0 ICOM SERVICE MANUAL VHF TRANSCEIVER IC—H10 Icom Inc.INTRODUCTION This service manual describes the latest service information for the IC-H10 VHF TRANSCEIVER at the time of going to press DANGER NEVER connect the transceiver to an AC outlet or to a DC power supply that, uses more than 16 V. This will ruin the transceiver. DO NOT expose the transceiver to rain, snow or any liquids. DO NOT reverse the polarities of the power supply when connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceiver's front end. ORDERING PARTS Be sure to include the following four points when ordering replacement parts: 1. 10 1150000780 IC SC1106 ICH10 MAINUNIT 5 pieces 8810005360 Screw PHNo.0-1M2x3ZK ICHI0 Rearplate 10 pieces ‘Addresses are provided on the inside back cover for your convenience. REPAIR NOTE Make sure a problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from a power source. 3. DO NOT force any of the variable components. Turn them slowly and smoothly. 4, DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments. DO NOT keep power ON for a long time when the transceiver is defective. DO NOT transmit power into a signal generator or a sweep generator. 7. ALWAYS connect a 30 dB~ 40 dB attenuator between the transcelver and ‘a deviation meter or spectrum analyzer when using such test equipment. 8. READ the instructions of test equipment thoroughly before connecting equipment to the transceiver.TABLE OF CONTENTS SECTION 1 SPECIFICATIONS SECTION 2 _ INSIDE VIEWS. SECTION 3 BLOCK DIAGRAM... SECTION 4 CIRCUIT DESCRIPTION.......... 4-1 RECEIVER CIRCUITS 4-2 TRANSMITTER CIRCUITS. 4-3 PLLCIRCUITS SooscanenEBOID 4-4 OTHER CIRCUIT... ; 4-5 CPU PORT ALLOCATIONS (LOGIC UNIT) ......26.20++ SECTION 5 MECHANICAL PARTS AND DISASSEMBLY. 5-1 TRANSCEIVER............ 5-2 BATTERY PACKS SECTION 6 ADJUSTMENT PROCEDURES.................. cette see BA 1~4 6-1 PREPARATION BEFORE SERVICING. ........0.0..c0seeeees 6-1 6-2 PLL ADJUSTMENT ..... 6-2 6-3 RECEIVER ADJUSTMENT. 6-3 6-4 TRANSMITTER ADJUSTMENT.......... 6-4 SECTION 7 BOARD LAYOUTS 7-1~9 . 7-4 LOGIC UNIT 7-1 7-2 MAINUNIT........ 7-2 7-3. AF AND APC UNITS 74 7-4 RF AND YGR UNITS . cect veeeetnetees 7-5 7-5 PLLUNIT. 0. ese Ree soEb oS eenbESoEREBDEE 7-6 7-6 IF AND REG UNITS — cece 7-7 7-7 VOL AND MIC UNITS... - : 7-8 7-8 JCK AND CTCSS UNIT. 0.22... eeeeeeeeeeceeeeeetenes 7-9 SECTION 8 PARTS LIST. 8—1~6 SECTION 9 VOLTAGE DIAGRAM . ceeceees cee OT SECTION 10 UT-53 OPTIONAL UNIT ............ 2 eeeecceee 5600 see 10—4 To program the operating frequency, tone frequency, etc., see the separately available EX-704 PROGRAMMING MANUAL (A-8039-1EX).SECTION 1 SPECIFICATIONS MGENERAL ‘Frequency range 180~ 174 MHz + Type of emission 16KOFSE ‘Number of channels Up to 10 channels ‘Frequency stabiliy +£0.0005 % * Antenna impedance 50 0 unbalanced ‘Power supply requirement: Icom battery packs OM.21, CM-23, CM24, CM-87 and CM 88. (Negative ground) ‘Usable temperature range: —30°C~ +60 °C (-22 “F~ +140 F) * Dimensions (with CM-23) $58 mm (W) x 155.5 mm (H) x29.5 mm (0) 2.3°(W)x6.1°(H)x1.2"(0) ‘+ Weight (with CM-23) 405 g (14.3 02) MTRANSMITTER ‘RF output power 2.5 W (with CM-23 supplied battery pack) 4.0 W (with CM-88 optional battery pack) * Modulation system Variable reactance frequency modulation ‘© Current drain (at 12.5 VDC) : High power 1.44 Low power 1.0 A '* Microphone impedance 2kQ ‘* Maximum deviation £5 kHz ‘* Spurious emissions 60 8 ‘© FM hum and noise 43 dB ** Audio response +1 dB~—3 dB of +6 dB/octave from 300 Hz~3000 Hz MRECEIVER ‘ Receiver system Double-conversion superheterodyne * Sensitivity 0.25 WV for 12 dB SINAD © Squelch threshold sensitivity : 0.18 1 * Intermediate frequencies 1st 21.8 MHz 2nd 455 kHz Current drain (at 12.5 VDC): Audio max. 250 mA Standby 70 mA * Audio output power 250 mW * Audio output impedance 8a * Adjacent selectivity 60 dB * Spurious frequency rejection : 60 dB Image rejection 50 4B * intermodulation 55 dB * Noise and hum, 43 dB * Audio response +1 dB~—3 dB of —6 dB/octave from 300 Hz~3000 Hz All specifications are per EIA RS316B (transmitter) and