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ASME Code
und verwandte Regelweke
08-13
ASME / AIA / NB
Jurisdiction USA & Kanada
akkreditiert
AIAs
National Board
Gesellschafter &
Geschäftsverteilung
(repair & alteration)
Data Reports (MDR)
Registrierung der
zertifiziert
Authorized
R-Stamp
Inspector
CIS
Consulting Inspection Services
TÜV Thüringen Group
Hersteller
01-2015
• Vorgeschrieben ab 01.01.2013:
ASME Certification Mark & Designator
(oder mit Code Case N-822 ASME Section III Div.1, 2, 3 and 5 )
01-13
4000
3500
3000
2500
2000
USA
International
1500
1000
500
Section I Section III Section IV Section VIII Section X Section XII ASME B31.1 ASME B31.3
Power Boilers Nuclear Comp. Heating Boilers Pressure Vessels Fiber Reinforced Transport Tanks Power Piping Process Piping
Dampfkessel Nuklearanlagen Heizkessel Druckbehälter Faserverst. Beh. Transportbeh. Kesselrohrleit. Prozessrohrleit
.
NICHT verwechseln:
ASME Boiler
and Pressure
Vessel Code
( ASME BPVC )
A standard becomes a Code when it has been adopted by
one or more governmental bodies and is enforceable by law,
or when it has been incorporated into a business contract.
ASME
STANDARDS
( KEIN Boiler and
Pressure Vessel Code )
A Standard can be defined as a set of technical definitions
and guidelines that function as instructions for designers,
manufacturers, operators, or users of equipment.
Bitte beachten Sie:
‐ Kundenforderungen
(Users Design Specification; Kundenbestellung; Technische
Lieferspezifikationen etc.)
‐ Gesetze und Verordnungen am Aufstellungsort
‐ Code of Federal Regulations ( 10CFR50 ; 10CFR21 )
‐ Bundesstaatliche Anforderungen?
Wo gibt es Informationen zu den Anforderungen? z.B. bei:
=> BSI International Survey (www.BSIgroup.com)
=> NB‐370 Synopsis (www.nationalboard.org)
=> FDBR, Düsseldorf Karte: Wikipedia
=> VDMA, Frankfurt
STATE DEPARTMENT
Adrienne Youmans, Director
Michael S. Anderson, Administrator
Ronald W. Spiker, Chief Boiler Inspector
S.C. Department of Labor, Licensing, and Regulation
Boiler Safety Program
300 Windsor Drive
Shelby, NC 28150‐6057
Telephone —803.896.5171 Email — rspiker@carolina.rr.com
Fax — 803.896.4814
Express mail only:
110 Centerview Drive
Columbia, SC 29210
EMPOWERMENT
Boiler Board: No.
DATE OF LAW PASSAGE: 2005
Date rules implemented: May 2005; regulations implemented: January 2006
State Statute: South Carolina Code of Laws, Title 41. Labor and Employment, Chapter 14. Boiler Safety Act,
Sections 41‐14‐10 through 41‐14‐150.
RULES FOR CONSTRUCTION AND STAMPING
Construction:
1. ASME Code (Current Edition, Current Addendum), Sections I and IV.
2. ASME CSD‐1 (2001 Edition).
3. National Board Inspection Code (2004 Edition, 2004 Addendum).
4. National Board registration required for boilers.
5. NFPA 85.
Stamping:
Where appropriate, the following National Board stamps or ASME Code symbol stamps are required:
1. National Board: R
2. ASME Code: S
02 / 2015
http://www.nationalboard.org
http://www.nationalboard.org/
SiteDocuments/NB‐370.pdf
Anforderungen in
Kanada
Karte: Wikipedia
‐ Boilers
‐ Pressure Vessels
Canadian Registration [ CRN ] required for: ‐ Piping
‐ Fittings
CSA B51
CSA B51
PART 1:
contains requirements for
boilers, pressure vessels, pressure piping,
and fittings.
