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Welding - ASME Code Section IX
Welding - ASME Code Section IX
Welcome!
Section IX Welding
Instructor:
Dipl.-Ing. Horst Michael
B31.PPT 09/03
Welding - ASME Code Section IX
Break
Prepare a WPS
WPQ – Welder‘s Qualification
Variables and Scopes
Expiration
Qualify a Welder
Test Specimen
KOLB\FMPRO.PPT 05-01
Hierarchy of Standards in the USA and Canada
Part QW - Welding
Article I Welding General Requirements QW-100 ff
Article II Welding Procedure Qualifications QW-200 ff
Article III Welding Performance Qualifications QW-300 ff
Article IV Welding Data QW-400 ff
Article V Standard WPS (SWPS) QW-500 ff Add 2000
Part QB - Brazing
APPENDICES
(Welding and Brazing Forms, and list of SWPSs)
SEC9.PPT 8-00
Section IX Glossar, QW-492 (1/2)
· A-No. Klassifizierung des abgeschmolzenen Schweißgutes
· Arc Welding Lichtbogenschweißen
· AWS-Classification Benennung des Zusatzwerkstoffes aus SFA-Spezifikation
· Back gouging Auskreuzen, -fugen
· Backing Badsicherung (aufgeschmolzen oder nicht aufgeschmolzen)
· Backing gas Wurzelschutzgas (gilt nicht als „Backing“!)
· Base metal Grundwerkstoff
· Bend Test Biegeversuch
· Brazing Hartlöten
· Cladding Auftragschweißen
· Consumable insert Verschmolzene Einlage, gilt als Schweißzusatzwerkstoff
· Contact tube Kontaktrohr zur Elektrode
· Current (AC/DC) Stromart (Wechselstrom/Gleichstrom)
· EBW, Electron Beam Welding Elektronenstrahlschweißen
· ESW, Electroslag Welding Elektroschlackeschweißen
· FCAW, Flux Cored Arc Welding Fülldrahtschweißen
· Fillet Weld Kehlnaht
· Flux / Powder Flußmittel / Pulver
· F-No. Klassifizierung des Zusatzwerkstoffes (filler metal)
· Fusion Welding Schmelzschweißen
· FW, Friction Welding Reibschweißen
· GMAW, Gas Metal Arc Welding MIG / MAG
· Groove Schweißfuge
· Group-No. Gruppennummer des Grundwerkstoffes innerhalb der P-No.
· GTAW, Gas Tungsten Arc Welding WIG
· Impact test Kerbschlagbiegeversuch zur Ermittlung der Zähigkeit von Werkstoffen
· Interpass temperature Zwischenlagentemperatur
· LBW, Laser Beam Welding Laserstrahlschweißen
SEC9.PPT 4/00
Section IX Glossar, QW-492 (2/2)
· OFW, Oxyfuel Welding Autogenschweißen
· Oscilation Pendeln bei der Schweißung
· pass Lage
· PAW, Plasma Arc Welding Plasmaschweißen
· Peening Hämmern der Schweißnaht
· P-No. Klassifizierung des Grundwerkstoffes (parent-metal)
· Polarity Polung
· PQR Protokoll der Verfahrensprüfung
· Preheat Vorwärmung
· PWHT Wärmenachbehandlung
· Retainer nicht aufgeschmolzene Badsicherung (metall oder nichtmetall)
· Root spacing Wurzelspalt
· RW, Resistance Welding Widerstandsschweißen
· SAW, Submerged Arc Welding Unterpulverschweißen
· SFA-Specification Norm für Schweißzusatzwekstoff aus ASME Section II Part C
· Shielding gas Schutzgas
· SMAW, Shielded Metal Arc Welding E – Hand
· Stringer bead Strichraupen
· Stud welding Bolzenschweißen
· T Dicke des Grundwerkstoffes
· t Dicke des Schweißgutes je Schweißprozeß
· Tensile Test Zugversuch
· Trailing gas Gasnachströmung
· Tungsten electrode Wolframelektrode
· Weave bead Pendelraupen
· WPS Schweißverfahrensspezifikation, Arbeitsanweisung
· WPQ Schweißerzeugnis
SEC9.PPT 4/00
ASME Code Section IX
SEC9.PPT 8-00
ASME Code Section IX
Both welding data and testing results are documented in the PQR.
A PQR shall list all essential variables at least. However, it is
recommended to list additional information during qualification.