RS204C (receiver) procedures. All stated specifications are subject to change without notice or obligation.SECTION 2 INSIDE VIEWS * REAR PANEL Lithium backup battery (BT; CR2025-1721) cpu. (01: wPD75108AG-052.22) PU clock (0X1: FAR-C4CA.04194000.M01 4.194 MH2) PLL BOARD- CTCSS UNIT * FRONT PANEL INIT UK UI ‘Speaker (SP1: EAS-3P1230)* MAIN UNIT 4st IF fitter ——— na 1F, comodulator (FI: FL-A2) Circuit (IF BOARD) RF amplifier circuit — Regulator circuit (RF BOARD) (REG BOARD) APC circuit: (APC BOARD) 2nd LO crystal (Kt: R70 21.845 MHz) AF ampitier circuit (AF BOARD) Power module (ict: $C-1108) Drive amplifier lteuit— Microphone amplifer circuit (YGR BOARD) (MIC BOARD)BLOCK DIAGRAM SECTION 3 sina wweSECTION 4 CIRCUIT DESCRIPTION 4-1 RECEIVER CIRCUITS 4-1-1 ANTENNA SWITCHING CIRCUIT (MAIN UNIT AND APC BOARD) Received signals enter the antenna connector and pass through a low-pass filter (L6~L8, C19~C23). The signals are applied to the antenna switching circuit (D1, D4) on the APC BOARD, and then to the RF circuit. The antenna switching circuit employs a A/4+ype diode switching system. The signals are applied to the RF BOARD via the ARX signal line. 4-1-2 RF CIRCUIT (RF BOARD) ‘The signals from the antenna switching circuit pass through a one-stage bandpass filter (L1, D1, D2), and are applied to the RF amplifier (21, Q2). ‘Amplified signals are reapplied to the three-stage bandpass filter (L2~L4, D3~DS) to suppress unwanted signals. The signals are applied to the 1st mixer circuit (23). D1~DS are varactor diodes that track the bandpass filters, and are controlled by the lock voltage of the PLL. These diodes tune the center frequency of the bandpass filters for wide bandwidth reception and good image response rejection. 4-1-3 1ST MIXER CIRCUIT (RF BOARD) The signals from the RF circuit are mixed with the 1st LO signal from the YGR BOARD to produce a 21.8 MHz 1st IF signal RECEIVER CIRCUIT BLOCK DIAGRAM 4-1-4 1ST IF CIRCUIT (MAIN UNIT) After passing through the matching circuit (L9), the 1st IF signal is applied to a pair of crystal filters (FI1) to suppress out-of-band signals. The 1st IF signal is amplified at the IF amplifier (Q2) and then applied to the 2nd mixer circuit on the IF BOARD. 4-1-5 2ND IF AND DEMODULATOR CIRCUITS (IF BOARD) ‘The 1st IF signal from Q2 on the MAIN UNIT is applied to the 2nd mixer section of IC1, and is mixed with the 2nd LO signal to be converted to a 455 kHz 2nd IF signal. IC} contains the 2nd mixer, local oscillator, limiter amplifier and quadrature detector circuits. The local oscillator section and X1 on the MAIN UNIT generate 21.345 MHz for the 2nd LO signal. The 2nd IF signal from the 2nd mixer (IC1, pin 4) passes through the ceramic filter, FI1, where unwanted signals are suppressed. It is then amplified at the limiter amplifier section (IC1, pin 6) and applied to the quadrature detector section (IC1, pin 10 and ceramic discriminator X1) to demodulate the 2nd IF signal into an AF signal, AF signal output from pin 11 of !C1 is applied to the squeich circuit and deemphasis circuit (R10, C12). This de- ‘emphasis circuit is an integrated circuit with frequency characteristics of -6 dB/octave. The resulting signal is applied to the AF and subaudible tone circuits. AF BOARD VOLUN AF BOARD APC BOARD N TF BOARD i DET ~ & le WT ely es ox Lo Le a6 3 ie IS Ie Zi= ay a loc sox unt} |_Loaic unrr_] [ cross unit | [yor soano PLL BOARD Fig. 1 414-1-6 AF CIRCUIT (VOL UNIT AND AF BOARD) The AF signal is applied to Q1 on the VOL UNIT via the AF control circuit (Q4) on the MAIN UNIT, Q1 Is an active filter that functions as a high-pass filter to suppress tone signals for the tone squelch operation. When the squelch is closed, Q4 cuts the AF signal as the AF mute switch. The filtered signal is applied to the AF BOARD via the [VOL] control (RS). The AF signal is power-ampltied at the AF power amplifier (IC1) and then applied to the speaker. The AF voltage regulator (21, Q2) supplies power to the AF power amplifier. The MUT! signal from the CPU controls Q3 and mutes AF output while