 23 U = 8.95 V
I = 18.47 mA ISO 24 U = 9.24 V
I = 19.04 mA ISO 25 U = 9.52 V
I = 19.20 mA ISO 25.28 U = 9.60 V
The current I or voltage U can be calculated for a given ISO class as follows:
I = 4.8 mA + ISO class * (19.2 mA - 4.8 mA) / 25.28
U= 2.4 V + ISO class * (9.6 V - 2.4 V) / 25.28
The ISO class can be calculated for a given current I or voltage U as follows
ISO class = (I - 4.8 mA)*(25.28 / 14.4 mA)
ISO class = (U - 2.4 V)*(25.28 / 7.2 V)
9.2.2 ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14)

The ISO x setting enables the value of a class to be continuously output via the analog
output.
9.2.3 ISO Code (ISO), 3-digit

The ISO code signal consists of 3 measured values (> 4 µm(c) / > 6 µm(c) /> 14 µm(c)) and is
time-coded with the following time slices.
9.2.3.1 Time-coded Signal

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9.2.3.1.1 4 – 20 mA Signal
Identifier Identifier Identifier Identifier
Measured Measured Measured

value value value

duration per
Time
pulse
in ms
Identifier >4µm(c) 300 19.2 / 4.8
Measured value >4µm(c) 3000 Current for measured value (see Table 9.2.1)
Identifier >6µm(c) 300 19.2 / 4.8 / 19.2 / 4.8
Identifier >14µm(c) 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8

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9.2.3.1.2 0 – 10 V Signal
Measured Measured Measured

value value value

duration per
Time
pulse
in ms
Identifier >4µm(c) 300 9.6 / 2.4
Measured value >4µm(c) 3000 Voltage for measured value (s. Table 9.2.1)
Identifier >6µm(c) 300 9.6 / 2.4 / 9.6 / 2.4
Identifier >14µm(c) 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
9.2.4 ISO + T (ISO+T)

The ISO+T signal consists of 4 measured values which are transmitted time-coded with the
following time slices:
9.2.4.1 Time-coded Signal

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9.2.4.1.1 4 – 20 mA Signal


duration per
Time
pulse
in ms
Identifier >4µm(c) 300 19.2 / 4.8
Identifier >6µm(c) 300 19.2 / 4.8 / 19.2 / 4.8
Identifier >14µm(c) 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8
Identifier T 300 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 / 19.2 / 4.8 19.2 / 4.8
Measured value T 3000 Current for measured value (see Table 9.2.1)

BeWa CS1000 3247149k en.doc 2006-04-06
9.2.4.1.2 0 – 10 V Signal


duration per
Time
pulse
in ms
Identifier >4µm(c) 300 9.6 / 2.4
Identifier >6µm(c) 300 9.6 / 2.4 / 9.6 / 2.4
Identifier >14µm(c) 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Identifier T 300 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4 / 9.6 / 2.4
Measured value T 3000 Voltage for measured value (s. Table 9.2.1)

BeWa CS1000 3247149k en.doc 2006-04-06
9.2.5 Fluid Temperature (TEMP)

The current 4.8–19.2 mA or voltage 2.4–9.6 V is depending on the fluid temperature from
-25°C – +100°C (resolution: 1°C) or -13°F – 212°F (resolution: 1°F)
9.2.5.1 Temperature table

Current I Temperature / Error Voltage U
I = 4.8 mA -25 °C / -13 °F U = 2.40 V
... ... ...
I = 7.68 mA 0 °C / 32 °F U = 3.84 V
I = 8.26 mA +5 °C / 41 °F U = 4.13 V
I = 8.83 mA +10 °C / 50 °F U = 4.42 V
I = 9.41 mA +15 °C / 59 °F U = 4.70 V
I = 9.98 mA +20 °C / 68 °F U = 4.99 V
I = 10.56 mA +25 °C / 77 °F U = 5.28 V
I = 11.14 mA +30 °C / 86 °F U = 5.57 V
I = 11.71 mA +35 °C / 95 °F U = 5.86 V
I = 12.29 mA +40 °C / 104 °F U = 6.14 V
I = 12.86 mA +45 °C / 113 °F U = 6.43 V
I = 13.44 mA +50 °C / 122 °F U = 6.72 V
I = 14.02 mA +55 °C / 131 °F U = 7.01 V
I = 14.59 mA +60 °C / 140 °F U = 7.30 V
I = 15.17 mA +65 °C / 149 °F U = 7.58 V
I = 15.74 mA +70 °C / 158 °F U = 7.87 V
I = 16.32 mA +75 °C / 167 °F U = 8.16 V
I = 16.90 mA +80 °C / 176 °F U = 8.45 V
I = 17.47 mA +85 °C / 185 °F U = 8.74 V
I = 18.05 mA +90 °C / 194 °F U = 9.02 V

