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H O U S E O F P I P I N G M AT E R I A L

AUTHORISED STOCKISTS
MAHARASHTRA SEAMLESS LTD.
FOR SEAMLESS - ERW PIPES
FORGE & FORGE LTD.
FOR FL ANGES

DEALERS IN ALL TYPES OF PIPES, TUBES & FITTINFS


7/B, PARVATI CHAMBERS, OPP. APSARA CINEMA,
PRATAPNAGAR ROAD, VADODARA - 390 004. (GUJARAT)
PHONE : (O) (0265) 2580875
FAX : (0265) 2581562
MOBILE : 98250 37910
E-MAIL : mechtech@wilnetonline.net

COMPANY PROFILES
NAME OF COMPANY

PIPE HOUSE

YEAR OF ESTABLISHMENT

1993

ADDRESS

7/B, PARVATI CHAMBERS,


OPP. APSARA CINEMA ,
PRATAPNAGAR ROAD,
VADODARA - 390 004. (GUJARAT)

TELEPHONE NOS.

(O) (0265) 2580875 (R) (0265) 2633378

FAX

(0265) 2581562

MOBILE

98250 37910

E-MAIL

mechtech@wilnetonline.net

PROPRIETOR

HARDIK H. SHAH

NO. OF EMPLOYEE

SEVEN

S.T. NOS.

:
:

GST NO. 1912000871 DT. 01/07/2002


CST NO. GUJ. 8C 4909 DT. 10/08/1993

ECC NO.

AJKPS 9552 JXD001

PAN NO.

AJKPS 9552J

BANKERS

BANK OF BARODA
PRATAPNAGAR BRANCH

TURNOVER

2000
2001
2002
2003

2001
2002
2003
2004

229
247
349
455

L ACS
L ACS
L ACS
L ACS

330 MIN

0.30 MAX 0.40-1.06 0.025 0.025

ASTM A333/1

0.30 MAX 0.29-1.06 0.025 0.025 0.10 MIN

ASTM A334/6

0.15 MAX 0.30-0.60 0.025 0.025 0.50 MAX 4.00-6.00

0.15 MAX 0.30-0.60 0.025 0.025 0.50 MAX 4.00-6.00

ASTM A335/P3

ASTM A335/P9

ASTM A335/P11 0.05-0.15 0.30-0.60 0.025 0.025 0.50-1.00 4.00-1.50

ASTM A335/P12 0.05-0.15 0.30-0.60 0.025 0.025 0.50 MAX 0.80-1.25

ASTM A335/P22 0.05-0.15 0.30-0.60 0.025 0.025 0.50 MAX 1.90-2.60

0.10-0.20 0.30-0.80 0.025 0.025 0.10-0.50

0.10-0.20 0.30-0.61 0.025 0.025 0.10-0.30 0.50-0.81

ASTM A335/P1

ASTM A335/P2

0.30 MAX 0.29-1.06 0.025 0.025 0.10 MIN

0.30 MAX 0.40-1.06 0.025 0.025

ASTM A333/6

ASTM A334/1

0.06-0.18 0.27-0.63 0.048 0.058

0.06-0.18 0.27-0.63 0.048 0.058 0.25 MAX

ASTM A179

ASTM A192

0.44-0.65

0.44-0.65

0.44-0.65

0.44-0.65

0.44-0.65

0.44-0.65

0.44-0.65

415 MIN

415 MIN

415 MIN

415 MIN

415 MIN

380 MIN

380 MIN

415 MIN

415 MIN

J14

415 MIN

415 MIN

415 MIN

415 MIN

380 MIN

380 MIN

415 MIN

30
J14

30

30

30

30

30

30

30

30

35

415 MIN
380 MIN

-50 F
415 MIN

380 MIN

30

35

485 MIN

30

35

29.5

36

50 mm MIN
Longitudinal

90HRB MAX

85HRB MAX

77HRB MAX

72HRB MAX

ELONGATION HARDNESS
IN

380 MIN

415 MIN

330 MIN

415 MIN

330 MIN

MPa

YIELD
STRESS

-50 0 F
380 MIN

0.35 MAX 0.29-1.06 0.025 0.025 0.10 MIN 0.40 MAX 0.40 0.15 MAX 0.40 0.08 485 MIN

ASTM A106/C

-500 F
40 x 10

MPa

0.25 MAX 0.27-0.93 0.025 0.025 0.10 MIN 0.40 MAX 0.40 0.15 MAX 0.40 0.08 330 MIN

Ni % Va %
MAX MAX

0.30 MAX 0.29-1.06 0.025 0.025 0.10 MIN 0.40 MAX 0.40 0.15 MAX 0.40 0.08 415 MIN

Mo %

ASTM A106/A

Cu %
MAX

ASTM A106/B

Cr %

Si %

415 MIN

S %
MAX

0.25 MAX 1.20 MAX 0.050 0.060

P %
MAX

ASTM A53/B

Mn %

0.25 MAX 0.95 MAX 0.050 0.060

C %

TENSILE IMPACT
STRENGTH TEST

MECHANICAL PROPERTIES

ASTM A53/A

SPECIFIC ATION

CHEMICAL ANALYSIS

SPECIFICATIONS OF SEAMLESS PIPES

DIMENSIONS OF SEAMLESS PIPES

ANSI B-36.10
Wall Thikness (Nom)

Nominal
Pipe
Size

Outside
Diameter
(Nom)

Sch.
10

Sch.
20

Sch.
30

Std.
Wall

Sch.
40

10

1.7

1.7

2.4

14

2.2

2.2

3.0

10

17

2.3

2.3

15

21

2.8

2.8

20

27

2.9

2.9

25

33

3.4

32

42

40

48

50

60

65

73

80

89

90

102

100
125

Sch. Extra Sch.


