Ermchtigt und not ifiz iert g em A rti kel 1 0 de r Richtlinie des Rates vom 21. Dezember 1988 zur Angleichung der Rechts- und Verwaltung svorschriften d e r M i t g l i e ds t a a t e n b er B auprod ukte (89/106/EWG)
ETA-04/0084
Handelsbezeichnung
Trade name
Zulassungsinhaber
Holder of approval
Hilti Aktiengesellschaft Business Unit Anchors 9494 Schaan FRSTENTUM LIECHTENSTEIN Kraftkontrolliert spreizender Verbunddbel mit Ankerstange aus galvanisch verzinktem Stahl in den Gren M8x55, M10x65, M12x75, M16x90 und M20x120 zur Verankerung im Beton
Torque controlled bonded anchor with anchor rod made of galvanised steel of sizes M8x55, M10x65, M12x75, M16x90 and M20x120 for use in concrete
Geltungsdauer vom
Validity from
23. September 2004 23. September 2009 Hilti HIT-HY 150: Hilti Werk 6 Deutschland HIT-TZ: Hilti Werk 1 Frstentum Liechtenstein
bis
to
Herstellwerk
Manufacturing plant
I
1
Deutsches Institut fr Bautechnik is authorized to check whether the provisions of this European Technical Approval are met. Checking may take place in the manufacturing plant. Nevertheless, the responsibility for the conformity of the products to the European Technical Approval and for their fitness for the intended use remains with the holder of the European Technical Approval. This European Technical Approval is not to be transferred to manufacturers or agents of manufacturers other than those indicated on page 1, or manufacturing plants other than those indicated on page 1 of this European Technical Approval. This European Technical Approval may be withdrawn by Deutsches Institut fr Bautechnik, in particular after information by the Commission on the basis of Article 5 (1) of Council Directive 89/106/EEC. Reproduction of this European Technical Approval including transmission by electronic means shall be in full. However, partial reproduction can be made with the written consent of the Deutsches Institut fr Bautechnik. In this case partial reproduction has to be designated as such. Texts and drawings of advertising brochures shall not contradict or misuse the European Technical Approval. The European Technical Approval is issued by the approval body in its official language. This version corresponds to the version circulated within EOTA. Translations into other languages have to be designated as such.
1 2 3 4
24268.04
Official Journal of the European Communities N L 40, 11.02.1989, p. 12 Official Journal of the European Communities N L 220, 30.08.1993, p. 1 Bundesgesetzblatt I, p. 812, zuletzt gendert durch Gesetz ('last amended by law on') vom 15.12.2001, Bundesgesetzblatt I, p. 37622 Official Journal of the European Communities N L 17, 20.01.1994, p. 34
II
1
1.1
1.2
2
2.1
The technical documentation of this European Technical Approval is deposited at the Deutsches Institut fr Bautechnik and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is handed over to the approved bodies.
24268.04
The two components of the injection mortar Hilti HIT - HY 150 are delivered in unmixed condition in mortar cartridges in a size of 330 ml, 500 ml and 1400ml (foil pack cartridge) or in a size of 1100 ml (jumbo hard cartridge) respectively according to Annex 2. The anchor shall only be packaged and supplied as a complete unit, mortar cartridges being packed separately from anchor rods (including nut and washer). 2.2 Methods of verification The assessment of fitness of the anchor for the intended use in relation to the requirements for mechanical resistance and stability and safety in use in the sense of the Essential Requirements 1 and 4 has been made in accordance with the "Guideline for European Technical Approval of Metal Anchors for Use in Concrete", Part 1 "Anchors in general" and Part 5 "Bonded anchors" as well as the TR 018 "Torque-controlled bonded anchors", on the basis of Option 1. In addition to the specific clauses relating to dangerous substances contained in this European Technical Approval, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the EU Construction Products Directive, these requirements need also to be complied with, when and where they apply.
3
3.1
3.2 3.2.1
The prescribed test plan has been deposited at the Deutsches Institut fr Bautechnik and is handed over only to the approved bodies involved in the conformity attestation procedure.