receiving no signal or no specified tone signal 4-1-7 SQUELCH CIRCUIT (IF BOARD) ‘Some of the noise components in the AF signal from pin 11 of IC1 are applied to pin 13 of IC1 via R8, RO and C9, ‘The active filter section in IC1 amplifies noise components of frequencies of 20 kHz and above, and outputs the resulting signals from pin 14. Output signals are amplified at Q1, rectified by D1, and are converted to DC voltage. This voltage is applied to the squelch trigger circuit (pin 18). The [SQL] control (RS) on the VOL UNIT is also connected to pin 15 to adjust the DC voltage, The DC voltage triggers the squelch circuit in IC1. Pin 16 of C1 outputs the squelch signal. The signal is applied to the CPU (IC1, pin 58) on the LOGIC UNIT through the BUSY signal line. The CPU outputs the MUTI and MUT2 signals. The MUT1 signal deactivates the AF voltage regulator (21, Q2) on the AF BOARD. The MUT2 signal activates the AF control circuit (Q4) on the MAIN UNIT to cut the AF signal from the IF BOARD. ‘TRANSMITTER CIRCUIT BLOCK DIAGRAM TOK UNIT ‘WiC BOARD xO Mid) PLL BOARD 4-2 TRANSMITTER CIRCUITS 4-2-1 MICROPHONE AMPLIFIER (MIC BOARD) {AF signals from the builtin condenser microphone or from the (MIC] jack are applied to ICt pin 3, and are pre- ‘emphasized to +6 dB/octave through C7 and R2 connected to pin 2. IC! functions as the microphone amplifier and the limiter. The output signals from IC1 pin 1 pass through the splatter filter circutt (IC1 pins 5 and 6) where signals of 3 kHz and above are attenuated. IC1 pin 7 then outputs the signals. The signals are applied to the modulation circuit (03) in the VCO to produce an FM signal The VCO circuit (25, D2, D3) on the PLL BOARD oscillates the transmit frequency with AF signal modulation. 4-2-2 DRIVE AMPLIFIER (YGR BOARD) ‘The VCO output, butfer-amplified at Q7 on the PLL BOARD, is applied to the the transmit/receive switching circuit (D1) on the YGR BOARD. The VCO output is then amplified at the predrive amplifier (21) and the drive amplifier (Q2). ‘The voltage controlied by the APC circuit is applied to the collector of Q2 to protect the RF power module from damage by an antenna mismatch. 4-2-3 RF POWER AMPLIFIER (MAIN UNIT) IC1 is a power module which provides stable 4 W output power. ‘An RF signal from the drive amplifier (Q2) on the YGR UNIT is applied to pin 1 of C1. The amplified signal is output from pin 4, and applied to the antenna connector through the diode switching and low-pass filter circuits. MAIN UNIT,4-2-4 APC CIRCUIT (MAIN UNIT AND APC BOARD) The APC circuit protects the power module (IC1) from a mismatched output load and selects HIGH and LOW output power. The output power level from the power module (IC1) is detected at the APC detector (02, D3) on the APC BOARD. When antenna impedance is matched at 50 Q, the detected level is at a minimum. However, when antenna impedance is mismatched, the detected voltage is higher than when matched, When the antenna impedance is mismatched, the base voltage of Q1 is higher than the other base voltage of Q1 (reference voltage). Qt decreases the collector current of Qt onthe MAIN UNIT using Q2. Collector current of Qt on the MAIN UNIT is used at the drive amplifier (2) on the YGR BOARD. Hence, when the antenna impedance is ‘mismatched, the output power is decreased. The output power selecting circuit uses the APC circuit, The [HIGH/LOW] switch selects the reference voltage, changing the output power to HIGH or LOW. 4-2-5 ANTENNA SWITCHING CIRCUIT (APC BOARD) When transmitting, D1 and D4 are turned ON. The AF output signal is not applied to the receiver circuit, passing through D4 and C10, the low-pass filter (L6~L8, C19~C23) on the MAIN UNIT and then to the antenna. The low-pass filter suppresses high harmonic components. 