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Introduction
Fig. 2: Vitried clay pipe (above, source: ATV-M 143-2) egg shaped pipe (right)
Bild 2: Rohr aus verglastem Ton (oben, Quelle: ATV-M 143-2), ovales Rohr (rechts)
International Comparison of
Methods for the Design of
Sewer Linings
Ein internationaler Vergleich der Konstruktionsmethoden fr
Kanal-Liner
Participants of the International Trenchless Technology Research Colloquium (ITTRC) decided in the year 2001 to design CIPP (Cured in Place Pipe) liner examples for a circular
and an egg shaped sewer. Each expert of the ITTRC group got the same damage case
pictures and installation parameters the goal was to evaluate the minimum required
wall thicknesses. This report summarises the results of the Workshop (19 from 6 countries) and compares different research approaches and national design concepts for
CIPP liners.
In Jahr 2001 beschlossen die Teilnehmer des International Trenchless Technology Research Colloquium (ITTRC, "Internationales Kolloquium zur Erforschung der grabenlosen
Verlegungstechnik"), CIPP (Cured in Place Pipe = im Einsatz hrtende Rohre) Muster-Liner fr einen runden sowie fr einen ovalen Kanal zu konstruieren. Jeder Experte der
ITTRC-Gruppe erhielt die gleichen Schadensfallbilder sowie die gleichen Verlegungsvorgaben. Das Ziel war die Bestimmung der notwendigen Mindestwanddicken. Dieser Bericht fat die Ergebnisse des Workshops (19 Teilnehmer aus 6 Lndern) zusammen und
vergleicht unterschiedliche Forschungsanstze und lnderspezifische Auslegungskonzepte fr DIPP-Liner.
Olivier Thpot
SAGEP (F)
E-Mail: thepot@sagep.fr
520
FACHBERICHTE
case of circular ND 800 90 % of the thicknesses are between 12.4 and 17 mm, with
an average value of 14.5 mm. The highest
value (22 mm), which stands out clearly, results from the WRc 3rd ed. method and the
lowest value (10.4 mm) is the result of a proposal.
For non-circular pipes, the results are
more closely grouped around the average
value of 22.8 mm. The highest value
(27.3 mm) also results from application of
the WRc method. The calculations with the
Finite Element Method (FEM) resulted in
nicely grouped values, and the analytic
methods are fairly close to those for the
FEM.
Fig. 1: Geometric characteristics of the two examples
Bild 1: Die geometrischen Eigenschaften der beiden Muster
EI
p er = 3----------3
R
Country
Author
UK
(WRc SRM)
Gumbel
USA
(ASTM F1216)
Germany
(ATV-M 127-2)
France
(AGHTM RRR)
Research /
proposed
[1]
Published
standards
Hall
Remarks
22
3rd ed
14.8
4th ed
13.7 - 14.5
"PD"
Doherty
17.8
"FD"
Falter
16 / 17
Hoch
13.5 / 15
Niemann
16.2
Thpot/Gumbel
14.5
Poland
Szot
16
FEM
Canada
Moore
16
Analytical
France
Thpot
14
RERAU
Denmark
Romdal/Gumbel
12.8 - 15.8
UK
Boot
10.7 - 12.4
mean value
14.5 mm
Analytical + FEM
2,2
[2]
where t is the thickness of the liner, D the average diameter and E the Youngs modulus
of the material.
The Timoshenko formula is valid for the
pipe without bedding and the Glock formula
is valid for the pipe in a rigid cavity, see Figure 3.
Imperfections
All the authors give some importance to
oval imperfections of the host pipe and up to
two additional imperfections: annular gap
due to shrinkage and a horizontal deection
of limited angular extension (FFigure 4).