BeWa CS1000 3247149k en.doc 2006-04-06
I = 18.62 mA +95 °C / 203 °F U = 9.31 V

I = 19.20 mA +100 °C / 212 °F U = 9.60 V
The current or voltage can be calculated for a given temperature in °C or °F as follows:

I = 4.8 mA + (temperature [°C] + 25) * (19.2 mA - 4.8 mA) / 125
I = 4.8 mA + (temperature [°F] +13) * (19.2 mA - 4.8 mA) / 225
U = 2.4 V + (temperature [°C] + 25) * (9.6 V - 2.4 V) / 125
U = 2.4 V + (temperature [°F] + 13) * (9.6 V-2.4 V) / 225
The temperature in °C or °F can be calculated for a given current I or voltage U as follows:
Temperature [°C]= ((I - 4.8 mA)*(125 / 14.4 mA)) - 25
Temperature [°F]= ((I - 4.8 mA)*(225 / 14.4 mA)) - 13
Temperature [°C]= ((U - 2.4 V)*(125 / 7.2 V)) - 25
Temperature [°F]= ((U - 2.4 V)*(225 / 7.2 V)) - 13

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RS-485 Interface
10 RS-485 Interface
The CS 1000 possession an RS-485 interface which is to be used as a two-wire interface in
half-duplex operation.
The number of CS 1000 is restricted to 26 per RS-485 bus, as HECOM bus addressing is
done via letters A–Z.
The length of the bus line and the size of the terminating resistance are depending on the
quality of cable used.
The graphic below shows several CS 1000 connected via the RS-485 interface and then
connected in turn to a PC.

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Condition Sensor Interface CSI
11 Condition Sensor Interface (CSI-D-5)

The CSI-D-5 enables the user:
- to set parameters and limits within the CS 1000.
- to readout measurement data online from the CS 1000 to a PC.
11.1 Scope of delivery:

The CSI-D-5 (part no.: 3249563) consists of:
Pos. Qty. Description
1 1 Adaptor box
2 1 Power adaptor (with additional 3 different plugs)
3 1 USB Cable, length=1.5 m
4 1 CS 1000 Connection cable, length=5 m
5 1 CD with PC-Software package CoCoS 1000 and
Operation and Maintenance Instructions CS 1000 & CoCoS 1000
11.2 CSI-D-5 Connection schematic

The CSI-D-5 has to be connected according to the following schematic.

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Condition Sensor Interface CSI
11.3 Power adaptor set-up

Check the set-up of the AC/DC adaptor according to following picture.
Check correct line plug. If not select the correct plug and change this.
Check output voltage at 12 Volt. If not, set to 12.
Check the arrows of the plug and socket as shown.

The "+" symbol must be connected to the inner contact of the plug.
If not, reverse the plug.

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CoCoS 1000
12 Contamination Control Software 1000 (CoCoS 1000)
12.1 General Remarks

The CoCoS 1000 PC software pack is freeware.
The software is supplied on a CD which comes standard with the CS 1000 and CSI-D-5
Condition Sensor Interface.
(CoCoS 1000 PC software = part/no. 3251484).
The current version of the CoCoS 1000 software is available for download from our website:
www.hydac.com E-Business Download Software Service Technology.
12.2 System Requirements

Pentium processor 200 MHz or higher
Operating system: Windows 2000, ME, XP
128 MB RAM
VGA graphic card with a resolution of 800x600 or higher
Color monitor with a resolution of 800x600 or higher
Hard disk with a minimum of 75 MB free disk space
Microsoft Windows-compatible mouse
One unused USB port
In order to install the software, you must have administrator rights or rights
enabling you to install the software in an unimpeded manner.
12.3 Adaptor Box — Driver Installation

Before installing the software package, the CSI-D-5 must be installed.
1) Connect the CSI-D-5 to the CS 1000 and to the power supply as shown in section 11.
2) Connect the adaptor box to your PC via the USB cable. Your PC shows you the new
hardware.
If you do not have a driver installed, your PC will ask you to insert a driver CD.
The CoCoS 1000 setup makes a note of the USB port during installation.
Installation may have to be repeated if you use different USB port later on.