SEC9.PPT 4/99
ASME Code Section IX
SEC9.PPT 4/99
ASME Material Specification
SEC2.PPT A99
QW/QB-422 Ferrous P-Numbers and S-Numbers
Welding Brazing
Minimum
Specified
Spec. Type or UNS Tensile, ksi P- Group S- Group P- S- Nominal Product
No. Grade No. [Note(1)] No. No. No. No. No. No. Composition Form
SA-36 ... K02600 58 1 1 ... ... 101 ... C-Mn-Si Plate
SA-53 Type F ... 48 1 1 ... ... 101 ... C Furnace welded pipe
SA-53 Type S, Gr. A K02504 48 1 1 ... ... 101 ... C Smls. pipe
SA-53 Type E, Gr. A K02504 48 1 1 ... ... 101 ... C Resistance welded pipe
SA-53 Type E, Gr. B K03005 60 1 1 ... ... 101 ... C-Mn Resistance welded pipe
SA-53 Type S, Gr. B K03005 60 1 1 ... ... 101 ... C-Mn Smls. pipe
SEC9.PPT 03/98
Section IX Base Material P-Numbers
1 Carbon Steel
3 Up to 1/2% Cr and up to 1/2% Mo
4 1 to 2% Cr and up to 1/2% Mo
5A 2 to 3% Cr, 1% Mo Alloy Steel
5B 5 to 10% Cr, 1% Mo Alloy Steel
5C All 5A and 5B Materials heat treated to 85ksi+
6 Martensitic Stainless Steel
7 Ferritic Stainless Steel
8 Austenitic Stainless Steel
9 2 to 5% Ni Alloy Steel
10 Mn-V, Cr-V, 9%Ni, High Cr Alloy Steels
11 Low Alloy Steel, Quenched and Tempered to 95ksi+
21 1.2% Mg or Mn alloy Aluminum
22 1.2% Mn, 2,5% Mg, 0.25% Cu Aluminium
23 1.3% Mg, 0.7% Si, 0.25% Cr Aluminium
25 1.5% Mg, 0.8% Mn, 0.15% Cr Aluminium
31 Copper
32 Admiralty, Naval, Aluminium Brass, Muntz Metal
33 Cu-Si Alloys
34 Cu-Ni Alloys
41 Nickel
51 Titanium
61 Zirconium
SEC9.PPT 3/96
Section II - Part C Contents
SFA-5.1 Carbon Steel Electrodes for Shielded Metal Arc Welding
SFA-5.2 Carbon and Low Alloy Steel Rods for Oxyfuel Gas Welding
SFA-5.3 Aluminum and Aluminum Alloy Electrodes for Shielded Metal Arc Welding
SFA-5.4 Stainless Steel Electrodes for.Shielded Metal Arc Welding
SFA-5.5 Low-Alloy Steel Electrodes for Shielded Metal Arc Welding
SFA-5.6 Covered Copper and Copper Alloy Arc Welding Electrodes
SFA-5.7 Copper and Copper Alloy Bare Welding Rods and Electrodes
SFA-5.8 Filler Metal for Brazing and Braze Welding
SFA-5.9 Bare Stainless Steel Welding Electrodes and Rods
SFA-5.10 Bare Aluminum and Aluminum Alloy Welding Electrodes and Rods
SFA-5.11 Nickel and Nickel Alloy Welding Electrodes for Shielded Metal Arc Welding
SFA-5.12 Tungsten and Tungsten Alloy Electrodes.for Arc Welding and.Cutting
SFA-5.13 Solid Surfacing Welding Rods and Electrodes
SFA-5.14 Nickel and Nickel Alloy Bare Welding Electrodes and Rods
SFA-5.15 Welding Electrodes and Rods for Cast Iron
SFA-5.16 Titanium and Titanium Alloy Welding Rods and Electrodes
SFA-5.17 Carbon Steel Electrodes and Fluxes for Submerged Arc Welding
SFA-5.18 Carbon Steel Filler Metals for Gas Shielded Arc Welding
SFA-5.20 Carbon Steel Electrodes for Flux Cored Arc Welding
SFA-5.21 Composite Surfacing Welding Rods and Electrodes
SFA-5.22 Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel
Flux Cored Rods for Gas Tungsten Arc Welding
SFA-5.23 Low Alloy Steel Electrodes and Fluxes for Submerged Arc Welding SEC2.PPT 03/98
Section II-C Filler Metals
Strength · 0 = DCEP d
in KSI · 1 = AC or DCEP d
· 2 = AC or DCEN m
· 3 = AC or DC l
· 4 = AC or DC l
· 5 = DCEP m
· 6 = AC or DCEP m
· 8 = AC or DCEP m
"penetration"
Electrode Position Chemical
· 1= all positions composition
· 2= flat and of weld deposit
horizontal fillets
· 4= vertical down
SEC2.PPT 01/00
Section II-C Filler Metal
E W CE - 2
1,8 – 2,2 %
Ce O2
Tungsten
Electrode
SEC2.PPT 01/00
Section II-C Filler Metals
ER 70 S X
SEC2.PPT 01/00
Section II-C Filler Metals
E 7 0 T 12
SEC2.PPT 01/00
Section II-C Filler Metals
F 7 A 6 EM 12K
SEC2.PPT 01/00
QW-432 - F-NUMBERS Add2000
SEC9.PPT 09/00
DATA - VARIABLES
QW-440 WELD METAL CHEMICAL COMPOSITION
QW-441 General
Identification of weld metal chemical composition designated on the PQR and WPS shall be as given in QW-404.5.