24268.04
The manufactured components of the anchor shall be subjected to the following tests: Dimensions of component parts: anchor rod (diameter, length, thread); hexagon nut (well running, wrench size across flats); washer (diameter, thickness); resin (fill quantity, fill weight); hardener (fill quantity, fill weight). Material properties: anchor rod (tensile strength, yield limit); hexagon nut (proof load); washer (hardness); mortar (condition, curing time, viscosity); hardener (condition, reactivity). Thickness of the zinc coating. Coating. Visual control of completeness of the anchor. The frequency of controls and tests conducted during production and on the assembled anchor is laid down in the prescribed test plan taking account of the automated manufacturing process of the anchor. The results of factory production control are recorded and evaluated. The records include at least the following information: designation of the product, basic material and components; type of control or testing; date of manufacture of the product and date of testing of the product or basic material and components; result of control and testing and, if appropriate, comparison with requirements; signature of person responsible for factory production control. The records shall be presented to the inspection body involved in the continuous surveillance. On request they shall be presented to the Deutsches Institut fr Bautechnik. Details of the extent, nature and frequency of testing and controls to be performed within the factory production control shall correspond to the prescribed test plan which is part of the technical documentation of this European Technical Approval. 3.2.2 Tasks of approved bodies 3.2.2.1 Initial type-testing of the product For initial type-testing the results of the tests performed as part of the assessment for the European Technical Approval shall be used unless there are changes in the production line or plant. In such cases the necessary initial type-testing has to be agreed between the Deutsches Institut fr Bautechnik and the approved bodies involved. 3.2.2.2 Initial inspection of factory and of factory production control The approved body shall ascertain that, in accordance with the prescribed test plan, the factory, in particular the staff and equipment, and the factory production control are suitable to ensure a continuous and orderly manufacturing of the anchor with the specifications mentioned in 2.1 as well as in the Annexes to the European Technical Approval, in accordance with the prescribed test plan. 3.2.2.3 Continuous surveillance The approved body shall visit the factory at least once a year for surveillance. It has to be verified that the system of factory production control and the specified automated manufacturing process are maintained taking account of the prescribed test plan. Continuous surveillance and assessment of factory production control have to be performed according to the prescribed test plan.
24268.04
The results of product certification and continuous surveillance shall be made available on demand by the certification body or inspection body, respectively, to the Deutsches Institut fr Bautechnik. In cases where the provisions of the European Technical Approval and the prescribed test plan are no longer fulfilled the conformity certificate shall be withdrawn. 3.3 CE marking The CE marking shall be affixed on each packaging of anchors. The symbol "CE" shall be accompanied by the following information: identification number of the certification body; name or identifying mark of producer and manufacturing plant; the last two digits of the year in which the CE marking was affixed; number of the EC certificate of conformity; number of the European Technical Approval; use category (ETAG 001-1 Option 1); size.
Assumptions under which the fitness of the product for the intended use was favourably assessed
Manufacturing The anchor is manufactured in accordance with the provisions of the European Technical Approval using the automated manufacturing process as identified in the inspection of the plant by the Deutsches Institut fr Bautechnik and the approved body and laid down in the technical documentation. Installation Design of anchorages The fitness of the anchor for the intended use is given under the following conditions: The anchorages are designed in accordance with the "Guideline for European Technical Approval of Metal Anchors for Use in Concrete", Annex C, Method A, under the responsibility of an engineer experienced in anchorages and concrete work. Verifiable calculation notes and drawings are prepared taking account of the loads to be anchored. The position of the anchor is indicated on the design drawings (e.g. position of the anchor relative to reinforcement or to supports, etc.). Installation of anchors The fitness for use of the anchor can only be assumed if the anchor is installed as follows: anchor installation carried out by appropriately qualified personnel and under the supervision of the person responsible for technical matters of the site; use of the anchor only as supplied by the manufacturer without exchanging the components of an anchor; anchor installation in accordance with the manufacturers specifications and drawings using the tools indicated in the technical documentation of this European Technical Approval; checks before placing the anchor to ensure that the strength class of the concrete in which the anchor is to be placed is in the range given and is not lower than that of the concrete to which the characteristic loads apply; check of concrete being well compacted, e.g. without significant voids; keeping the effective anchorage depth;
4.1
4.2 4.2.1
4.2.2
24268.04
4.2.3
keeping of the edge distance and spacing to the specified values without minus tolerances; positioning of the drill holes without damaging the reinforcement; drilling a cylindrical hole by hammer drilling or hand guided diamond drilling, hand guided diamond drilling only by using the Hilti diamond drilling machine DD EC-1 and the corresponding core bits DD-C; in case of aborted drill hole: the drill hole shall be filled with mortar; before installation of the anchor checking the minimum embedment depth by inserting the anchor rod into the drill hole (the minimum embedment depth is achieved when the threads of the anchor rod are in level with the concrete surface); mortar injection by using the equipment given in the manufacturer's instruction and the mortar cartridges including the static mixer shown in Annex 1; discarding the first trigger pulls of mortar (the specific number is given in the manufacturer's instruction) of each new cartridge; taking from the manufacturer's instruction the admissible processing time (open time) of a cartridge including setting of the anchor rod as a function of the anchor component installation temperature and the ambient temperature of the concrete; filling the drill hole uniformly starting from the drill hole bottom, in order to avoid entrapment of air; removing the mixer slowly bit by bit during insertion; filling the drill hole with the minimum quantity of the injection mortar given in the manufacturer's instruction (appr. 1/2 of the drill hole or if the drill hole is filled with water the complete drill hole to displacing the existing water respectively); driving the anchor rod by manual turning into the mortar-filled drill hole up to the marked anchorage depth; achieving the anchorage depth (installation depth), injection mortar must be visible at the base material surface; replacing the static mixer if work is interrupted for a time exceeding the indicated processing time of the cartridge; the anchor component installation temperature shall be at least +5 C; during curing of the injection mortar the temperature of the concrete must not fall below +5 C; observing the curing time according to Annex 2, Table 2 until the anchor may be loaded (for wet concrete the curing time according to Annex 2, Table 2 must be doubled); when curing complete attaching the fixture to be anchored in compliance with the torque moments given in Annex 4, Table 5 by using a calibrated torque wrench. Responsibility of the manufacturer It is in the responsibility of the manufacturer to ensure that the information on the specific conditions according to 1 and 2 including Annexes referred to as well as 4.2.1, 4.2.2 and 5.1 is given to those who are concerned. This information may be made by reproduction of the respective parts of the European Technical Approval. In addition all installation data shall be shown clearly on the package and/or on an enclosed instruction sheet, preferably using illustration(s). The minimum data required are: drill bit; hole depth; diameter of anchor rod; minimum effective anchorage depth; maximum thickness of the fixture; information on the installation procedure, preferably by means of an illustration; anchor component installation temperature; ambient temperature of the concrete during installation of the anchor; curing time until the anchor may be loaded as a function of the ambient temperature in the concrete during installation; maximum torque moment; identification of the manufacturing batch. All data shall be presented in a clear and explicit form.