4-3 PLL CIRCUITS 4-3-1 GENERAL (PLL BOARD) The PLL circuit, using a one chip modulus prescaler (IC1), directly generates the transmit frequency with the Tx VCO (QS) and the 1st LO frequency with the Rx VCO (2). The modulus prescaler (IC!) sets the dividing ratio based on serial data from the CPU, and compares the phases of a VCO signal and the reference oscillator frequency. It detects the outotstep phase and outputs it. The reference frequency oscillated at X1 is applied to the PLL IC (IC1 pin 23) 4-3-2 REFERENCE OSCILLATOR CIRCUIT (PLL BOARD) A reference frequency is produced by the oscillator (29) and X1. D4, R29 and R32 provide frequency control, Thus, the output frequency of this circuit is stable over a wide temperature range. 4-3-3 LOOP FILTER CIRCUIT (PLL BOARD) Phase-detected signals from pin 13 are converted to DC voltage by a loop fter consisting of an active filter (1). ‘The frequency at which the VCO oscillates is controlled by varactor diodes (D1, D2). DC voltage (PLL lock voltage) is provided through the integrator circuit (R7, C17). PLL CIRCUIT Ict_MstosorP svaowt—- one]. aprren taTCH COUNTER SCALER 08 pataSe toner 14 aT Hit UNLOCK ox aa aesieroR wsigor 116 vo cou a voo 13 oe omipen | —+[Paase cyance |_|'3 Toop aurren | J eurreR | pu pete se rien a a Strut Teo a os REFERENCE “8 B [ose = Fig. 3 4-3-4 VCO CIRCUIT (PLL BOARD) IC-H10 has two VCO circuits for transmitting and receiving. C1 pin 10 outputs a control signal for selecting the receive VCO circuit (22, L1, D1) or transmit VCO circuit (Q5, L3, D2). Varactor diodes (D1, D2) provide frequency control, The buffer amplifiers (Q6~Q8) do not affect the PLL output signal from VCO oscillation. Q3 and Q4 select the transmit or receive VCO circuit. 4-3-5 UNLOCK SENSOR CIRCUIT (PLL BOARD) When the PLL circuit is unlocked, IC1 pin 14 is “HIGH” and a {IGH” signal is applied to the CPU pin 60 as an unlock ignal.4-4 OTHER CIRCUITS 4-4-1 RESET CIRCUIT (LOGIC UNIT) 4-4-3 VOLTAGE LINES LINE DESCRIPTION. The CPU (IC1) is reset when the RESET port changes from “HIGH” to "LOW" and then becomes “HIGH.” The RESET port remains “HIGH” except when the CPU is reset. RESET CIRCUIT Vv cPpusy R10 am in. our] GND R12 aid cru INTA Fig. 4 4-4-2 CPU POWER SUPPLY CIRCUIT (LOGIC UNIT) When the power switch is turned OFF, a voltage is applied to the CPU (IC1) pin 41 via D3 from the lithium backup battery installed in the transceiver to provide backup for the memory contents. SUBAUDIBLE TONE FREQUENCY AND DATA CHART ‘The connected battery pack voltage passed through the power switch, ‘Common 5 V regulated fram Veo at IGt on the REG BOARD. 5 V controlled by the power saver function Tris voltage is regulated from Vee at Q3 on the MAIN UNIT, Receive 5 V supplied from +55, This voltage switched by Q5 and 06 on the REG BOARD using the “T/A” line from the CPU. Transmit § V supplied rom +58. This voltage switched by Q3 and Q4 on the REG BOARD using the “T/R” line from the CPU. Vee +5 +58 aS 145 4-4-4 SUBAUDIBLE TONE CIRCUIT (CTCSS UNIT) ICt encodes and decodes subaudible tone frequency signals of 67 Hz~250.3 Hz. A tone is set by serial data from the CPU. IC2 functions as a serial/paralle! converter, applying 6-bit parallel data to IC1. The following table shows the relation between input data and the output frequency of ICt. ourpuT ] ict INPUT PINNUMBER | OUTPUT | ICI INPUTPINNUMBER | OUTPUT | _ ICt INPUT PIN NUMBER FREQUENCY FREQUENCY FREQUENCY tz fsla[sfel7[s] ty |sla[sie]7}s] ma |s]4}sisi7]e eo [H|tlalala]t] moo [w{[clu[cl{H[H| ise [ele [cl{alela mo [tjcl[alalalc] mea [ce [clufe[e[a[ woo Talal {ele [a vma_[H[H[tlalale] nes [w[a[efelH[H] woe [elw[H[e te [a mo [t{H|[tlulalc] woo [c[a[efe{H[H[ ie Tule [H{e [eta vor_|H|tl[tlufule| ws [w{[c][efe[w[H] as [efel[w[e[e [a es [w|[ul[ulclul[ce] ie [e[el[efelH[H] aor [axfa[efe te [a a4 [H|Hl|uH[cfu[c] wes [H[alufu[c[H] eer [eta [e[e[e ta es [tjalalefale] ma [cl[alalal{c[H| 257 [ufelel[e[e [a as {[H|tlalclalce] wea [n{claful[e[H] 236 [efelefe[e tn as {[H|iltfaluln| wre [c[clulal[c[H] ae [ale [H [ala [e yooo ftfe{[e[H[H[H| wer [wfule[H{efal aos [tc [x [alata yas |H|H|H[Lt[H[H| w22 [cfH[e[ul[ilal or [a|[H [awl HW wor2 {t{H|Hi[elaja] wre [n[i[clufe [x] — [—|—[-[-[-|[— HEHIGH L: LOW4-5 CPU PORT ALLOCATIONS (Logic UNIT) * MATRIX * OUTPUT PORT NAME DESCRIPTION port numeer |. PIN DESCRIPTION (BEEP) Selects a 1 kHz beep