QW-442
A-NUMBERS
Classification of Ferrous Weld Metal Analysis for Procedure Qualifiration
Part QW - Welding
Article I Welding General Requirements QW-100 ff
Article II Welding Procedure Qualifications QW-200 ff
Article III Welding Performance Qualifications QW-300 ff
Article IV Welding Data QW-400 ff
Article V Standard WPS (SWPS) QW-500 ff Add 2000
Part QB - Brazing
APPENDICES
(Welding and Brazing Forms, and list of SWPSs)
SEC9.PPT 8-00
Qualification of a Welding Procedure
RTC
Drawing + Construction Code
Draft WPS
Materials range of
Design welding
Impact testing variables
welding of a test
PWHT etc. essentials and
RTC
coupon from the
nonessentials
range
RTC RTC
WPS PQR
essentials + Record of
nonessentials actual values testing
and results
Qualification
Date certification
Date Signature Documentation
Signature
SEC9.PPT 10/01
QW-201 - Manufacturer's or Contractor's Responsibility
QW - 250 ff Samples
Paragr. Brief
QW 402.1 Groove Design Nonessential Variable
no new PQR, just WPS Revision
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-253
~90°
30°-90°
SEC81.PPT 10/02
QW-202.2 - Groove and Fillet Welds
SEC9.PPT 03/98
QW-202.2 - Groove and Fillet Welds
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-253
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-253
NOTES:
(1) See QW-403 (.2, .3, .6, .9, .10), QW-404.32, and QW-407.4 for further limits on range of thickness qualified.
Also see QW-202 (.2, .3, .4) for allowable exceptions.
(2) For the welding processes of QW-403.7 only; otherwise per Note (1) or 2T, or 2t, whichever is applicable.
(3) Four side-bend tests may be substituted for the required face- and root-bend tests, when thickness T is 3/8 in. and over.
(4) For combination of welding procedures, see QW-200.4.
(5) See QW-151 (.1, .2, .3) for details on multiple specimens when coupon thicknesses are over 1 in.
SEC9.PPT9-00
QW-451 T & t Examples: Procedure
Production P-No. 1
PQR WPS
20mm 20mm
5mm
24mm
5mm
200mm
40mm (³1 ½“) 40mm T1 = 4.8mm – 203mm
T2 = 4.8mm - ¥
100mm 100mm
T = 4.8mm – 332mm
250mm 250mm QW-403.7: = 1.33 · T 300mm 300mm
SEC9.PPT 01/00
QW-451 T & t Examples: Procedure
PQR WPS
T =1.6 – 18mm
SMAW 5mm = t2
GTAW 4mm = t1
t1 = 8mm max. GTAW
t2 = 10mm max. SMAW
PQR WPS
T =4.8 – 203mm
SMAW 35mm = t2
GTAW 5mm = t1
t1 = 10mm max. GTAW
t2 = 203mm max. SMAW
SEC9.PPT 01/00
QW-202.4 - Dissimilar Base Metal Thicknesses
PQR WPS
5mm 5mm T = 1.6mm – 10mm Production P-No. 1
+ +
T1 = 4.8mm – 203mm 100mm
40mm 40mm
T2 = 4.8mm - ¥
2mm
or
T1 = 1.6mm – 18mm
100mm T2 = 4.8mm - ¥
9mm
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 10/2004
Section IX Procedure Qualifications - QW-253
SEC9.PPT 09/00
Section IX Procedure Qualifications - QW-253
QW-442
A-NUMBERS
Classification of Ferrous Weld Metal Analysis for Procedure Qualifiration
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-253
SEC9.PPT 09/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
PQR
One PQR may qualify more WPS´s
SMAW
SA-516 Gr. 60
T=9.5mm
E6013
Charpy V
Tensile
Bend
no impact
SEC9.PPT 03/98
ASME Code Section IX
WPS
SAW
SMAW
GAW
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-254
Legend:
+ Addition > Increase/greater than Uphill Forehand
- Deletion < Decrease/less than Downhill Backhand
ø change
SEC9.PPT 06/99
Section IX Procedure Qualifications - QW-254
Welding Variables Procedure Specifications (WPS)
SUBMERGED-ARC WELDING (SAW)
Supplementary
Paragraph Brief of Variables Essential EssentialNonessential
.4 ø F - Number X
.5 ø A - Number X
.6 ø Diameter X
.9 ø Flux/wire class. X
.10 ø Alloy flux X
QW-404 .24 ± Supplemental X
Filler ø
Metals .27 ø Alloy elements X
.29 ø Flux designation X
.30 ø t X
.33 ø Calssification X
.34 ø Flux type X
.35 ø Flux/wire class. X X