Author
Remarks
UK
Gumbel
27.3
Analytical
France
Thpot
23
Analytical
Germany
Falter
21.8
FEM
Germany
Hoch
22.2
FEM
Germany
Niemann
21.2
FEM
USA
Hall
23.9
Analytical
Canada
Moore
20
Analytical
mean value
22.8 mm
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FACHBERICHTE
wg
g ( % ) = 100 ----R
[4a]
But some (Hall for example) use the diameter of the host pipe:
wg
g ( % ) = 100 ----D
Fig. 3: Buckling modes
Bild 3: Knick-Modi
Oval imperfection
Oval imperfections are viewed as the elliptical deformation of a rigid pipe with for longitudinal cracks (Figure 2). Moore denes
ovality as follows:
Dh D
q ( % ) = 100 -----------------Dh + D
[3]
The estimation of oval imperfection is fairly variable. Certain authors do not hesitate to
measure ovality directly on the photograph
of the pipe. In the case of example no. 1, the
estimates vary between 3 and 9 %, which is
a fairly wide range. Measuring from video
print leads to 9 % (Figure 2) what is a more
realistic value than that from visual estimation.
Elliptical ovality is only encountered for
exible pipes, since it implies a capacity of
deformation that rigid pipes does not have.
However, longitudinally cracked pipes form
hinges that allow rotations. The classic
pattern is a separation into four arch segments articulated at the crown, springings,
and invert. This model is a convenient artice of calculation.
Annular gap
The annular gap is assumed uniform and
simply characterized by its amplitude wg.
However, as for ovality, a percentage of the
radius or of the diameter tends to be used.
Note that the authors use different denitions. One practice is to divide the amplitude
by the average radius of the liner or of the
host pipe:
[4b]
The relation of 2 between the two denitions must be kept in mind. However, the
rst denition is the most common and the
easiest to extend to non-circular situations.
The values habitually used in the calculations vary between 0 and 2 % of the radius.
The default value of 0.5 % of the radius is
recommended by the ATV-M 127-2 for CIPP
liners (for deformed and re-deformed liners
M 127-2 proposes 2 %); Hall proposes
0.45 % of the diameter (0.9 % of the radius)
based on experimental results; Boot proposes values between 0.5 and 0.75 %. The relatively narrow range of 0.5 to 1 % thus has
the majority of votes.
[6a]
1q
C = -----------------2
(1 + q )
[6b]
Longitudinal intrusion
Longitudinal intrusion is characterized by
its angular extension and its maximum amplitude. It is dened in the Leaet ATV-M
127-2 by the following equation:
2
w ( ) = w v cos --- ------ ,
2
[5]
valid for -
a EL
1
1
- --------------------------- --adm p = -----------------2
m
( 1 ) ( SDR 1 ) N
[7a]
a = b ijk x y z
i
m = c ijk x y z
These are polynomials with three variables whose 27 (= 33) coefcients have been
adjusted based on results of Finite Element
calculations. For x = y = z = 0 the coefcients m = 2.25 and a = 1.06 result, resulting almost in Glocks solution for the onelobe mode. The inverted form of eq. (7a) delivers the wall thickness required:
D
req t = ---------------------------------------------------------1m
a EL
---------------------------------+1
2
N p (1 )
[7b]
[8a]
522
p cr
t m
------ = c ---
D
E
[8b]
FACHBERICHTE
m and c depend on the ovality and the annular gap and are obtained by interpolating
the results from nite element analysis or by
directly solving the Glock equation appropriately modied for imperfect behavior (Boot,
1998). For example, for an ovality of 5 % and
an annular gap of 0.5 %, the results are m =
2.598 and log10c = 0.524. In a bi-logarithmic diagram, sets of lines are obtained
which are parameterized by the pairs of values for ovality and gap.