tone or 500 Hz/1 kHz ee teop oe 720 2] Ouate 60 zor Wz Boop TWHFURF] | Secs the VAFprowam wh re matinis (SEP snes Ft end tg ne power ON. wai | Tis pr becores “HIGHT when [PSAV], Activates the power saver function when the singie tone ie turned ON. mates OFF and trig tne power ON ro 3] cups a soe sll tr ea data via a me Gi outputs «sro nal sara rs) sates tho sibaudble tone on & | ups ase silo sera INPUT PORT {sT8} data to the PLL IC. 72 G2] Outputs clock sqal for seal ort wumsen | fe, DESCRIPTION (ex, oat is Gi] Outpt sta data orchvonaed Foo a7 | Beas alga re sandy (para wath Ok sal tnt mode ot hecPU. The GPU efos enna cay nae whens rao ae oonea a Pat 3 This port becomes "HIGH" while FO=PIS | TO | Tose ao put por oro as ie tearm hana sete the pow reo Detects a PLL unos fe a aioe uy enthosinalonman hee | [Per pata AF eS I tnooed = a rea 7 opus a recone rate sana fr inputs a resutting sion S MUT2) AF control circuit. When emitting (rsat} JTS CUT. falas ent bepomes) wer € boop tone, his ort outputs the aici, when the neceived sional ‘mute signal and the MUT! port incu th rotanos tone mute sora ar re P120 at Outputs a strobe signal for serial wea Detects «sq anal The apa 3 sob sia tous Slrals MGs when he sguech os wa 30 | Outpt a sina for ighting woh trxteo} fed he (HIBUSY| neater Tis ma 38 ius agar ono PT nw fede THIBUSY inate om This pot beara "LOW" when por bacon tre rr swtcn's pushed. Ths ports ao used er coning ot ia Z| Outta signal for ighng wpm (Busy LED) green the THUBUST] neato mi 37] hiss an pat port ote ean he [RIBUSY] neater, pon {MONITOR} wien The tapi borane Oa onsen enters te tonto ee een ma 26 ups ranamivreceveewcing tr Slo Ths pot becomes ma 36] Ths an pt pot forthe cone sate. This port bacon (e.on Daren, Tho tareceer entre ihe coring ode when ne pot tha the MONI por ao -LOW" and ‘Stange power ONSECTION 5 5-1 TRANSCEIVER MECHANICAL PARTS AND DISASSEMBLY use| ORDER tse] ORDER et nce DESCRIPTION ary, |] (ABEL | ORDE DESCRIPTION on. @ [2210005107 _| Front panel 1 || @ [esro00020 [PH B0No. oMax5 2U 1 @ [2010005960 | PH No. 0 Mexs 2K 8H) a | zasooo0010 | IQBANNEL setector swten 1 @ [6450000110 _| fExr SP] jack HS0836.07-010 1 @ | ast0004610 | [HIGHILOW] knob Ki24 1 @ [6460000130 | tic} jack HSN 102-01-540 1 @ [020017050 [Antenna ring (4) 1 @ [2930013660 | Jack cap i @ [6510000030 | Antenna connector TNC-RIO8 1 @© [2000013710 | Connector pate 1 @ | 2000019650 | 643 Release button 1 @ [2980013760 | Microphone holder 1 @ |[esr0005220 [PH Max4 NiFE a @ [2510000450 _| Speaker EAS-GP1280 1 @_|[ 000013740 | Sie plate 1 @ [6930018700 | Speaker plate 1 @ _| 6000013570 _| inoulator for side plate 1 @ | 081000560 [PH BONo. oM2xs 3 @ |[esro002s30 | FH Mex6 NiBS 4 ‘@ | 7700000860 _| Microphone element WM-B2A 1 @ [eoroocr711 | stang guide plate (0)-1 Assembly | 1 @ |ssroo0az10 [PH wexs 6 ® | 8990009690 | Contact holder 1 @ [2510005300 | MAIN stiia pate 1 @ | 6990009660 | Charging terminal 1 @_[ 2610004600 | [PWRIVOL] knob W198 1 @ [esio00i7i0 | PHBO No o3 Miax35 1 @_[ser0004560 | isaL] knob Nis7 1 @ [esa0016360 [649 PTT switch rubber 1 @ | ses0000570 [Nuria 7 @ [510005360 | PH No. 0M2x3 2K 2 @ [0610006120 | {CHANNEL} knob N150 1 @ [010007601 | Rear panel-t 1 @ | 890000580 | vA nut) 1 @ | eero00se20 [on M2x52K 1 @_| 210005201 | Top pane 7 @ | ess0013731 | MD plate 1 @ [6980013720 | VApiate 1 @ | eos001651 | 643 Rear piate-t 1 @_|[eer0005960 | PH No. 0 Max 2K 3 P @ | earo00070 | PHAMx16 2K 1 *WRIVOL} variable resistor ®@ | 7et0001510 | aKos72211007A1 1 @ [esro00ss6o [PH No. oMaxs 2K 2 @ [esto004es0 [PH No. oM2xa 1 || @ [e2s0012200 [Sponge 60) 1 Screw abbreviations PH: Pan head FH: Flat head OH: Oval countersunk head BO: Self-tapping screw No. 0: Precision-type screw ZK: Black Ni: Nickel BS: Brass cy iD LABEL wee ORDER NO. DESCRIPTION ony, Optional product FA-150TB Flexible antenna Optional product MB-20 Belt lipPLLUNIT (20890) ay , Gg eo 5 SS SS ® SS ® b—@ | ® cross unrr @ 18770)5-2 BATTERY PACKS © CM-21, CM-23, CM-24 naneean ona DESCRIPTION ary. 2070008800, Front case @)A1 (OZ 0 010005400 Front case 4) (O29) : 