60 Strong 80

Sch.
100

Sch.
120

Sch.
140

2.4

3.0

3.2

3.2

3.7

3.7

4.8

7.5

3.9

3.9

5.5

7.8

3.4

4.6

4.6

6.4

9.1

3.6

3.6

4.9

4.9

6.4

9.7

3.7

3.7

5.1

5.1

7.1

10.2

3.9

3.9

5.5

5.5

8.7

11.1

5.2

5.2

7.0

7.1

9.5

14.0

5.5

5.5

7.6

7.6

11.1

15.2

5.7

5.7

8.1

8.1

16.2

114

6.0

6.0

8.6

8.6

11.1

13.5

17.1

141

6.6

6.6

9.5

9.5

12.7

15.7

19.1

150

168

7.1

7.1

11.0

11.0

14.3

18.2

22.0

200

219

6.4

7.0

8.2

8.2

10.3

12.7

12.7

15.1

18.2

20.6

23.0

22.2

250

273

6.4

7.8

9.3

9.3

12.7

12.7

15.1

18.2

21.4

25.4

28.6

300

324

6.4

8.4

9.5

10.3

14.3

12.7

17.5

21.4

25.4

28.6

33.3

350

356

6.4

7.9

9.5

9.5

11.1

15.1

12.7

19.1

23.8

27.7

31.8

35.7

400

406

6.4

7.9

9.5

9.5

12.7

16.7

12.7

21.4

26.2

30.9

36.5

40.5

450

457

6.4

7.9

11.1

9.5

14.3

19.1

12.7

23.8

29.4

34.9

39.7

45.2

500

508

6.4

9.5

12.7

9.5

15.1

20.7

12.7

26.2

32.5

38.1

44.5

50.0

600

610

6.4

9.5

14.3

9.5

17.5

24.6

12.7

30.9

33.9

46.0

52.4

59.5

750

762

7.9

12.7

15.9

9.5

12.7

NOTE : All DImensions are in Milimeters

Sch.
XX
160 Strong

90 L. R. ELBOW

E1

18.0 L. R. RETURN

CAP

450 L. R. ELBOW

ANSI B-16.9
Nominal
Pipe
Size

90 0 L. R. Elbow
Centre to Face
A

15

180 0 L. R. Return

45 0 Long Radius Elbow

Cap
Length
E

Cap
Length
E,

48

25

25

57

43

25

25

76

56

38

38

48

95

70

38

38

29

57

114

83

38

38

35

76

152

106

38

44

44

95

191

132

38

51

51

114

229

159

51

64

133

57

133

267

184

64

76

100

152

64

152

305

210

64

76

125

190

79

190

381

262

76

89

150

229

95

229

457

313

89

102

200

305

127

305

610

414

102

127

250

381

159

381

762

518

127

152

300

457

190

457

914

619

152

178

350

533

222

533

1067

711

165

191

400

610

254

610

1219

813

178

203

450

686

286

686

1372

914

203

229

500

762

318

762

1524

1016

229

254

Centre
to Face
B

Centre to
Radius

Centre
to Face
P

Back to
Face
K

38

16

38

76

20

29

11

29

25

38

22

38

32

48

25

40

57

50

76

65

95

80

114

90

NOTE : All DImensions are in Milimeters

SEAMLESS BUTT -- WELDING FITTINGS

CONCENTRIC REDUCERS

ANSI B-16.9

ECCENTRIC REDUCERS

Nominal
Pipe Size

Length
H

Nominal
Pipe Size

Length
H

Nominal
Pipe Size

Length
H

Nominal
Pipe Size

Length
H

20 x 10

38

80 x 40

89

200 x 80

152

450 x 250

381

20 x 15

38

80 x 50

89

200 x 90

152

450 x 300

381

25 x 10

51

80 x 65

89

200 x 100

152

450 x 350

381

25 x 15

51

90 x 32

102

200 x 125

152

450 x 400

381

90 x 40

102

200 x 150

152

500 x 300

508

178

500 x 350

508

25 x 20

51

32 x 15

51

90 x 50

102

250 x 80

32 x 20

51

90 x 65

102

250 x 100

178

500 x 400

508

178

500 x 450

508

32 x 25

51

90 x 80

102

250 x 125

40 x 15

64

100 x 25

102

250 x 150

178

40 x 20

64

100 x 32

102

250 x 200

178

40 x 25

64

100 x 40

102

300 x 100

203

40 x 32

64

100 x 50

102

300 x 125

203

50 x 20

76

100 x 65

102

300 x 150

203

50 x 25

76

100 x 80

102

300 x 200

203

50 x 32

76

100 x 90

102

300 x 250

203

50 x 40

76

125 x 50

127

350 x 150

330

65 x 25

89

125 x 65

127

350 x 200

330

65 x 32

89

125 x 80

127

350 x 250

330

65 x 40

89

125 x 90

127

350 x 300

330

65 x 50

89

125 x 100

127

400 x 200

356

80 x 25

89

150 x 50

140

400 x 250

356

80 x 32

89

150 x 65

140

400 x 300

356

150 x 80

140

400 x 350

356

150 x 90

140

150 x 100

140

150 x 125

140

NOTE : All DImensions are in Milimeters

EQUAL TEE

REDUCING OUTLET TEE

ANSI B-16.9
180 0 S. R. Return
Nominal C en Ce n
Pipe tre to tre to
Size
End End
C
M

Nominal
Pipe
Size

C e n Ce n
tre to tre to
End End
C
M

Nominal
Pipe
Size

Ce n Ce n
tre to tre to
End End
C
M

Nominal
Pipe
Size

Ce n Cen
tre to tre to
End End
C
M

15

25

25

15 x 15 x 8

25

25

80 x 80 x 25

86

67

200 x 200 x 80

178

152

20

29

29

15 x 15 x 10

25

25

80 x 80 x 32

86

70

200 x 200 x 90

178

152

25

38

38

80 x 80 x 40

86

73

200 x 200 x 100

178

156

80 x 80 x 50

86

76

200 x 200 x 125

178

162

80 x 80 x 65

86

83

200 x 200 x 150

178

168

90 x 90 x 40

95

79

250 x 250 x 80

216

184

90 x 90 x 50

95

83

250 x 250 x 90

216

184

90 x 90 x 65

95

79

250 x 250 x 100

216

184

90 x 90 x 80

95

92

250 x 250 x 125

216

191

100 x 100 x 40

105

86

250 x 250 x 150

216

194

100 x 100 x 50

105

89

250 x 250 x 200

216

203

100 x 100 x 65

105

95

300 x 300 x 100

254

216

100 x 100 x 80

105

98

300 x 300 x 125

254

216

100 x 100 x 90

105

102

300 x 300 x 150

254

219

125 x 125 x 50

124

105

300 x 300 x 200

254

229

125 x 125 x 65

124

108

300 x 300 x 250

254

241

125 x 125 x 80

124

111

350 x 350 x 150

279

238

350 x 350 x 200

279

248

350 x 350 x 250

279

257

350 x 350 x 300

279

270

400 x 400 x 150

305

264

400 x 400 x 200

305

273

400 x 400 x 250

305

283

400 x 400 x 300

305

295

400 x 400 x 350

305

305

32

48

48

40

57

57

50

64

64

20 x 20 x 10

29

29

20 x 20 x 15

29

29

65

76

76

25 x 25 x 10

38

38

80

86

86

25 x 25 x 15

38

38

90

95

95

25 x 25 x 20

38

38

100

105

105

32 x 32 x 15

48

48

125

124

124

32 x 32 x 20

48

48

150

143

143

32 x 32 x 25

48

48

200

178

178

40 x 40 x 15

57

57

250

216

216

40 x 40 x 20

57

57

300

254

254

40 x 40 x 25

57

57

350

279

279

40 x 40 x 32

57

57

400

305

305

50 x 50 x 20

64

44

125 x 125 x 90

124

114

450

343

343

50 x 50 x 25

64

51

125 x 125 x 100 124

117

500

381

381

50 x 50 x 32

64

57

50 x 50 x 40

64

60

150 x 150 x 50

143

121

150 x 150 x 65

143

121

150 x 150 x 80

143

124

150 x 150 x 90

143

127

150 x 150 x 100 143

130

150 x 150 x 125 143

137

65 x 65 x 25

76

57

65 x 65 x 32

76

64

65 x 65 x 40

76

67

65 x 65 x 50

76

70

NOTE : All DImensions are in Milimeters


5

900 S. R. ELBOW

1800 S. R. RETURN BEND

ANSI B-16.28
180 0 S. R. Return

Nominal
Pipe Size

90 0 S. R. Elbow
Centre to Face
A

Centre to
Centre P

Back to
Face K

25

25

51

41

32

32

64

52

40

38

76

62

50

51

102

81

65

64

127

100

80

76

152

121

90

89

178

140

100

102

203

159

125

127

254

197

150

152

305

237

200

203

406

313

250

254

508

391

300

305

610

467

350

356

711

533

400

406

813

610

450

457

914

686

500

508

1016

762

NOTE : All DImensions are in Milimeters


6

BLIND FLANGE

WELDING NECK FLANGE

SLIP - ON FLANGE
E

D
C

D
Y

R
A
O

R
A
O

R
A
O

DIMENSIONS OF CLASS 150 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

Dia of
Bolt
Circle

Dia of
Bolt
Holes

88.9
98.4
107.9
117.5
127.0
152.4
177.8
190.5
228.6
254.0
279.4
342.9
406.4
482.6
533.4
596.9
635.0
698.5
812.8