[9]
where rL is the radius of the liner walls middle axis, and sL is the liners thickness;
r L 0.8
D = 2.62 ----
is the buckling factor
s L
( EI )
s L = -----------L is the exural stiffness of the liner
3
rL
2.2
Rq R Rd
[10]
Where EL is the long-term modulus (homogenized), and t and D are respectively the
thickness and the diameter of the liner. The
reduction factors have simple analytical expressions and depend only on the value of
the imperfection:
Rq = e
q 10
[11]
where
EA L R 3
k = 2.02 k -------- ------
P EI L
0.4
0.4
R
---
t
0.8
t t
t
d t
Note that the amplitudes of the local intrusion and the annular gap are divided by the
thickness of the liner t and not by the radius.
The formula is reversible.
0.56 t
R = e
Rd = e
1 4 h + 4.9 h
p,g h = -----------------------------------------------------1 + 0.4 g 0.6 g h
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Contribution
French method
RERAU
FEM
beam elements
FEM 1)
beam elements
Analytical
FEM
beam elements
48.8
48.8
48.8
48.8
16
14
14
14
EL (MPa)
1500
1500
1500
1500
0.35
Calculation method
Liner:
Water pressure pw (kPa)
Thickness t (mm)
Imperfections:
Ovality (%)
9%
5%
5%
5%
0.13%
0.5%
0.5%
0.5%
2%
0%
0%
0%
N (N/mm)
-21.6
-22.8
-21.3
-21.2
N (MPa)
-1.35
-1.63
-1.52
-1.51
Gap (%)
Intrusion (%)
Design results:
M (Nmm/mm)
488
243
201 (285)
192 (243)
M (MPa)
11.2
7.43
6.15
5.88
pcr (kPa)
145.7
109
100
106
1)
524
Doherty observes that A problem with specifying default values is in their use. There is
a tendency to use a default value as a rational for minimizing the liner thickness when
the real situation calls for a higher value.
The importance of the boundary conditions
of the liner and a realistic denition of corresponding default values is obvious.
etc.). The FEM is the source of the calculation of the charts, the polynomial coefcients and the analytical formulas. However
note that certain authors only take two imperfections into account (ovality+annular
gap) and that there is an open debate regarding the mode of buckling (1 or 2 lobes),
though the majority opt for the one-lobe
mode, which results in the lowest critical
buckling pressure. Since the Glock formulas
are the same, the data are what makes all
the difference.
A structure must be veried for all identied modes of failure. Moores paper 1998,
for example, cites four limit states, and it is
a good practice to specify, in the introduction
to a design report, the limit states for which
the structure has been veried. Verication
of stresses or strains is not carried out systematically by all authors. Some authors assume that failure of a liner subjected to external hydrostatic pressure always takes the
form of buckling (shape instability) and never of rupture of the material. That opinion is
not discussed here, but stress calculations
are quite familiar in engineering practice. In
the framework of the Workshop, only two
methods recommend calculation of the
stresses due to external pressure the ATVM 127-2 and the RERAU method. To these
two methods should be added those contributions based on the Finite Element Method,
where stresses are evaluated automatically.
The RERAU method allows the evaluation of
stresses using analytical formulas. The ATVM 127-2 method refers to diagrams with di-
FACHBERICHTE
Table 4: Calculation assumptions for the non-circular liner (W/H = 700/1050 mm)
Tabelle 4: Berechnungsannahmen fr den nicht runden Liner (Wa/H = 700/1050 mm)
Country
Author
Gap
g
Intrusion
wv
Ovality
ov
Thickness
t (mm)
Method
UK
Gumbel
27.3
WRc
Falter
0.13 %
0.5 %
21.8
Hoch
0.5 %
0.5 %
22.2
FEM
Niemann
0.5 %
0.5 %
21.2
FEM
France
Thpot
0%
0%
23
USA
Hall
0.9 %
0%
0%
23.9
Interpolation method
Canada
Moore
0%
(10 mm)
20 %
20
Interpolation method
Germany
a.
W = Weite?