PART 2:
contains requirements for
high‐pressure cylinders for the on‐board
storage of natural gas,
Blends of natural gas and hydrogen
(hydrogen blends), and
hydrogen as fuels for automotive vehicles.
PART 3:
contains requirements for compressed
natural gas and hydrogen refuelling
station pressure piping systems and
ground storage vessels.
Boiler — a vessel as defined in the Act.
Boilers
Pressure vessel — a closed vessel for containing, storing,
Pressure Vessels distributing, transferring, distilling, processing,
or otherwise handling a gas, vapour, or liquid.
Piping — pipes or piping as defined in the Act.
Piping
Fitting — an appurtenance attached to a boiler, pressure vessel,
or piping, including such items as valves, gauges, and controlling
Fittings devices. It can include other pressure‐retaining components
installed in a piping system within the scope of the Act.
Fired‐heater pressure coil — the total fluid‐retaining piping
Fired Heater Pressure Coils system within the internally insulated enclosure and header
boxes of a petroleum or chemical plant fired heater, including
tubes, return bends, crossover piping, inlet and outlet headers,
and manifolds.
CSA B51
CSA B51 – DESIGN registration
4 General requirements
4.1.1
The calculations, drawings, and specifications pertaining to the designs of boilers, pressure vessels, fittings as
specified in Clause 4.2, fired‐heater pressure coils, and piping shall be submitted to the regulatory authority in
the province where the item is intended to be used. The submission shall identify the substance for which the
item is intended. It shall be the responsibility of the users or an agent they designate to determine whether the
substance is lethal. Figures 1(a), (b), and (c) shall be used to determine whether items are to be registered as
pressure vessels or Category H fittings (see Table 1). The name of the authorized inspection agency to be
employed when a boiler or pressure vessel is to be manufactured outside Canada shall also be submitted when
required by the regulatory authority. Acceptance and registration shall be obtained before construction begins.
Manufacturers who commence construction prior to receiving design registration shall rectify any design
deficiencies that are identified in the design registration process.
4.1.2
Any number of boilers, pressure vessels, fittings, fired‐heater pressure coils, and piping systems may be
constructed from a registered design until a change in the applicable Act, Codes, or Standards invalidates the
design, in which case the design shall be obsolete and no further construction to the design shall be made after
the effective date of the change as established by the Act. When the Act does not specify an effective date of
change, the effective date shall be the date specified in the changed document or six months from the
published date of the change, whichever comes first.
CSA B51 – CRN numbers
4.3 Canadian Registration Numbers (CRNs)
4.3.1
Designs and specifications that are accepted and registered by the regulatory authority shall be
assigned a Canadian Registration Number. The province in which a design is registered shall be
indicated by a digit or letter following a decimal point (see Clause 4.3.2).
4.3.2
When a design that is registered in a province is subsequently registered in other provinces,
additional digits or letters identifying those provinces shall be added after the digit or letter
representing the original registering province. The following identifications shall be used:
1 British Columbia 6 Québec T Northwest Territories
2 Alberta 7 New Brunswick Y Yukon
3 Saskatchewan 8 Nova Scotia N Nunavut
4 Manitoba 9 Prince Edward Island
5 Ontario 0 Newfoundland and Labrador
Notes:
(1) For example, a design registered in Ontario and allotted the registration number K4567 will be registered as CRN K4567.5. If this
design is subsequently registered in Alberta, the CRN will be K4567.52; and if afterwards registered in Manitoba, the CRN will be
K4567.524.
(2) If a design is registered in all provinces and territories, the CRN stamped on the nameplate and marked on the data report may be
shortened to include the designation of first registration plus the letter “C”, e.g., K4567.5C.
(3) If a design is registered in all provinces and territories that require registration but not in provinces and territories that do not
require registration, the CRN may be shortened to include the designation of first registration plus the letters “CL”, e.g., K4567.5CL.
(The “L” means limited.)