60.3
69.9
79.4
88.9
98.4
120.6
139.7
152.4
190.5
215.9
241.3
298.4
361.9
431.8
476.2
539.7
577.8
635.0
749.3

15.9
15.9
15.9
15.9
15.9
19.0
19.0
19.0
19.0
22.2
22.2
22.2
25.4
25.4
28.6
28.6
31.7
31.7
34.9

No. of
Holes

Thk of
Flange

4
4
4
4
4
4
4
4
8
8
8
8
12
12
12
16
16
20
20

11.1
12.7
14.3
15.9
17.5
19.0
22.2
23.8
23.8
23.8
25.4
28.6
30.2
31.8
34.9
36.5
39.7
42.9
47.6

Dia of
Hub

Length through Hub


W/N

S/O &
S/W
Y

30.2
38.1
49.2
58.7
65.1
77.8
90.5
107.9
134.9
163.5
192.1
246.1
304.8
365.1
400.0
457.2
504.8
558.8
663.6

15.9
15.9
17.5
20.6
22.2
25.4
28.6
30.2
33.3
36.5
39.7
44.4
49.2
55.6
57.1
63.5
68.3
73.0
82.5

47.6
52.4
55.6
57.1
61.9
63.5
69.8
69.8
76.2
88.9
88.9
101.6
101.6
114.3
127.0
127.0
139.7
144.5
152.4

L/J

Dia of Bore

Dia of
R/F

Depth
of
Socket

L/J

S/O &
S/W
B

15.9
15.9
17.5
20.6
22.2
25.4
28.6
30.2
33.3
36.5
39.7
44.4
49.2
55.6
79.4
87.3
96.8
103.2
111.1

22.3
27.7
34.5
43.2
49.5
62.0
74.7
90.7
116.1
143.8
170.7
221.5
276.3
327.1
359.1
410.5
461.8
513.1
615.9

22.9
28.2
35.0
43.7
50.0
62.5
75.4
91.4
116.8
141.5
171.4
222.2
277.4
328.2
360.2
411.2
462.3
514.3
615.9

34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.8
381.0
412.7
469.9
533.4
584.2
692.1

9.5
11.1
12.7
14.3
15.9
17.5
19.0
20.6
23.8
23.8
27.0
31.7
33.3
39.7
41.3
44.4
49.2
54.0
63.5

DIMENSIONS OF CLASS 300 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

Dia of
Bolt
Circle

Dia of
Bolt
Holes

95.2
117.5
123.8
133.3
155.6
165.1
190.5
209.5
254.0
279.4
317.5
381.0
444.5
520.7
584.2
647.7
711.2
774.7
914.2

66.7
82.5
88.9
98.4
114.3
127.0
149.2
168.3
200.0
234.9
269.9
330.2
387.3
450.8
514.3
571.5
628.5
685.8
812.8

15.9
19.0
19.0
19.0
22.2
19.0
22.2
22.2
22.2
22.2
22.2
25.4
28.6
31.7
31.7
34.9
34.9
34.9
41.3

No. of
Holes

4
4
4
4
4
8
8
8
8
8
12
12
16
16
20
20
24
24
24

Thk of
Flange

Dia of
Hub

C
14.3
15.9
17.5
19.0
20.6
22.2
25.4
28.6
31.8
34.9
36.5
41.3
47.6
50.8
54.0
57.2
60.3
63.5
69.8

Length through Hub

L/J

S/O &
S/W
B

Dia of
R/F

22.2
25.4
27.0
27.0
30.2
33.3
38.0
42.9
47.6
50.8
52.4
61.9
95.2
101.6
111.1
120.6
130.2
139.7
152.4

22.3
27.7
34.5
43.2
49.5
62.0
74.7
90.7
116.1
143.8
170.7
221.5
276.3
327.1
359.1
410.5
461.8
513.1
615.9

22.9
28.2
35.0
43.7
50.0
62.5
75.4
91.4
116.8
144.5
171.4
222.2
277.4
328.2
360.2
411.2
462.3
514.3
615.9

34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.8
381.0
412.7
469.9
533.4
584.2
692.1

9.5
11.1
12.7
14.3
15.9
17.5
19.0
20.6
23.8
-

W/N

L/J

S/O &
S/W
Y

38.1
47.6
54.0
63.5
69.8
84.1
100.0
117.5
146.0
177.8
206.4
260.3
320.7
374.6
425.4
482.6
533.4
587.4
701.7

22.2
25.4
27.0
27.0
30.2
33.3
38.1
42.9
47.6
50.8
52.4
61.9
66.7
73.0
76.2
82.5
88.9
95.2
106.4

52.4
57.1
61.9
65.1
68.3
69.8
76.2
79.4
85.7
98.4
98.4
111.1
117.5
130.2
142.9
146.0
158.7
116.9
168.3

Dia of Bore

Depth
of
Socket

All DImensions are in Milimeters


7

LAP JOINT FLANGE

THREADED FLANGE
E

SOCKET-WELD FLANGE

R
A
O

C
R
A
O

A
O

DIMENSIONS OF CLASS 600 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size

15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

Dia of
Bolt
Circle

Dia of
Bolt
Holes

95.2
117.5
123.8
133.3
155.6
165.1
190.5
209.5
273.0
330.2
355.6
419.1
508.0
558.8
603.2
685.8
742.9
812.8
939.8

66.7
82.5
88.9
98.4
114.3
127.0
149.2
168.3
215.9
266.7
292.1
349.2
431.8
488.9
527.0
603.2
654.0
723.9
838.2

15.9
19.0
19.0
19.0
22.2
19.0
22.2
22.2
25.4
28.6
28.6
31.7
34.9
34.9
38.1
41.3
44.4
44.4
50.8

No. of
Holes

4
4
4
4
4
8
8
8
8
8
12
12
16
20
20
20
20
24
24

Thk of
Flange

Dia of
Hub

C
14.3
15.9
17.5
20.6
22.2
25.4
28.6
31.8
38.1
44.4
47.6
55.6
63.5
66.7
69.9
76.2
82.6
88.9
101.6

Length through Hub


W/N

L/J

S/O &
S/W
Y

38.1
47.6
54.0
63.5
69.8
84.1
100.0
117.5
152.4
188.9
222.2
273.0
342.9
400.0
431.8
495.3
546.1
609.6
717.5

22.2
25.4
27.0
28.6
31.7
36.5
41.3
46.0
54.0
60.3
66.7
76.2
85.7
92.1
93.7
106.4
117.5
127.0
139.7

52.4
57.1
61.9
66.7
69.8
73.0
79.4
82.5
101.6
114.3
117.5
133.3
152.4
155.6
165.1
177.8
184.1
190.5
203.2

Dia of Bore

Dia of
R/F

Depth
of
Socket

L/J

S/O &
S/W
B

22.3
25.4
26.9
28.4
31.7
36.5
41.1
45.9
53.8
60.4
66.5
76.2
111.2
117.3
127.0
139.7
152.4
165.1
184.1

22.3
27.7
34.5
43.2
49.5
62.0
74.7
90.7
116.1
143.8
170.7
221.5
276.3
327.1
359.1
410.5
461.8
513.1
615.9

22.8
28.1
35.0
43.6
50.0
62.4
75.4
91.4
116.8
141.5
171.4
222.2
277.3
328.1
360.1
411.2
462.2
514.3
615.9

34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.8
381.0
412.7
469.9
533.4
584.2
692.1

9.5
11.1
12.7
14.3
15.8
17.4
19.0
-

DIMENSIONS OF CLASS 900 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size