Interpolation Methods
Authors considered two limit cases chosen from the three following sections:
C1: Circular section with a diameter 2H
(based on the radius of the haunch area)
C2: Circular section with a diameter H
(based on the height of the 32egg
shape)
C3: Circular section with a diameter H/
1.5 (based on the width of the 32egg
shape)
With two sections two ways of calculation
result: calculate the buckling pressure of the
mean section or calculate the mean of the
buckling pressure of each section. The result
of the rst method is req t = 20 mm and that
of the second is 23.9 mm - these two results
frame the nite element results.
25
35
25
EI L EA L
-----------------------------25
95
p R
[12]
[13]
p cr
t 2.2
------ = 0.308 ---
H
EL
[14]
Conclusions
Designing a liner is a difcult mechanical
problem which combines several non linear
effects: contact, displacement, and material
(elasto-plasticity). Liners are thin, very deformable structures subject to signicant
creep and in variable contact with a rigid
host pipe structure. Sometimes the host
pipe is broken in segments that are in interaction with an elasto-plastic soil material.
Further, the geometrical and mechanical
characteristics of the problem are poorly understood; some are estimated or made default values.
For a long time a simple formula with a
global coefcient of experience (the Timoshenko formula modied by a casing factor)
was thought to be sufcient. In 1977 Glock
published an approximate analytic solution
to the problem of perfect circular liners submitted to hydrostatic pressure. Since design
calculation for circular liners had become
imaginable, dening differences from a perfect circle which does not exist in practice
became the subject of numerous debates. A
consensus emerged around three imperfections: an ovality imperfection (due to the
shape of longitudinally broken host pipes),
an annular-gap imperfection (due to shrinkage), and a local imperfection (intrusion).
These three imperfections are not always
measurable, and default values were dened based on experimental results and numerical evaluation.
The rst work using this concept was published in the 1990s (Falter 1997, Boot 1998,
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FACHBERICHTE
526
thickness obtained using the effect of hydrostatic pressure alone. The combination of
the actions of groundwater and soil is a delicate point due to the non-linearity of the calculation models. The ATV-M 127-2 method
uses interaction formulas (see chapter 4.3)
which combine the partial safety coefcients
of each action.
As a second example the calculation of an
egg-shaped liner was proposed (see chapter
5). The Finite Element Method was widely
used, but the authors also adapted the methods used for circular liners. A complete analytical solution is proposed by the RERAU
method, which is based on Glocks solution
extended to non-circular liners.
The Workshop was an opportunity to judge
the wide diversity of international design
methods although they yield acceptably similar results (see Tables 1 and 2). There is a
general tendency toward distribution of the
safety factor over several imperfections and
limit states. This is a very positive development, since safety must not be based on a
single formula or a single global constant;
the combination of several imperfections
and several limit states increases the reliability of the design and the level of condence in the results. While the complexity of
the methods of calculation increases, the engineers creative freedom also increases,
and in the end the eld of application of the
technique is broadened. Liners are structures which deserve design methods at least
as sophisticated as other civil engineering
projects, and the Workshop has shown that
such methods exist and are operational.
Acknowledgement
The author wishes to thank Mark Knight
from the University of Waterloo, Ontario for
the organisation of the Workshop. Thanks to
Bernhard Falter and Albert Hoch for preparing the examples. All the design experts who
have been involved in the Workshop are
gratefully acknowledged for their contributions and their constructive remarks.
Workshop participants:
Jess Boot, University of Bradford, UK
Ian Doherty, Trenchless Design Engineering, Canada
Bernhard Falter, University of Applied Sciences, Mnster, Germany
John Gumbel, Insituform Technologies,
UK
David Hall, Trenchless Technology Center, Louisiana Tech University, Ruston,
USA
Albert Hoch, LGA in Nrnberg, Germany
Ian Moore, Queens University, Kingston,
Canada
Horst Niemann, Schwetzingen, Germany
Arek Szot, Wroclaw University of Technology, Poland
Olivier Thpot, SAGEP, France