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CoCoS 1000
Insert the CD-ROM with the CoCoS1000 software package, then press .
3) Select the letter of your CD-ROM drive.
Press .
The driver SER2PL.SYS will now be installed.
4) If installation is successful, you will find the driver with the corresponding COM port no.
in your device manager. Locate the COM port no. You now have to run CoCoS 1000.

BeWa CS1000 3247149k en.doc 2006-03-14
CoCoS 1000
12.4 Installing CoCoS 1000

1) Before installing the software package, the CSI-D-5 must be properly installed and
connected to your PC. The CS 1000 should start when voltage is supplied to the adaptor
box.
2) Insert the CD-ROM with the CoCoS1000 software package.

The CD contains two folders and several files.
• The 7561 folder contains the driver for the adaptor box.
• The FONTS folder contains the font of the CS, which should be installed automatically with
the software.
3) To install the software, run SETUP.EXE.
The following screens will appear during installation.

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CoCoS 1000
Press .
Select your installation path and then press .

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CoCoS 1000
Press
Wait until installation is completed.
Now press .

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CoCoS 1000
Upon successful completion of installation you will be asked to restart your PC.
Close all other Windows applications and press Yes.
12.5 Using CoCoS 1000

Before launching the software connect the CS 1000 properly to your PC via the CSI-
D-5 and insert the power adaptor in the AC line (see section 11.2)
1) To launch CoCoS1000, run CoCoS1000.exe in the installation folder.
2) After launching the software, the serial port has to be set first.

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CoCoS 1000
Depending on your Windows operating system, the program will show “COM3” or
“ASRL3::INSTR” for serial port number 3.
The number always corresponds to the serial port.
[The correct serial port can be found in Windows Device Manager (see hardware
installation).]
Select the serial port and press .
A popup window will remind you to check if the CS 1000 is properly connected via the CSI-D-
5 to your PC and the power adaptor is inserted in the AC line.
Press .
This screenshot shows a virtual CS 1000 front panel. Its appearance and handling is similar
to a real CS 1000 with the display option (see section 8.1).

BeWa CS1000 3247149k en.doc 2006-03-14
CoCoS 1000
The buttons at the right have the following functions:

Button / Elements Description
Starts the Power Up Menu

(see section 8.2.1)
Program is scanning the COM port for connected devices
Green while scanning
Shows the addresses of all devices found → Select your device
For saving measurement data online on the PC as a [*.sav] file

(see section 12.6)
For internal use only
Exits the program
In the event of an error (see also section 16) the status LED is continuously red (no blinking
code) and the error code is shown below the keypad.

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CoCoS 1000
12.6 Save Results online

Measured data of the sensor can be stored as a file on the PC on line by
pressing Save Results.
[The button changes to Stop Saving]

The file name and the directory can be selected:
The file is stored in a Custom Pattern format (.SAV), which can be opened with a text editor.
We recommend: Windows Editor or Notepad.
The data can be directly imported into Microsoft Excel.
The following data is stored. Values are separated by tabs.

Year Month Day Hours Min Sec ISO ISO ISO SAE SAE SAE SAE Temp Flow Drive
4µm 6µm 14µm A B C D
2005 8 2 15 01 30 14 12 8 3.6 3.0 2.1 0.0 26.7 100 18
2005 8 2 15 01 50 14 12 9 3.9 3.2 2.2 0.0 26.7 100 18
2005 8 2 15 02 10 14 12 9 4.1 3.5 2.6 0.0 26.7 100 18
2005 8 2 15 02 30 15 13 9 4.4 3.8 2.8 0.0 26.7 100 18
... . . .. .. .. .. .. .. .. .. .. .. .. .. ..
2005 8 2 15 13 10 15 13 9 4.6 4.0 3.1 0.0 26.7 100 18
The save procedure can be stopped by pressing Stop Saving.