15
20
25
32
40
50
65
80
100
125
150
200
250
300

Dia of
Bolt
Circle

Dia of
Bolt
Holes

120.6
130.2
149.2
158.7
177.8
215.9
244.5
241.3
292.1
349.2
381.0
469.9
546.1
609.6

82.5
88.9
101.6
111.1
123.8
165.1
190.5
190.5
234.9
279.4
317.5
393.7
469.9
533.4

22.2
22.2
25.4
25.4
28.6
25.4
28.6
25.4
31.7
35.0
31.7
38.1
38.1
38.1

No. of
Holes

4
4
4
4
4
8
8
8
8
8
12
12
16
20

Thk of
Flange

Dia of
Hub

C
22.2
25.4
28.6
28.6
31.8
38.1
41.3
38.1
44.4
50.8
55.6
63.5
69.8
79.3

Length through Hub


W/N

L/J

S/O &
S/W
Y

38.1
44.4
52.4
63.5
69.8
104.8
123.8
127.0
158.7
190.5
234.9
298.4
368.3
419.1

31.7
34.9
41.3
41.3
44.4
57.1
63.5
53.9
69.8
79.3
85.8
101.6
107.9
117.4

60.3
69.8
73.0
73.0
82.5
101.6
104.8
101.6
114.3
127.0
139.7
162.0
184.1
200.0

Dia of Bore

Dia of
R/F

Depth
of
Socket

L/J

S/O &
S/W
B

31.7
35.0
41.1
41.1
44.4
57.1
63.5
53.8
69.8
79.2
85.8
114.3
127.0
142.7

22.3
27.7
34.5
43.2
49.5
62.0
74.7
90.7
116.0
143.7
170.6
221.4
276.3
327.1

22.8
28.1
35.0
43.6
50.0
62.4
75.4
91.4
116.8
141.5
171.4
222.2
277.3
328.1

34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.1
185.7
215.9
269.8
323.8
381.0

9.5
11.1
12.7
14.2
15.8
17.4
19.0
-

All DImensions are in Milimeters


8

I. S. - 1239 (PART-1) -1990


DIMENSION & NOMINAL WEIGHT OF BLACK & G. I STEEL TUBES
N. B. And
Series
M.M.
15

20

25

32

40

50

65

80

Wall
Nominal Weight Black Tubes Calculated Nominal Weight GI Pcs.(6.1m)
Sockets
Width
Mean
per ton
of
Outside Thickness
Screwed &
Plain End
Screwed &
Plain End
of GI
The
Diameter
Sockets
Sockets
Screwed
Strip in
OD in Length
&
M.M. M.M. Swg Kg/m Mtrs/ Kg/m Mtrs/ Kg/m Mtrs/ Kg/m Mtrs/
MM
MM
MM
Tone
Tone Sockets
Tone
Tone

LIGHT

21.20

2.00 14

0.947 1056 0.956 1046 0.994 1006 1.004 996

MEDIUM

21.40

2.60 12

1.21

826

1.22

820

1.26

794

1.27

787

129

HEAVY

21.40

3.20 10

1.44

694

1.45

690

1.50

667

1.51

662

109

61

LIGHT

26.65

2.30 10

1.38

725

1.39

719

1.45

690

1.46

685

112

82

MEDIUM

26.90

2.60 12

1.56

641

1.57

637

1.63

613

1.64

610

100

HEAVY

26.90

3.20 10

1.87

535

1.88

532

1.94

515

1.95

513

84

80

LIGHT

33.50

2.60 12

1.98

505

2.00

500

2.08

481

2.10

476

78

102

MEDIUM

33.75

3.20 10

2.41

415

2.43

412

2.52

397

2.54

394

65

HEAVY

33.75

4.00 8

2.93

341

2.95

339

3.05

328

3.07

326

53

99

LIGHT

42.20

2.60 12

2.54

394

2.57

389

2.67

375

2.70

370

61

128

MEDIUM

42.45

3.20 10

3.10

323

3.13

319

3.24

309

3.27

306

50

HEAVY

42.45

4.00 8

3.79

264

3.82

262

3.94

254

3.97

252

41

125

LIGHT

48.10

2.90 11

3.23

310

3.27

306

3.39

295

3.43

291

48

147

MEDIUM

48.35

3.20 10

3.56

281

3.60

278

3.72

269

3.76

266

44

HEAVY

48.35

4.00 8

4.37

229

4.41

227

4.54

220

4.59

218

36

145

LIGHT

59.90

2.90 11

4.08

245

4.15

241

4.28

234

4.36

229

38

184

MEDIUM

60.25

3.60 9

5.03

199

5.10

196

5.26

190

5.33

188

31

HEAVY

60.25

4.50 7

6.19

162

6.26

160

6.44

155

6.51

154

25

180

LIGHT

75.60

3.20 10

5.71

175

5.83

172

6.00

167

6.12

163

27

234

MEDIUM

75.95

3.60 9

6.42

156

6.54

153

6.71

149

6.83

146

24

HEAVY

75.95

4.50 7

7.93

126

8.05

124

8.29

121

8.30

119

20

230

LIGHT

88.30

3.20 10

6.72

149

6.89

145

7.06

142

7.23

138

23

274

MEDIUM

88.75

4.00 8

8.36

120

8.53

117

8.74

114

8.91

112

18

HEAVY

88.75

4.80 6

9.90

101

10.40 96

10.30 97

10.82 92

15

270

113.45 3.60 9

9.75

103

10.00 100

10.24 98

10.50 95

16

355

MEDIUM

114.05 4.50 7

12.20 82

12.50 80

12.75 78

13.07 76

13

HEAVY

114.05 5.40 5

14.50 69

14.80 68

15.08 66

15.39 65

11

350

139.65 4.80 6

15.90 63

16.40 61

16.62 60

17.14 58

10

434

139.65 5.40 5

17.90 56

18.40 54

18.62 54

19.14 52

165.20 4.80 6

18.90 53

19.50 51

19.75 51

20.38 49

165.20 5.40 5

21.30 47

21.90 46

22.15 45

22.78 44

100 LIGHT

125 LIGHT
MEDIUM
150 LIGHT
MEDIUM

11

64

163
27.00

32.50

39.50

49.00

56.00

68.00

84.00

98.00

37.00

39.00

46.00

51.00

51.00

60.00

69.00

75.00

124.00 87.00

151.00 96.00

63

81

101

127

146

182

232

272

352

432
515

178.00 96.00

513

S T A N D A R D

T O L E R A N C E

a) THICKNESS

b) WEIGHT

c) LENTH

1 . Light Tubes
+Not Limited
-- 8 Percent

1 . Single Tubes(Light Series)


+10 Percent
-- 8 Percent

1 . Unless Other wise


Specified 4 to 7 Meters

2 . Medium & Heavy Tubes


+Not Limited
-- 10 Percent

2 . Single Tube (Medium & Heavy Tube)


10 Percent
3 . For quantities per load of 10 tonnes
minimum (Light Series)
5 Percent
4 . Foe quantities per load of 10 tonnes
minimum (Medium & Heavy)
7.5 Percent

ERW PIPES FOR WATER & SEWAGE CONFORMING TO IS:3589


SIZE
NB

OD

mm

mm

CONVENTIONAL MASS PER UNIT LENGTH (Kg/m)


WALL THICKNESS (mm)
3.20

3.60 4.00 4.30 4.65 4.85 5.00 5.20 5.40 5.60 6.00 6.35 6.40 7.00 7.10 8.00 9.50 10.00