24268.04
5
5.1
Seyfert Vizeprsident
Beglaubigt: Kummerow
24268.04
Anchor rod
H IT -H Y
1 5 0
HIT-HY 150
Mixer
HIT-TZ Mxx*xx/xx
Annex 1
of European Technical Approval
ETA-04/0084
ETA HIT-TZ (Annex)-2004-10-20.doc
HIT-HY 150
Marking: Hilti HIT-HY 150 production date production time expiry date
H IT - H Y
1 5 0
Table 1: Materials
Designation Mortar cartridge Marking Material Aggregate: Quartz sand Binder: Cement, reaction resin Hardener: Dibenzoylperoxid
1)
HIT-HY 150
+5 to +9 +10 to +14 +15 to +19 +20 to +24 +25 to +29 +30 to +40
1)
90 75 60 50 45 40
These data are valid for dry concrete only. In wet concrete the curing times must be doubled.
Annex 2
of European Technical Approval
ETA-04/0084
ETA HIT-TZ (Annex)-2004-10-20.doc
Table 3:
Part 1 2 3
1)
Annex 3
of European Technical Approval
ETA-04/0084
ETA HIT-TZ (Annex)-2004-10-20.doc
HIT-TZ Mxx*xx/xx
d0
hef h1 hmin
Table 5:
M10x65 12 12,5 70 65 12 23
M12x75 14 14,5 80 75 14 40
df t fix
M16x90 18 18,5 95 90 18 70
Nominal drill hole diameter Cutting diameter of drill bit Depth of drilled hole Anchorage depth Diameter of clearance hole in the fixture Torque moment
1)
10 10,45 60 55 9 12
Tinst = [Nm]
Nominal diameter of drill bits of percussion drilling machines or nominal diameter of core bits DD-C of diamond drilling machines DD EC-1 respectively
Table 6:
Minimum thickness of concrete member, minimum spacing and minimum edge distance of anchors
HIT-TZ M8x55 hmin smin fr c cmin fr s [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 110 40 50 40 70 40 65 50 80 M10x65 130 50 70 50 80 60 85 60 120 M12x75 150 55 75 55 85 70 100 70 130 M16x90 180 70 80 70 85 80 100 80 140 M20x120 240 80 90 80 90 100 120 100 150
Cracked concrete
Annex 4
of European Technical Approval
ETA-04/0084
M10x65
M12x75
M16x90
M20x120
NRk,s
[kN] [-]
22
35
51 1,5
94
147
Pullout failure Characteristic resistance in cracked concrete Characteristic resistance in non-cracked concrete Increasing factors for NRk,p for cracked and non-cracked concrete Partial safety factor
1) Mp
NRk,p NRk,p
9 16
16 20
30 2)
40 2)
55
65
90
120
Splitting failure Effective anchorage depth Spacing Edge distance Partial safety factor
1) 2)
55
65
90
120
1) Msp
In absence of other national regulations. Pullout failure is not decisive. 3) The partial safety factor 2 = 1,0 is included.
M8x55 [kN] [mm] [mm] [kN] [mm] [mm] 3,6 0,4 0,6 6,3 0,2 0,6
Annex 5
of European Technical Approval
ETA-04/0084
VRk,s
[kN] [-]
11
17
25 1,25
47
74
Steel failure with lever arm Characteristic resistance Partial safety factor
1) Ms
MRk,s
[Nm] [-]
23
45
79 1,25
200
390
Concrete pryout failure Factor in equation (5.6) of ETAG Annex C, 5.2.3.3 Partial safety factor
1) Mcp
[-] [-]
1,0 1,8
2)
2,0
Concrete edge failure Effective length of anchor in shear loading Diameter of anchor Partial safety factor
1) 2)
lf dnom
55 10
65 12
75 14 1,8
2)
90 18
120 22
1) Mc
In absence of other national regulations. The partial safety factor 2 = 1,0 is included.
Annex 6
of European Technical Approval
ETA-04/0084