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CoCoS 1000
12.7 Troubleshooting
CS font not installed.

• While installing CoCoS1000 the font CS 1000.fft is installed in the respective directory.
Sometimes problems occur subsequent to installation, causing the following error to be
shown in the display of the CoCoS1000
• If the display shows different characters, the CS font has to be installed manually.
• The typeface CS 1000-Liteon Standard (CS 1000-Liteon.ttf) is installed under Control

Panel → Fonts. When asked, press to overwrite the TFF file already
installed.

BeWa CS1000 3247149k en.doc 2006-03-14
Removing, Disposal
13 Removing the CS from the Hydraulic System

1. Remove electric plug from CS.
2. Remove the hydraulic measurement line from the hydraulic system first, then
from the INLET port of the CS.
3. Remove the hydraulic return-flow line from the OUTLET port of the CS.
4. The CS can now be removed.
13.1 Disposal / Recycling and Decommissioning

The packing material is to be disposed of as specified by law or national regulations.
It can be reused.
When decommissioning and/or disposing of the CS, adherence is to be maintained to local
guidelines and regulations pertaining to occupational safety and environmental protection.
This applies in particular to the oil in the unit, components covered with oil and electronic
components.
After disassembling the unit and separating the various materials, they can be reused or
disposed of properly in accordance with local regulations.
14 Spare parts and Accessories

Description Qty. Part no.
Connector with 2 m cable, screened, 8-pole, M12x1 1 3281220
Connector with 5 m cable, screened, 8-pole, M12x1 1 3281239
Extension cable 5 m, socket 8-pole, M12x1 / plug 8-pole, M12x1 1 3281240
Connector 8-pole, M12x1, screened, with screw clamp 1 3281243
CD with - PC-Software package CoCoS 1000 and
1 3251484
- Operation and Maintenance Instruction
Contamination Sensor Interface CSI-D-5 1 3249563
O-ring for flange connection model (4,8x1,78 - 80 Shore FPM) 1 6003048

BeWa CS1000 3247149k en.doc 2006-02-24
Tables - ISO 4406 / SAE AS 4059
15 ISO 4406 and SAE AS 4059 Classes
15.1 ISO 4406:1999

In ISO 4406 particle counts are determined cumulatively, i.e. > 4 µm(c), >6 µm(c) and
>14 µm (c) (manually by filtering the fluid trough an automatically using particle counters)
and allocated to measurement references.
The goal of allocating particle counts to references is to facilitate the assessment of fluid
cleanliness ratings.
In 1999 the "old" ISO 4406 was revised and the size ranges of the particle sizes undergoing
analysis redefined. The counting method and calibration were also changed.
This is important for the user in his everyday work:
Even thought the measurement references of the particles undergoing analysis have
changed, the cleanliness code will change only in individual cases. When drafting the "new"
ISO 4406 it was ensured that not all the existing cleanliness provisions for systems had to be
changed.
15.1.1 ISO 4406 table

Allocation of particle counts to cleanliness classes:
Particle count / Particle count /
100 ml 100 ml
Class More than Up to (and including) Class More than Up to (and including)
0 0 1 15 16,000 32,000
1 1 2 16 32,000 64,000
2 2 4 17 64,000 130,000
3 4 8 18 130,000 250,000
4 8 16 19 250,000 500,000
5 16 32 20 500,000 1,000,000
6 32 64 21 1,000,000 2,000,000
7 64 130 22 2,000,000 4,000,000
8 130 250 23 4,000,000 8,000,000
9 250 500 24 8,000,000 16,000,000
10 500 1,000 25 16,000,000 32,000,000
11 1,000 2,000 26 32,000,000 64,000,000
12 2,000 4,000 27 64,000,000 130,000,000
13 4,000 8,000 28 130,000,000 250,000,000
14 8,000 16,000

BeWa CS1000 3247149k en.doc 2005-10-12
Tables - ISO 4406 / SAE AS 4059
15.2 SAE AS 4059