100 114.30

13.48

14.50

16.02

125 141.30

16.81

18.10

20.02

150 168.30 13.03 14.62 16.21 17.39 18.77 19.55 20.13 20.91 21.69

24.01 25.36 25.55 27.84 28.22

27.77 29.34 29.56 32.23 32.67 36.63

175 193.70

16.88 18.71 20.08 21.68 22.59 23.27 24.17 25.07

200 219.10

19.13 21.22 22.78 24.59 25.62 26.40 27.43 28.46 29.48 31.53 33.31 33.57 36.61 37.12 41.65 49.10 51.56

250 273.10

23.93 26.54 28.50 30.78 32.08 33.06 34.35 35.65 36.94 39.52 41.77 42.09 45.93 46.57 52.30 61.75 64.88

300 323.90

31.55 33.89 36.61 38.16 39.32 40.87 42.41 43.96 47.04 49.73 50.11 54.70 55.47 62.32 73.65 77.41

350 355.60

34.68 37.25 40.24 41.95 43.23 44.93 46.63 48.33 51.73 54.69 55.11 60.18 61.02 68.57 81.08 85.22

NOTE : Max. Hydro Test Pressure IS:3589-5 MPa.

12

13

B
X-42
X-46
X-52
X-56
X-60
X-65
X-70

A
B
X-42
X-46
X-52
X-56
X-60
X-65
X-70

Grade

Fe 410
Fe 450

ERW

IS:4270

0.60
1.20
1.30

0.12
0.16
0.25

YST-210
YST-240
YST-310

ERW

IS:1161

1.20
1.30
1.20

0.16
0.20
0.25

Fe 330
Fe 41
Fe 450

ERW

IS:3589

ERW

IS:1239

1.20
1.30
1.40
1.40
1.40
1.40
1.45
1.65

Mn
Max
0.90
1.20
1.30
1.40
1.40
1.40
1.40
1.45
1.65
0.025
0.025
0.025
0.025
0.025
0.025
0.025
0.025

P
Max
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.015
0.015
0.015
0.015
0.015
0.015
0.015
0.015

G
Max
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.43

C. E.
PCM IIW
35,000
42,000
46,000
52,000
56,000
60,000
65,000
70,000

241
290
317
359
386
414
448
483

65,000
72,000
76,000
77,000
79,000
82,000
87,000
90,000

0.050
0.040
0.040
0.040
0.050
0.050
0.050
0.040
0.040

0.050
0.040
0.040
0.040
0.050
0.050
0.050
0.040
0.040

235
275

210
240
310

195
235
275

330
410
450
330
410
450
410
450

320

110,000
110,000
110,000
110,000
110,000
110,000
110,000
110,000

414
414
434
455
490
517
531
565

330
410
410
430
450*/500**
490*/520**
520*/540**
530*/550**
565
thickness .>9.5mm

60,000
60,000
63,000
66,000
71,000
75,000
77,000
82,000

758
758
758
758
758
758
758
758

12 UPTo 25mm NB
20 ABOVE 25mm
20
18
15
GL=5.65 Area
20
17
14
GL=5.65 Area
15
13
GL=5.65 Area

e=1942.57A 0.2/U 0.9

e=1942.57A 0.2/U 0.9

MECHANICAL PROPERTIES
TENSILE STRENGTH
% Elognation
Max
Min
e
MPa
MPa
PSI
PSI
331
48,000
414
60,000
U.S.Customary Unit
414
60,000
e=625,000 A 0.2/U 0.9
434
63,000
455
66,000
S.I. Unit
490
71,000
e=1944 A 0.2/U 0.9
517
75,000
531
77,000
565
82,000
-

and Wall

448
496
524
531
544
565
600
621

YIELD STRENGTH
Min
Max
MPa
MPa
PSI
PSI
30,000 207
35,000 241
42,000 290
46,000 317
52,000 359
56,000 386
60,000 414
65,000 448
70,000 483

0.22 0.90
0.040 0.050
210
0.27 1.15
0.040 0.050
240
0.28 1.25
0.040 0.050
290
0.30 1.35
0.040 0.050
320
0.30 1.35
0.040 0.050
360
0.26 1.35
0.040 0.050
390
0.26 1.35
0.040 0.050
410
0.26 1.40
0.040 0.050
450
0.23 1.60
0.040 0.050
480
508mm OD and any Wall thickness and Pipe with 508 mm OD and larger
508mm OD and larger and wall thickness ,9.5mm

0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22

C
Max
0.22
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.26

CHEMICAL COMPOSITION

ERW

IS:1978

YST-210
YST-240
YST-290
IS:1979 ERW
YST-320
YST-360
YST-390
YST-410
YST-450
YST-480
*
Applicable for Pipes with
* * Applicable for Pipes with

ERW
PSL-2

ERW
PSL-1

API 5L

API 5L

Type

Speci
fication

CHEMICAL COMPOSITION & MECHANICAL PROPERTIES

Hardness=
230 HV max

Distance between plates


For weld-75%, 85% 85%
For parent 60%, 75%, 75%
N.A .

-do-do-do-do-do-do-doL= longitudinal
T=Transverse

T/L
T/L
27/41 -do- 20/30

J ft/lb

Impact
Enery

AMERICAN SCHEDULE SIZES


Linear weight in lb/ft and kg/m
Diameter D
GRADE

ext.

nominal inches
inches
mm
0.540

Schedule 10 S
thicknessT

Wt.

inches lb/f t
mm
0.049

kg/m
0.260

Schedule 40 S
thicknessT

Wt.

inches lb/f t
mm
0.065

kg/m
0.334

Schedule 80 S
thicknessT

Wt.

inches lb/f t
mm
0.088

kg/m
0.431

Schedule 160S
thicknessT

Wt.

inches lb/f t
mm
0.119

kg/m

Schedule XX
thicknessT

Wt.

inches lb/f t
mm

kg/m

0.544

1/4

13.7
3/8

0.675
17.1

1/2

0.840
21.34

3/4

1.050
26.7
1.315

33.4
1

1.660

1.900

2.375

60.3

0.065
1.65
0.065
1.65
0.065
1.65
0.065

0.492
0.545
0.812
0.695
1.035
0.880
1.311
1.124

0.065
1.65
0.083
2.11
0.083
2.11
0.109
2.77
0.109

0.498
0.428
0.638
0.680
1.013
0.872
1.300
1.420
2.123
1.835

2.24
0.091

0.643
0.574

2.31
0.109

0.855
0.863

2.77
0.113

1.285
1.149

2.87
0.133

1.712
1.705

3.38
0.140

2.540
2.311

3.02
0.126
3.20
0.147
3.73
0.154
3.91
0.179
4.55
0.191

0.807
0.747
1.113
1.101
1.640
1.498
2.230
2.206
3.285
3.044

0.188
4.78
0.219
5.56
0.250
6.35
0.250

1.327
1.976
1.975
2.942
2.883
4.299
3.824

0.294
7.47
0.306
7.82
0.358
9.09
0.382

1.73
2.58
2.48
3.70
3.713
5.53
5.298

1.65
0.065

1.675
1.293

2.77
0.109

2.734
2.117

3.56
0.145

3.443
2.760

4.85
0.200

4.534
3.670

6.35
0.281

5.70
4.938

9.70
0.400

7.89
6.51

2.875

1.65
0.065
1.65
0.083

1.926
1.626
2.422
2.513

2.77
0.109
2.77
0.120

3.16
2.681
3.99
3.585

3.16
0.154

3.68
3.705

3.91
0.203

5.52
5.884

5.08
0.218
5.54
0.276

5.496
5.098
7.593
7.773

7.14
0.343
8.71
0.375

7.36
7.57
11.26
10.16

10.16
0.436
11.07
0.552

9.70
9.16
13.64
13.90

1/2

73.0
3.500

88.9
3

1.24

0.330

1.65

1/2

48.3

0.049

0.39

1/4

42.2
1

1.24

1.000

2.11
0.083
2.11
0.083

3.744
3.077
4.584
3.528

3.05
0.120
3.05
0.120

5.340
4.400
6.55
5.05

5.16
0.216

8.76
0.769

5.49
0.226

11.46
9.25

7.01
0.300
7.62
0.318

11.58
10.41
15.50
12.70

1/2

101.6

2.11

5.254

3.05

7.52

5.74
14

13.77

8.08

18.91

9.52
0.438
11.13

15.14
14.55
21.66

14.02
0.600
15.24

20.70
18.86
28.10

Diameter D
GRADE

ext.