2010005450, Front case 6) A(@M24 8010007750 Rear case (2) F-2 (CM-21) @ 8010007770 Rear case (4) F-2 (CM-23) 1 6610007780 Fear case (6) 1 M24) ® 8930001920 ‘Sponge (G) 1 @® 8930009590 Charging terminal 2 ® ea0000600 Chern eck 1 © 580010110 Case metal ath 1 oO 8010005491 Sliding guide plate (C) -1 1 ® 8810002310 FH M2x4 Ni BS 1 LL @ 8810000980 PH BOM2*4, 1 @ 8810004671 FFH with looseness stopper M2 4 Ni 1 oO 5040000390 ‘LED SLB-23VR SF 1 Battery packs CM-87 and CM-88 cannot be disassembledSECTION 6 ADJUSTMENT PROCEDURES 6-1 PREPARATION BEFORE SERVICING MREQUIRED TEST EQUIPMENT EQUIPMENT GRADE AND RANGE EQUIPMENT GRADE AND RANGE ‘AC power supply | Output votage 12500 Standard signal | Frequency range: 0.1~200 MHz ‘Current capacity 3. Aor more generator (SSG) Output level -127~—17 dBm (04 wv~32 mv) RF power meter | Measuring range: 1~10W (terminated type) | Frequency range: 0.1~200MHz ‘| Distortion meter | Measuring range: 0~20 % Impedance 500) SwR Less than 1.2:1 | Audio generator | Frequency range: 200~2000 Hz Output level 0~200 mv Frequency counter | Frequency range: 0.1~200 MHz Frequency accuracy : +1 ppm or better | FM deviation meter | Frequency minimum : 200 MHz Sensitivity 100 mV or better Measuring range: 0~#10 KHz 0C voltmeter Input impedance = 60 KAO or attenuator Power attenuation: 90 or 40 dB | better Capacity 10 W or more CONNECTION ‘Attenuator 30 or 40 dB FM deviation meter Standard signal generator RF power meter 10 W/50.0 tothe —— _ antenna connector CAUTION: | DO NOT connect the {MIC} | sional generator while transmitting, | —_—— Audio generator Distortion meter {EXT SP) Shield plate Battery terminal @ ‘AC power supply 125 VI3 A6-2 PLL ADJUSTMENT MEASUREMENT ADWUSTHENT aovustment | ADJUSTMENT CONDITIONS vAWE unit | LocaTION unit | abausr reverence | ° | Comets cum os. pores |temeney counter 0 | programed ne pct eo Toox a ae VOLTAGE earig earn parehins eeeel te peng BOARD) MAIN UNIT (CPI Lock voltage check point PLL BOARD. PLL BOARD Lock voltage. C39 PLL reterence frequency adjustment adjustment6-3 RECEIVER ADJUSTMENT MEASUREMENT ADWUSTMENT aovusrment | — ADJUSTMENT CONDITIONS vawe un | Locarion wir | abwust ‘rawtyacusment knot nocanery Skip too TRANSMITTER ADJUSTMENT Sater a tezvney eige | pana |actoon eter wih [rel far (coaence sRoesng eon este ne Boaeoy [tte “Appi an FF sional the ateona (ext sack reer tore 119 dBm (025 w9 Wot ane stuontrOml sith: ON wan | 0 MAIN UNIT Sensitivity adjustment —}6-4 TRANSMITTER ADJUSTMENT MEASUREMENT ADJUSTMENT aowustMent | ADJUSTMENT CONDITIONS vawe unt ] Location uw | abwust outmur | 1 | =sect any ohana Top Joomestmenr [sow wan | re POWER TIMIGHILOWT own: HIGH genet | power meter tthe txro “Traromiting thiena connecter oxo) 2 | etHGHLOW awien: LOW Tow a racovency | + | -Sotct any channel Top [oomestterm [azure aw | ave pewarion’ | |Sacpy an AF salto the cy | pane | evaton meter to tie face, eH 280 mv th antenna BOARD) «Set the FM devaton meter comoctor via the oer stort te powe Deonphasis: OFF Dower Py2 reanoitng 2 | «Appr an AF signa to th OC) eran Vert nee eres mv susauowie | 1 | “crane seecron Too [oowectte ru | 2075KHe cross | Fro rove Tone encode programmed | panel | devaton metro FREQUENCY chanel, programmed to enema DEVIATION '* Apply no AF signal to the [MIC] jack. ‘connector via the oat ovate MAIN AND CTCSS UNITS Output power adjustment—] R18 Frequency deviation adjustment 10 Subaudible tone frequency deviation adjustmentSECTION 7 BOARD LAYOUTS 7-1 LOGIC UNIT 28A1162 GR Q3, Q7 bast 8 3 enTreR Symbol: SG 2SA1344 Q1,Q2 ase! COLLECTOR. PI EMITTER Symbol: EL 28C2712 Y QS Symbol: LY DTC144EK Q4, Q6 Base CoLLEcTOR MATE A Symbol: 26 Symbol: B3 1SS196 D1, D5 A Symbol: G37-2 MAIN UNIT COMPONENT SIDE to LOGtG UNIT 2SB1182 Q Q1,Q3 4 EMITTER COLLECTOR © BASE et | —__! to VOL UNIT nan FOIL SIDE COMPONENT SIDEFOIL SIDE Se ae eS i eee a! Teno | @ety @fkx Tes | ABC GNDPRFGY)) re ee jase ie Ste Ge bara Gay) ee al FOIL SIDE COMPONENT SIDE DAP202U 4 DTC143TU a DTC114EU Q 28C2714 O Qe2 D 4 5S FY COLLECTOR em Symbol ; 24 2 2 3 3 € 5 a 3 aa: FTE: ase EMITTER