The analysis Methods can be applied in the same manner as ISO 4406:1999.
The SAE cleanliness classes are based on particle size, number and distribution. The
particle size determined depends on the measurement process and calibration; consequently
the particle size are labeled with letters (A-F).
The following table shows the cleanliness in relation to the particle concentration determined.
15.2.1 SAE AS 4059 table

Maximum Particle count / 100 ml
Size ISO > 4 µm(c) > 6 µm(c) > 14 µm(c) > 21 µm(c) > 38 µm(c) > 70 µm(c)
11171
Size Code A B C D E F
000 195 76 14 3 1 0
00 390 152 27 5 1 0
0 780 304 54 10 2 0
1 1,560 609 109 20 4 1
2 3,120 1,220 217 39 7 1
C 3 6,250 2,430 432 76 13 2
L
A 4 12,500 4,860 864 152 26 4
S 5 25,000 9,730 1,730 306 53 8
S
E 6 50,000 19,500 3,460 612 106 16
S 7 100,000 38,900 6,920 1,220 212 32
8 200,000 77,900 13,900 2,450 424 64
9 400,000 156,000 27,700 4,900 848 128
10 800,000 311,000 55,400 9,800 1,700 256
11 1,600,000 623,000 111,000 19,600 3,390 512
12 3,200,000 1,250,000 222,000 39,200 6,780 1,020

BeWa CS1000 3247149k en.doc 2005-10-12
Status LED- Display / Error codes
16 Status LED - Display / Error codes

LED Blink code / CS1000 Status To do Error
No.
Display /
Analog Ausgang /
SwitchOut
-
Green Device o.k. ---
Red
2 LOW Flow too low
Check the flow to 30-300
ml/min. 1
Increase inlet pressure or
4,4 mA / 2,2 V reduce outlet pressure.
open
Red
2 HIGH Flow too high
Check the flow to 30-300
ml/min. 2
Reduce inlet pressure or
19,6 mA / 9,8 V increase outlet pressure.
open
Red
NoINFO Flow definition not
Check flow.
Increase or reduce inlet -
possible
pressure.
19,9 mA / 9,95 V
open
Red
CHECK Flow definition not Check flow and fluid 3
possible cleanness.
19,9 mA / 9,95 V
open

BeWa CS1000 3247149k en.doc 2006-03-14
Status LED- Display / Error codes
LED Blink code / CS1000 Status To do Error

No.
Display
Reset device (re-supply
Red Firmware error voltage to sensor) or -1...-19
contact HYDAC
Red Communication error Check wiring -20...-39

Red General system error voltage to sensor) or -40...-69
contact HYDAC
Error during automatic
Red voltage to sensor, check -70
adjustment
flow or contact HYDAC
Red Error measuring cell LED voltage to sensor, check -100
flow or contact HYDAC

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Factory default settings
17 Factory default settings / Basic settings
17.1 Power Up menu

Power Up Menu Value
MODE M1
M.TIME 60
pPRTCT 0
ADRESS HECOM A
DSPLY ISO
Mode Value
MODE M2 RELAY1 MEAS.CH ISO
MODE M2 RELAY1 SW.FNCT BEYOND
MODE M2 RELAY1 LIMITS LOWER 17.15.12
MODE M2 RELAY1 LIMITS UPPER 21.19.16
MODE M3 MEASCH ISO
MODE M3 TARGET 17.15.12
MODE M4 MEASCH ISO
MODE M4 TARGET 17.15.12
MODE M4 RESTART 21.19.16
MODE M4 CYCLE 60
17.2 Measuring menu