nominal inches
inches
mm
4.500

Schedule 10 S
thicknessT
inches
mm
0.120

Wt.
lb/f t
kg/m
5.70

Schedule 40 S
thicknessT
inches
mm
0.237

Wt.
lb/f t
kg/m
10.95

Schedule 80 S
thicknessT

Wt.

inches lb/f t
mm
0.337

kg/m
15.21

Schedule 160S
thicknessT

Wt.

inches lb/f t
mm
0.531

kg/m
22.85

Schedule XX
thicknessT

Wt.

inches lb/f t
mm
0.674

kg/m
27.54

4
114.3
5.000
4

3.05
0.134

8.49
7.05

6.02
0.247

16.32
12.72

8.56
0.355

22.66

13.49

34.04

17.88

17.12
0.710

41.64
32.50

1/2

127.0
5.563

3.4
0.134

10.50
7.88

6.27
0.258

18.95
14.83

9.02
0.375

26.64
21.08

18.03
0.625

33.47

0.750

49.02
32.53

5
141.3
6.625

3.40
0.134

11.74
9.42

6.55

22.09

90.280 9.26

9.52
0.432

31.40
29.00

15.87
0.718

49.82
46.04

19.05
0.864

58.29
53.16

6
168.3
8.625

3.40
0.148

14.03
13.38

7.11
0.322

28.69
29.00

10.97
0.500

43.20
44.05

18.24
0.906

60.58
75.82

21.95
0.875

80.31
72.42

8
219.1

3.76

10.750 0.165

19.94
18.68

8.18
0.365

43.18
41.13

12.70
0.500

65.61
55.57

23.01
1.125

112.9
117.4

10
273.1

4.19

12.750 0.180

27.83
24.17

9.27
0.405

61.22
54.24

12.70
0.500

82.78
66.41

28.57
1.312

174.9
162.8

12
323.9

4.57

14.000 0.188

36.01
27.70

10.31
0.438

80.82
64.32

12.70
0.750

98.89
107.7

33.32
1.406

242
192.0

14
355.6
16.00

4.78
0.188

41.27
31.72

11.13
0.500

95.84

19.05

83.83

16
406.4

4.78

18.000 0.188

47.25
35.73

12.70
0.559

124.9
105.5

18
457.2

4.78

20.000 0.218

53.23
46.02

14.20
0.594

157.2
124.77

20
508.0

5.54

68.55

15.09

186.0
15

160.5

35.71

285.9

22.23 109.50

CHEMICAL COMPOSITION AND MECHANICAL PROPERTIES


CHEMICAL COMPOSITION %
GRADE

Si

Mn

P
(max.)

S
(max.)

Ni

Cr

Mo

OTHER

TP 304

0.08

0.75

2.00

0.040

0.030

8.00
~11.00

18.00
~20.00

TP 304 H

0.04
~0.10

0.75

2.00

0.040

0.030

8.00
~11.00

18.00
~20.00

TP 304 L

0.035

0.75

2.00

0.040

0.030

8.00
~13.00

18.00
~20.00

TP 304 N

0.08

0.75

2.00

0.040

0.030

8.00
~11.00

18.00
~20.00

N:
0.10 ~ 0.16

TP 304 LN

0.035

0.75

2.00

0.040

0.030

8.00
~11.00

18.00
~20.00

N:
0.10 ~ 0.16

TP 309

0.15

0.75

2.00

0.040

0.030

8.00
~15.00

22.00
~24.00

TP 310

0.15

0.75

2.00

0.040

0.030

19.00
~22.00

24.00
~26.00

TP 316

0.08

0.75

2.00

0.040

0.030

11.00
~14.00

16.00
~18.00

2.00
~3.00

TP 316 H

0.04
~0.10

0.75

2.00

0.040

0.030

11.00
~14.00

16.00
~18.00

2.00
~3.00

TP 316 L

0.035

0.75

2.00

0.040

0.030

10.00
~15.00

16.00
~18.00

2.00
~3.00

TP 316 N

0.08

0.75

2.00

0.040

0.030

11.00
~14.00

16.00
~18.00

2.00
~3.00

N:
0.10 ~ 0.16

TP 316 LN

0.035

0.75

2.00

0.040

0.030

10.00
~15.00

16.00
~18.00

2.00
~3.00

N:
0.10 ~ 0.16

TP 316 Ti

0.08

0.75

2.00

0.040

0.030

11.00
~14.00

16.00
~18.00

2.00
~3.00

Ti : 5xC% ~ 0.75

TP 317 "

0.08

0.75

2.00

0.040

0.030

11.00
~14.00

18.00
~20.00

3.00
~4.00

TP 321

0.08

0.75

2.00

0.040

0.030

9.00
~13.00

17.00
~20.00

Ti :
5xC% ~ 0.70 B

TP 321 H

0.04
~0.10

0.75

2.00

0.040

0.030

9.00
~13.00

17.00
~20.00

Ti :
4xC% ~ 0.60

TP 347

0.08

0.75

2.00

0.040

0.030

9.00
~13.00

17.00
~20.00

Nb + Ta :
10xC% ~ 1.00

TP 347 H

0.04
~0.10

0.75

2.00

0.040

0.030

9.00
~13.00

17.00
~20.00

Nb + Ta :
8xC% ~ 1.00

TP 329

0.08

0.75

1.00

0.040

0.030

2.50
~5.00

23.00
~28.00

1.00
~2.00

TP 405

0.08

0.75

1.00

0.045

0.045

0.50

11.50
~13.50

AL: 0.10 ~ 0.30

TP 409

0.08

1.00

1.00

0.040

0.030

0.50

10.50
~11.75

Ti : 6xC% ~ 0.75

TP 410

0.15

0.75

1.00

0.040

0.030

0.50

11.50
~13.50

TP 429

0.12

0.75

1.00

0.040

0.030

0.50

14.00
~16.00

TP 430

0.12

0.75

1.00

0.040

0.030

0.50

16.00
~18.00

TP 443

0.20

0.75

1.00

0.040

0.030

0.50

18.00
~23.00

Cu : 0.90 ~ 1.25

TP 446

0.20

0.75

1.50

0.040

0.030

0.50

23.00
~30.00

N : 0.10 ~ 0.25

TP XM-8

0.07

1.00

1.00

0.040

0.030

0.50

17.00
~19.00

AL : 0.15
Ti : 2xC% ~ 1.10

16

Mechanical Properties, min.