Ti} COULECTOR Symbol: QO BASE EMITTER Symbol : P7-3 AF AND APC UNITS ° AF UNIT 28C2712 BL Q2 Symbol: LL * APC UNIT nase coLuecroR EMITTER, DTCi44EK Q3 Base |COLLECTOR EMITTER, Symbol: 26 RD4.7M B3 D1 I Symbol: 473 Lata BASE1 COLLECTOR! SonLeNIOH EMITTER Sernee Base2 COLLECTORZ ‘Symbol: LL Symbol: SI D4 ‘Symbol: AG HSMB88AS D2, D3 Ct Symbol :C1 Symbol: M1!7-4 RF AND YGR UNITS © RF UNIT 28C3775 3 2804215 O 2SK302 Y MA333 Qt Q2 Q3 D1, D2, D3 D4, D5 ase base RAN “re {> cottecron COLLECTOR SOURCE Symbol: OY3 Symbol: QO Symbol: TY Symbol 6C83. © YGR UNIT 2802954 2SC3585 188226 1SS268 Q2 Q1 D2 DI ease Base | tsanoaoreo | Transistor zacari2 (TEESR) > | tsmoocre0 | Transistor breteseK ToT 7 | teroconseo | Transistor 29At182-0R (TES + | 1eo000050 | vioge arateu 1107 bs | tramoreto | Zener rosa 62 1 | rreoo0080 | oiose 185106 (TEB6F) bs | treoonee20 | Dio {Stee (E85) ty —_| erecot0860 | cot LAL cana 102K bs | tretoe.080 | Diese tss106 (TES5F) t2 | bree | co At asa 402K ts | srteeosor | cot tazar U7 | erro | con taza x1 | 000000250 | crystal rancécaosieoonmer | [ts | steooora0 | cot TAL CRNA 1K te | sreve0st« | cot seco tte | sre000r40 | ci CAL ODKR 101K ri | rasooo0uso | rosistor —-MORIOEZHY 47 Ka 472 RZ 7030000580 | Resistor MCRIOEZHJ 47 KQ (473) Fo | roooonsso | Resistor wemvoezi a7 73) | [rit | 20000200 | Fier aimee 4a a | raworaso | Resistor MORTOEZHY 120 (en fe | rosooneso | Rosisor ——-MCRTOEZHI 47 KO (47) Fe | roaoooreo | Resistor omtoezis 270 279. | [x1 | osoonzo00 | crystal care fr | rooooooero | Resistor MCRTOEZH SKC 62 fe | rocoooosoo | Resistor MORTOEZHI 47 KO 479) fro__| Yosooooseo | Resistor Mommoezru sox tse | m1 | zoso000so0 | Resistor MCRIOEZHY 10 KO (109) rio | roatoooseo | Resistor MoRTOEZHU «7 Ka 73) | | m2 | rocconese0 | Resistor MGRYOEZHS 290 Ka (90 RI 7030000590 | Resistor MCRIOEZHJ 56 KO (563) R3 7030000400 | Resistor MCRIOEZHJ 1.5 KO (152) riz | Tooooo0so0 | Resistor MORTOEZHU tea (wes) | | me | roooono720 | Resistor MORDEZHS G20 KO 34) mrs | reooooesao | resistor MGRIOEZHW 22a G23) | | ms | rccopowo | Resistor MOMIOEZHS 4 KO (82) re | Tospo00se0 | Resstr — MGRIDEZHI 47 KO C7) rr | rosooo0ea0 | resistor MOMIDEZH) 2.9 KD (389 ct 4030004720 | Ceramic C2012 B 1H 102K-T RB 7030000380 | Resistor MCRIOEZHJ 1 KQ (102) Se | feeooonrao | Tantalum TeSVB2 ol seem. ro Montoezi 22 Ko 2a © | oamousro | Comme” Genta Se 1M A70NT ie MoRIOEZHI 10.0 (100, © | feaooonsro | ceramic cabr2 SL 1M a7OdT mis MORIOEZHS 27 KG G2 Cs | accooorsro | ceramic Gaora SLI a70sT fie | roommonss0 | resistor MomHoezHy 100.0 con | oamosoeo | Cereme canta BH 22K fir | resoooos20 | resistor MomMDezHd 15 KO (59) cr 4030006450 | Ceramic C2012 F 1H 1032-7 RIB 7030000380 | Resistor MCRI0EZHJ 1 KQ (102) G3 | aewoorran | ceramic Gzbr2.B TH YoaRT fie | resconoc00 | Resistor MORYOEZHY 13 KO (82) rao | Tostoooas0 | resistor MRWDezHs 16010 si) vst | soscoortt0 | Leo sumasyaws 77 Teun cr | aaooossta | ceramic caora SL tH 017 co | esonzeco | Tantalum TESVA\TA ZasMrL © | fsanonseeo | Tantalum TEMSVG 09 Soe 1. si | zzooonss0 | switch Hswoeeoor.210 © | fcamoera0 | Ceramic’ cabr2'B SH ak uicencow, © | teioonsie0 | encrontic 83 Roe aTUF (@=40) sz | zzeonan600 | switch SKHIPDOOGA {PTT | fanmooira0 | Coram caota BIH 10247 5: | azeorone00 | Seiten Sxriwpooosa (wonrron| | |.os | sssovo0n10 | Tantalum DNC aT s+ | zzeonooe00 | Switen Sktmpooosa [oLoNe) | | Gro | sosovere0 | Ceramic’ Ga01z 8 1 102KT 85 | zzzono00s0 | Swen omreo0 Git | tsrooeso | Encrovtic 680 6ReUr M [CHANNEL SELECTOR] cz 4030004720 | Ceramic C2012 B 1H 102K-T Gr | dsrooeez00 | Eectrontic 18.86 6RaUF Gre | atacoow720 | Ceram cote BIH 102K 11 | aczme00100 | unio Batten, cRaoas-21 Gr | atsnooeaTo | coramle ——zot2 SL TH T00DT Gzo | arstootsoo | ceramic ——Gaot2 St 1m asOCT zi | acsrooee | coramie —— Gaote SL Im gens we | roooago10 | umper ——crtoezi vew co) | [cae | cosooneto | Gorme —caora SL 1H OroDT 2s | esooesco | Goreme Gzb12 Stn oo0o.T Ger | foaooera0 | Comic cavta BIN 102k cpr | oor0nz1s63 | rc. Board 8 20820 P4768 Ges | toamoecto | ceramic ozor2 St TH ow00rT Geo | foaooer20 | ceramic caota B 1H 102K Goo | oooor720 | ceramic Gab12 BIH foeKT or | deeooon720 | ceramic cabta B 1H t0eKT L se | fseooos0so | Tartu TEMSVB 00 19M 1[MAIN UNIT] IAF UNIT] wer | ORDER DESCRIPTION ner. | ORDER DESCRIPTION 22 | astoooaae0 | Electronic 16 SC ORBUF M cz | azoooes00 | ceramic caor2 B 1H oaeKT Gea | astoooae00 | Electric 6-8 0UF M 63 | tosooosit0 | Coramic ——Gaot2 BE 47aKT Ges | derooestoo | emctomic go nce erur (o=4q | | ce | ssso00z000 | Tanti TESVA 10-150MTL Ger | assoooteso | Tanta” BN ov 101M © | Sescooura0 | Comic’ Gaot2.B 1H tozKT Goa | Sesooo00s0 | Tantalum TeMeve oJ isomer | [cr | assooosaso | Tantalum TEMSVA 1V 47aMt 620 | soooootran | Coremic Canta. B 1H 102K © | Sesooosteo | Tantelum —TEMSVC 16 Ya6Mi-12. G40 | feanooeran | Goramic canta B TH ToanT Gta | saacocer20 | Ceramic Santa B 1H JoaReT as | faaoooe720 | Ceramic Gadt2 B TH 100K cer | oorozeens | pc. poart 20814 Gea | faaoooeiso | Ceramic Santa F 1M oz Ep2 | cotoooara0 | Loadrrame HrB2sease Gas | Sasoooer20 | Coramic Gavia B TH YoaKT Gas | Saaoo0st10 | Goramic ——Ga0ta B TE araKT Gar | foso004720 | Goramic Gata B AH foaRT Gas | loxoooure0 | Ceramic Gata B 1H oan 1 | tosoo0e720 | Goramic Gata B IH oan 52 | tosooousto | Ceramic Gaota SL'tH YO1sT ss | tosoooeeto | Coramie ——Gaora SL IH tO [APC UNIT] sa | tosooossto | Coramic —Gaoia SL IH tO ost Goota Su tH aout Ter | OBER DESCRIPTION ose ‘Tesve 0d soma. oss Caore Bm Tak cr | teeoo00620 | Transistor FMS1 To8 oss Coote BAW AIK G2 | tsovooteao | Trancisor — 28C27s2.1. E05" oes Gooie 8 1M aTIRT oer Gaota uth a70uT oss Goore SU tM a7 01 | 700000450 | piode wase2 (70 O08 Cota BIN Arik be | rveoo00 | Diode Heweeas a on Gao B 1M ATIRT bs | 1veoo00e90 HeMagas TA on Gaote uth «Ou be | trsoo00080 | biode qseisore was | rraoonago | Jumper JPW 01 Rot us| errooe2o | coi Lazar Was | rizeooaseo | umper Yew ot Rt (2 | etiovo070 | coi tazzr War | rrzoo00se0 | Summper——Upw ot Rat ts | ervooezor | cai taza ta | eavov0000 | eat ton N aR st | esta008630 | connector TNC-Rt08 Ju | fst0007760 | Connector FON-184J020.01AA sr _| rosoocosto | resistor MGRIOEZHI a2 KO (029 Fe | rstooososo | Trimmer ‘V1 RHOUAVErSS 109) fs _| Tosoooosoo | Resistor MGRIOEZHI 10 KO (10 cpt | estonesoso | check Point RTOIT1.0B, fa | rostooosao | Resistor MORIDEZHI 22 KD (2 fs | Tosoocoe20 | Resisor ——-MCRIOEZHI 100 KO 100 fe | rosmooosao | Resistor MCRIOEZHI 22 KO C2 crs |oownerre | Pc. soxd 8 zostc F768 rr | Tetoocsoto | trimmer _-v-t2r(RHOAAVEsAd 220) a —_| Tosoooowo | Resistor MoRIOEZH 47 KO re) ro | Tosmooorro | rossi; MORIDERHY S80 Ka 360) fio | Tosoovoero | Resistor ——-MGRIOEZH Se Ka. (5) mit MoRIOEDHY 12 Ka (123) mz ontoezi 12 Ka (req m3 MORTOEZHY 1.8 KO (182) [AF UNIT] t4 | 7030000510 | Resistor MCRIOEZHS 12 KO (123) mis | Tooooooaro | Resistor MCRIOEZHI 1200 (120) me | OMpeR DESCRIPTION ver | srrocot720 [16 NuMaeeaM 7) cr | acsooourt0 | coramic © cams 8 1H aK G2 | fesooon7to | Ceramic Gaorz. 8 1H arIKT © | fosoooe7t0 | Coramic Cami B IM ari ar | rsacoo0270 | transistor agB82 FS 1201 0 Ge | Sosooon7t0 | Coramie Gabi. 8 1H ari G2 | tssooore0 | Transistor 2sCo7t20L (TERR) © | sssoc00us0 | Tantalum TEBE 1¢-1oeMer2L 3 | tse0oc0700 | Transistor DYcraaek Tar Gr | Sesooonsa0 | Coramic’ ——Gaot2 st 1m 2aaset © | tosooosseo | Ceramic Gaot2 SLM So0sT Go| Sosooousa0 | Coramie ——ezot2 SLM zanict v1 | sracoe00t0 | zener poa7w-1288 Sto | tosooou720 | Coramic ——Gaot2 BIH 102K Gir | fosoo0u720 | Coramie ——Gzot2 BIH toaKT Giz | tosooou720 | Coramie abt B 1H HoaKT | rosoo00420 | resistor ortoezns 22a aaa | |ers | aoaoooaeo | Ceramic Canta SL 1H 12007 re | roaoovosa0 | Resistor ortvezHs ao tom) | [cr | aoaoooean | Caramic C2012 SL 1H 12087 | Tosooootao | Resistor MGRTOEZHI 10.0 (00) fa | Toaoooosro | Resistor MGRTOEZMI 39 Ka 00 rs | Tosooooe20 | Resistor womtaezhs 22xa.e2a | |r | ootoozeae | pc. board 20508 re | rosoooszo | rosistor - ontoezns isa cso) | | ere | eotoooara0 | Leadrrame Hrezs4ose 0 rr | rosoo00s00 | Resistor MGRTOEZHI 10 KO (100 fa | rooooooss0 | Resistor MGRIOEZHI 470.0 «rt rio | Tosoooesa0 | Resistor MGRTOEZII 15 Ka (159