CSA B51
Table 1
Categories of FITTINGS
Category Type of fitting
A Pipe fittings, including couplings, tees, elbows, wyes, plugs, unions, nipples, pipe caps,
and reducers
B All flanges
C All line valves
D All types of expansion joints, flexible connections, and hose assemblies
E Strainers, filters, separators, and steam traps
F Measuring devices, including pressure gauges, level gauges, sight glasses, levels,
and pressure transmitters
G Certified capacity‐rated pressure‐relief devices acceptable as primary overpressure
protection on boilers, pressure vessels and pressure piping, and fusible plugs
H Pressure‐retaining components that do not fall into Categories A to G
Notes:
(1) These categories do not take into account size, materials, end connections, ratings, schedules, and methods of fabrication.
(2) Category H can include
(a) small pressure vessels registered and inspected as specified in Figure 1(a), (b), or (c). Such ( . . . . )
(b) an assembly of components (including piping components), provided that the diameter of any component does not
exceed 152 mm (6 in) and the total volume of the fitting does not exceed 42.5 L (1.5 ft3). Such an assembly ( . . . . )
(c) condenser coils and evaporator coils as defined in CSA B52 and air heater coils, provided ( . . . . )
Pressure Vessels
Karte: Wikipedia
[ For higher pressures additional [ Above 68,95 MPa ( 10000 psi ) [ intended for use above
design principles and construction additional design principles and 70 MPa ( 10000 psi ) ]
practices shall be applied ] construction practices may be neccessary.
Section VIII Div. 3 should be considered ]
05-2013
12345
• Certification (Konformitätserklärung) (Manufacturer‘s serial number)
• Assembly (Zusammenbau, Montage) 2013
(Year built)
• Documentation (Dokumentation)
• Pressure Relief (Überdruckschutz)
Pressure
Vessel
Vessel Inside Diameter: > 152 mm ( 6 in )
INCLUDED are: NOT INCLUDED are:
‐ Heat Exchangers ‐ Piping and Piping Components
‐ Evaporators ‐ Rotating or reciprocating mechanical devices, such as
‐ Steam generators without direct firing pumps, compressors, turbines, generators, engines
‐ Fired pressure vessels ‐ Steam generators with direct firing
‐ Gas fired jacketed steam kettles with jacket operating ‐ Vessels containing Water
pressures < 50 psi (345 kPa) < 2 Mpa (300 psi) and < 99 °C (210 °F)
‐ Hot Water Supply Storage tanks
< 58,6 KW (200000 Btu/hr) and
< 99 °C (210 °F) and
< 450 L (120 gal)
‐ Pressure vessels for human occupancy => PVHO
05-2013
05-2013
+ Leitlinien
Konformitätsvermutung liegt
CONSTRUCTION CODES Harmonized Standards
bei Einhaltung vor.
or
ASME BPV Code
or
AD 2000 Konformitätsvermutung liegt
NICHT vor.
or
„DELTA“ ermitteln und
British Standard schriftlich bewerten.
. . . .
PED + ASME Code
Wird der ASME Code zur Auslegung, Herstellung und Prüfung eines Druckgeräts
verwendet, dann sind zum Beispiel folgende Anforderungen ZUSÄTZLICH zu
berücksichtigen um die Anforderungen der PED zu erfüllen:
Benannte Stelle / Unabhängige Prüfstelle
INSPECTION für Druckprüfung, Kennzeichnung und
Abnahme notwendig
Einstufung
Beschreibung Für Schweißverfahren und Schweißer ist
DESIGN Gefahrenanalyse WELDING eine Zulassung durch Benannte Stelle
Modulauswahl oder Unabhängige Prüfstelle notwendig
Antrag an Benannte Stelle
Für NDE Verfahren ist eine Zulassung
durch die Benannte Stelle und für NDE‐
PED konformes Material NDE
MATERIAL Personal durch eine Unabhängige
Ggf. Einzelgutachten
Prüfstelle notwendig
Konformitätserklärung
RECORDS
Betriebsanleitung
05-2013
05-2013
Tel.: +49 201 747275‐0
Fax: +49 201 747275‐29
www.cis‐inspector.com
Karte: Wikipedia