Tensile
Strength
min.
Ksi.(Mpa)

Yeld
Point
min.
Ksi.(Mpa)

75 (515)

30 (205

35

35

70 (515)

30 (205)

35

70 (485)

25 (170)

80 (550)

Hardness Test

Elongation % (G. L. : 2 in or 50 mm)


Strip specimen
Full Selection
specimen
t < 6/16 in t < 5/16 in

Round
specimen

Brinell
max

Rockwell
max

56t +
17.50

28

192

B 90

35

56t +
17.50

28

192

B 90

35

35

56t +
17.50

28

192

B 90

35 (240)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

70 (485)

25 (170)

35

35

56t +
17.50

28

192

B 90

80 (550)

35 (240)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

75 (515)

30 (205)

35

35

56t +
17.50

28

192

B 90

90 (621)

70 (483)

20

20

* 2

171

C 28

60 (415)

30 (205)

20

20

* 2

207

B 95

55 (380)

30 (205)

20

20

* 2

207

B 95

60 (415)

30 (205)

20

20

* 2

207

B 95

60 (415)

35 (240)

20

20

* 2

190

B 90

60 (415)

35 (240)

20

20

* 2

190

B 90

70 (485)

40 (275)

20

20

* 2

207

B 95

70 (485)

40 (275)

18

18

* 2

207

B 95

60 (415)

30 (205)

20

20

* 2

109

B 90

17

DIMENSIONAL TOLERANCES
For Seamless Steel Butt-Welding Fittings to ANSI B16.9 & B16.28

BACK TO FACE, ALIGNMENT OF ENDS,


CENTRE TO CENTRE OF 180 0 RETURNS

WALL THICKNESS
The wall thickness of fitting at any point shall not be

Back-to-face dimension :

less than 871/2 of the nominal thickness.

For all sizes

OUTSIDE DIAMETER

7.0

Alignment of ends :

The outside diameter of fittings at begining of bevel :


For sizes up to and including 90 NPS + 1.0 ---1.0

For sizes up through 200 NPS

1.0

For sizes 250 NPS through 600 NPS

2.0

For sizes 100 NPS

+ 2.0 ---1.0

For sizes 125 NPS and 150 NPS

+ 3.0 ---1.0

For sizes upto andincluding 200 NPS

7.0

For sizes 200 NPS

+ 2.0 ---2.0

For sizes 250 NPS through 600 NPS

10.0

For sizes 250 NPS to 450 NPS

+ 4.0 ---3.0

For sizes 500 NPS to 600 NPS

+ 6.0 ---5.0

Centre-to-centre dimention :

END TO END, FILLET RADIUS,


LAP THICKNESS & OUTISDE DIAMETER
OF LAP JOINT STUB ENDS

INSIDE DIAMETER

End-to-end dimension :

The inside diameter of fittings at welding ends :


For sizes up to and including 65mm 0.8

For sizes up to end including 200 NPS

2.0

For sizes 80 NPS to 200 NPS

1.6

For sizes 300 NPS through 600 NPS

3.0

For sizes 250 NPS to 450 NPS

3.2

For sizes 500 NPS to 600 NPS

4.8

Fillet radius :
250 NPS and smaller

CENTRE TO END OF
0
90 & 45 0 ELBOWS & TEES,
END TO END OF REDUCERS

+0

--- 1.0

For sizes 100 NPS through 600 NPS + 0

--- 2.0

Thickness of lap :
For all sizes

+ 2.0 --- 0

Outside diameter of lap :

For sizes up to and including 250 NPS

2.0

For sizes 300 NPS through 600 NPS

3.0

4.0

For sizes 125 NPS through 600 NPS

7.0

--- 1.0

For sizes 250 NPS through 600 NPS + 0

--- 2.0

Outside diameter of barrel :

OVERALL LENGTH OF WELDING CAPS


For sizes up to and including 100 NPS

For sizes up to end including 200 NPS + 0

For sizes 25 NPS through 40

+ 0.40 --- 0.80

For sizes 50 NPS through 100 NPS

+ 0.80 --- 0.80

For sizes 125 NPS through 200 NPS + 1.60 --- 0.80
For sizes 250 NPS through 450 NPS + 2.40 --- 0.80
For sizes 500 NPS through 600 NPS + 3.20 --- 0.80

WELDING BEVEL STANDARDS


Nominal Wall
Thickness
Less than x [Note(2)]

End Preparaion
Cut square or slightly
Charmfer, at manufacturer's
option.
x to incl. 22
Plain bevel as in sketch (a)
[Note (2)]
above.
More than 22
Compount bevel as in
sketch (b) above.
NOTES : (1) Dimensions are in millimeteres.
(2) x = 5 for carbon steel or ferritc alloy
steel and for austenitic alloy steel and 4
for austentic alloy steel.
18

DIMENSIONAL TOLERANCES
For Forged Steel Flanges to ANSI B 16.5

HUB

OUTSIDE DIAMETER
When O. D. is 610 mm or less

Welding Neck

When O. D. is over 610 mm

Outside Diameter of Hub at Point of Weld

INSIDE DIAMETER

Threaded

125 NPS and smaller

2.4 --- 0.8

150 NPS and larger

--- 0.8

To Standard Gauge Limits


Thickness of Hub at Point of Weld

Slip-On, Lap Joint


250 NPS and smaller
300 NPS and larger

---

Not less than 871/2% of the nominal thickness

---

of the pipe to which the flange is to be attached.

Welding Neck,
250 NPS and smaller

0.8

300 NPS and larger

1.6

500 NPS and smaller

3.2 ---

DRILLING
0

DIAMETER OF CONTACT FACE


2 mm Raised Face

Bolt Hole Spacing

0.8

Eccentricity of Bolt Circle and Facing

With respect to bore

7 mm Raised face, Tongue and Groove


Male or Female

Bolt Circle

0.5

65 NPS and smaller

80 NPS and larger

DIAMETER OF COUNTERBORE
OVERALL HEIGHT

Threaded
250 NPS and smaller

---

300 NPS and larger

---

Threaded, Slip-On, Lap joint, Blind, Socket Welding


All Sizes

FLANGE THICKNESS
450 NPS and smaller
Over 450 NPS

Welding Neck

---

---

250 NPS and smaller

300 NPS and larger

2 mm raised face is standard for clas 150 lb & 300 lb only and is included in the flange thickness "Q".

19

DIMENSIONAL TOLERANCES
For Forged Screwed and Socket Welding Fittings to ANSI B 16.11

CENTRE TO BOTTOM OF SOCKET

Sizes 15 NPS through 80 NPS are included for use with

For Sizes 6 NPS and 8 NPS

0.8

For Sizes 10 NPS 15 NPS and 20 NPS

1.5

For Sizes 25 NPS, 32 NPS, 40 NPS and 50 NPS

For Sizes 65 NPS and larger

2.5

Schedule 160 pipe. Fittings for use with Double Extra


Strong pipe are not included in this standard.

BORE DIAMETER OF SOCKER

BOTTOM TO BOTTOM OF SOCKETS


COUPLINGS
For Sizes 6 NPS and 8 NPS

1.5

For Sizes 10 NPS, 15 NPS and 20 NPS

For Sizes 25 NPS, 40 NPS and 50 NPS

For Sizes 65 NPS and larger

For Sizes 50 NPS and smaller

--- 0 + 0.25

For Sizes 65 NPS and larger

--- 0 + 0.35

CONCENTRICITY OF BORES
The socket and fitting bores shall be concentric
within a tolerance of 0.8 for all sizes.

COINCIDENCE OF AXES

BOTTOM OF SOCKET TO OPPOSITE FACE


HALF COUPLINGS

The maximum allowable variation in the alignment of

For Sizes 6 NPS and 8 NPS

0.8

the socket and fitting bore axes shall be 1.5 mm in

For Sizes 10 NPS, 15 NPS and 20 NPS

1.5

304.8 mm.