Measuring Menu Value
DSPLY ISO
SWtOUT M1
ANaOUT SAeMAX

BeWa CS1000 3247149k en.doc 2006-03-14
Tecnical Data / Model code
18 Technical data
General data
Mounting position arbitrary
Self-diagnosis continuously with error indication
via status LED and display
Display (only CS 1x2x) LED, 6 digits, in 17 segment format
Measured variables ISO (ISO 4406:1999)
SAE (SAE AS 4059 (D))
Service variables Flow ml/min
Out mA or VDC (according to model)
Drive %
Temp °C et °F
Ambient temperature range -30° ... +80° C / -22° ... 176° F
Storage temperature range -40° ... +80° C / -40° ... 176° F
relative humidity max. 95%, non-condensing
Materials used Body: Lids: Other:
Material of sealings FPM -> CS 1xx0
EPDM -> CS 1xx1
Electrical safety class III (low voltage protection)
IP class IP67
Weight 1,3 kg
Hydraulic data
Measuring range Display shows class from:
min: ISO 7/6/5 ...max: ISO 28/27/26
Calibrated within the range ISO 13/11/10 ... 23/21/18
Accuracy +/- 1/2 ISO class in the calibrated range
INLET 100 bar max. / 1450 psi max.
OUTLET 100 bar max. / 1450 psi max.
Connectors INLET: Thread G 1/4, ISO 228
OUTLET: Thread G 1/4, ISO 228
Permissible measuring flow rate 30 ... 300 ml/min
Permissible viscosity range 1 ... 1000 mm²/s
Fluid temperature range 0° ... +85° C / 32° ... 185° F

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Electrical data
Connection plug M12x1, 8 pole, male,
specified in DIN VDE 0627 resp. IEC61984
Power supply voltage 9 ... 36 V DC, residual ripple < 10%
Power consumption 3 Watt max.
Analog output 4 conductor technology
4 ... 20mA active output (max. burden 330Ω) or
0 ... 10 V active output (min. load resistor 820Ω)
Switching Output passive, n-switching Power MOSFET:
max. current 1,5 A, normally open
RS-485 Interface 2 wire, half duplex
HYDAC Single Wire interface For HMG 3000 use only
19 Service
Shipping Address for Recalibration and Repair Work
HYDAC Servicenter GmbH

Rehgrabenstrasse, Werk 7
66121 Saarbrücken, Germany
Phone: ++49 (0)681 509 - 01

BeWa CS1000 3247149k en.doc 2006-03-14
20 Model code

BeWa CS1000 3247149k en.doc 2006-03-14

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Operating and maintenance instructions CS 1000 &

Valid for firmware version V 1.28

Doc.: 3247149k / 2006-03-15

Warenzeichen Trademarks Marques

Copyright © 2005 by Copyright © 2005 by Copyright © 2005 by

Haftungsausschluss Exclusion of liability Exclusion de la garantie

Copyright © by Copyright © by Copyright © by

HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH HYDAC FILTERTECHNIK GmbH

Marcas Varumärken Marchi di fabbrica

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HYDAC Filtertechnik GmbH en Page 1

6.4 Electrical Installation............................................................................................ 24

9.2.3 ISO Code (ISO), 3-digit ................................................................................ 46

9.2.4 ISO + T (ISO+T).......................................................................................... 48

9.2.5 Fluid Temperature (TEMP)............................................................................ 51

HYDAC Filtertechnik GmbH en Page 4

as owner of a product manufactured by us, we have produced this manual, comprising

HYDAC Filtertechnik GmbH

The editor would welcome your involvement.

HYDAC Filtertechnik GmbH en Page 5

Modifications to the Product

HYDAC Filtertechnik GmbH en Page 6

... And now for a few tips on using this documentation.

Documentation no. - Edition no. Index

Please note that the method described above of locating specific

HYDAC Filtertechnik GmbH en Page 7

1 General Safety Precautions

1.1 Obligations and Liability

1.2 Explanation of Symbols and Warnings, etc.

HYDAC Filtertechnik GmbH en Page 8

1.2.1 Basic Symbols

This symbol designates safety instructions whose non-observance may

This symbol designates safety instructions whose non-observance may

1.3 Proper/Designated Use

1.4 Improper Use

1.5 Safety Devices

HYDAC Filtertechnik GmbH en Page 9

1.6 Informal Safety Precautions

Warning: Pressurized fluids pose a hazard to life and limb.

1.7 Instructions to Be Followed in the Event of an Emergency

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1.8 Training and Instruction of Personnel

1.9 Safety Measures to Be Followed in Normal Operation

1.10 Electrical Hazards

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1.11 Maintenance, Servicing and Troubleshooting

1.12 Modifications to the CS

Some cleaning agents may pose a health hazard, especially when

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2 Transportation, Packing, Storage

2.1 Transportation & Packing

2.2.1 Storage conditions

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3 Model code / Product identification

Line Definition Description

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5.1 Restrictions Pertaining to the Use of the CS

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