For Sizes 25 NPS, 32 NPS, 40 NPS and 50 NPS

For Sizes 65 NPS and larger

2.5

FILLET WELD DIMENSIONS

AMERICAN STANDARD B-16.11


This standrad covers the following range of sizes for
use with Schedules 40 and 80 pipe as of the publication of this catalogue.
90 0 and 45 0 Elbows

6 NPS through 100 NPS

Tees

6 NPS through 100 NPS

Crosses

6 NPS through 100 NPS

Couplings

6 NPS through 100 NPS

C --- Minimum = 1.25t (but not less than 4.0 mm)


t = Minimum Pipe Wall Thickness.

Minimum requirements for socket and fillet weld dimensions as prescribed in the American Standard Code for
Pressure Piping, ASA B31.1

20

LIST OF MAJOR CLIENTS


(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)

APOLLO TYRES LTD.


ASSOCIATE ENGINEERS
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RANGE OF PRODUCTS
SEAMLESS PIPES & TUBES ERW PIPES
PIPE FITTINGS
FLANGES
-

ASTM A 106, API 5 L, A 333, A 335, SA - 179, A 312


IS : 1239, IS : 3589
ASTM A 105, A 234, A 403, IS : 1239
ASTM A 105, A 182, IS : 2062

AUTHORISED STOCKISTS
MAHARASHTRA SEAMLESS LTD.
FOR SEAMLESS - ERW PIPES
FORGE & FORGE LTD.
FOR FLANGES

DEALERS IN ALL TYPES OF PIPES, TUBES & FITTINGS


7/B, PARVATI CHAMBERS, OPP. APSARA CINEMA,
PRATAPNAGAR ROAD, VADODARA - 390 004. (GUJARAT)
PHONE : (O) (0265) 2580875
FAX : (0265) 2581562
MOBILE : 98250 37910
E-MAIL : mechtech@wilnetonline.net

WELDING NECK FLANGE

SLIP - ON FLANGE
E

R
A
O

R
A
O

BLIND FLANGE
D

C
R
A
O

DIMENSIONS OF CLASS 150 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size

Dia of
Bolt
Circle

Dia of
Bolt
Holes

88.9

60.3

15.9

11.1

20

98.4

69.9

15.9

25

107.9

79.4

15.9

32

117.5

88.9

15.9

40

127.0

98.4

15.9

50

152.4

120.6

65

177.8

139.7

15

No. of
Holes

Thk of
Flange

Dia of
Hub

Length through Hub

Dia of Bore

Dia of
R/F

Depth
of
Socket

S/O &
S/W

W/N

L/J

S/O &
S/W

L/J

30.2

15.9

47.6

15.9

22.3

22.9

34.9

9.5

12.7

38.1

15.9

52.4

15.9

27.7

28.2

42.9

11.1

14.3

49.2

17.5

55.6

17.5

34.5

35.0

50.8

12.7

15.9

58.7

20.6

57.1

20.6

43.2

43.7

63.5

14.3

17.5

65.1

22.2

61.9

22.2

49.5

50.0

73.0

15.9

19.0

19.0

77.8

25.4

63.5

25.4

62.0

62.5

92.1

17.5

19.0

22.2

90.5

28.6

69.8

28.6

74.7

75.4

104.8

19.0

80

190.5

152.4

19.0

23.8

107.9

30.2

69.8

30.2

90.7

91.4

127.0

20.6

100

228.6

190.5

19.0

23.8

134.9

33.3

76.2

33.3

116.1

116.8

157.2

23.8

125

254.0

215.9

22.2

23.8

163.5

36.5

88.9

36.5

143.8

141.5

185.7

23.8

150

279.4

241.3

22.2

25.4

192.1

39.7

88.9

39.7

170.7

171.4

215.9

27.0

200

342.9

298.4

22.2

28.6

246.1

44.4

101.6

44.4

221.5

222.2

269.9

31.7

250

406.4

361.9

25.4

12

30.2

304.8

49.2

101.6

49.2

276.3

277.4

323.8

33.3

300

482.6

431.8

25.4

12

31.8

365.1

55.6

114.3

55.6

327.1

328.2

381.0

39.7

350

533.4

476.2

28.6

12

34.9

400.0

57.1

127.0

79.4

359.1

360.2

412.7

41.3

400

596.9

539.7

28.6

16

36.5

457.2

63.5

127.0

87.3

410.5

411.2

469.9

44.4

450

635.0

577.8

31.7

16

39.7

504.8

68.3

139.7

96.8

461.8

462.3

533.4

49.2

500

698.5

635.0

31.7

20

42.9

558.8

73.0

144.5

103.2

513.1

514.3

584.2

54.0

600

812.8

749.3

34.9

20

47.6

663.6

82.5

152.4

111.1

615.9

615.9

692.1

63.5

All DImensions are in Milimeters


7

DIMENSIONS OF CLASS 300 FLANGES AS PER ANSI B 16.5


Nominal Flange
Pipe
Dia
Size

Dia of
Bolt
Circle

Dia of
Bolt
Holes

15

95.2

66.7

15.9

14.3

20

117.5

82.5

19.0

25

123.8

88.9

19.0

32

133.3

98.4

19.0

40

155.6

114.3

22.2

50

165.1

127.0

65

190.5

No. of
Holes

Thk of
Flange

Dia of
Hub

Length through Hub

Dia of Bore

Dia of
R/F

Depth
of
Socket

S/O &
S/W

W/N

L/J

S/O &
S/W

L/J

38.1

22.2

52.4

22.2

22.3

22.9

34.9

9.5

15.9

47.6

25.4

57.1

25.4

27.7

28.2

42.9

11.1

17.5

54.0

27.0

61.9

27.0

34.5

35.0

50.8

12.7

19.0

63.5

27.0

65.1

27.0

43.2

43.7

63.5

14.3

20.6

69.8

30.2

68.3

30.2

49.5

50.0

73.0

15.9

19.0

22.2

84.1

33.3

69.8

33.3

62.0

62.5

92.1

17.5

149.2

22.2

25.4

100.0

38.1

76.2

38.0

74.7

75.4

104.8

19.0

80

209.5

168.3

22.2

28.6

117.5

42.9

79.4

42.9

90.7

91.4

127.0

20.6

100

254.0

200.0

22.2

31.8

146.0

47.6

85.7

47.6

116.1

116.8

157.2

23.8

125

279.4

234.9

22.2

34.9

177.8

50.8

98.4

50.8

143.8

144.5

185.7

150

317.5

269.9

22.2

12

36.5

206.4

52.4

98.4

52.4

170.7

171.4

215.9

200

381.0

330.2

25.4

12

41.3

260.3

61.9

111.1

61.9

221.5

222.2

269.9

250

444.5

387.3

28.6

16

47.6

320.7

66.7

117.5

95.2

276.3

277.4

323.8

300

520.7

450.8

31.7

16

50.8

374.6

73.0

130.2

101.6

327.1

328.2

381.0

350

584.2

514.3

31.7

20

54.0

425.4

76.2

142.9

111.1

359.1

360.2

412.7

400

647.7

571.5

34.9

20

57.2

482.6

82.5

146.0

120.6

410.5

411.2

469.9

450

711.2

628.5

34.9

24

60.3

533.4

88.9

158.7

130.2

461.8

462.3

533.4

500

774.7

685.8

34.9

24

63.5

587.4

95.2

116.9

139.7

513.1

514.3

584.2

600

914.2

812.8

41.3

24

69.8

701.7

106.4

168.3

152.4

615.9

615.9

692.1

All DImensions are in Milimeters


8