.36 Recrushed slag X
QW-405 Positions .1 + Position X
.1 Decrease > 100° F (55 °C) X
QW-406 Preheat .2 ø Preheat maint. X
.3 Increase > 100° F (55°C) (IP) X
Legend:
+ Addition > Increase/greater than Uphill Forehand
- Deletion < Decrease/less than Downhill Backhand
ø change SEC9.PPT 10/2004
Section IX Procedure Qualifications - QW-254
Legend:
+ Addition > Increase/greater than Uphill Forehand
- Deletion < Decrease/less than Downhill Backhand
ø change
SEC9.PPT 06/99
Section IX Procedure Qualifications - QW-256
SEC9.PPT 06/99
QW-403.10 / QW-404.32 - T & t limits S. Cir. Arc.
SEC9.PPT 03/98
Section IX Procedure Qualifications - QW-255
SEC9.PPT 06/99
Section IX Procedure Qualifications - QW-255
SEC9.PPT 06/99
Section IX Procedure Qualifications - QW-255
SEC9.PPT 06/99
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
QW-404.12 - AWS Class
QW-404.12 A change in the SFA type (i.e., a change among EXXlS, 16, or 18
specification filler metal classification or to a or EXXXlS, 16, or 17 classifications);
filler metal not covered by an SFA (d) from one position-usability designation
specification, or from one filler metal not to another for flux cored electrodes (i.e., a
covered by an SFA specification to another change from E7OT-1 to E7lT-1 or vice versa);
which is not covered by an SFA specification. (e) from a classification which requires
When a filler metal conforms to an SFA impact testing to the same classification which
specification classification, requalification is has a suffix which indicates that impact testing
not required if a change is made in any of the was performed at a lower temperature or
following: exhibited greater toughness at the required
(a) from a filler metal which is designated as temperature or both, as compared to the
moisture-resistant to one which is not classification which was used during
designated as moistureresistant and vice-versa procedure qualification (i.e., a change from
(i.e., from E7018R to E7018); E7018 to E7018-1).
(b) from one diffusible hydrogen level to (f) from the classification qualified to
another (i.e., from E7018-H8 to E7018-H16); another filler metal within the same SFA
(c) for carbon, low alloy, and stainless steel specification when the weld metal is exempt
filler metals having the same minimum tensile from Impact Testing by other Sections.
strength and the same nominal chemical This exemption does not apply to hardfacing
composition, a change from one low hydrogen and corrosion-resistant overlays.
coating type to another low hydrogen coating SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX Procedure Qualifications - QW-253
SEC9.PPT 01/00
Section IX - Article V
SEC9.PPT 8-00
Section IX - Contents
Part QW - Welding
Article I Welding General Requirements QW-100 ff
Article II Welding Procedure Qualifications QW-200 ff
Article III Welding Performance Qualifications QW-300 ff
Article IV Welding Data QW-400 ff
Article V Standard WPS (SWPS) QW-500 ff Add 2000
Part QB - Brazing
APPENDICES
(Welding and Brazing Forms, and list of SWPSs)
SEC9.PPT 8-00
ASME Code Section IX
Qualification of a welder:
Selection of welders
Selection of welding variables, i.e.
Distinguishing of positions
Distinguishing of pipe diameters
Distinguishing of used F-Numbers for fillermetals RTC
WPQ
etc.
Certification
Date
Signature
SEC9.PPT 10/01
Section IX - Definitions QW-492
manual welding
handheld process with guidance of the arc, travelling along the weld and feeding of
consumables manually by the welder.
SEC9.PPT 03/98
QW-300.2 - Manufacturer's or Contractor's Responsibility
SEC9.PPT 03/98
Section IX QW-353
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
Section IX QW-354
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
Section IX QW-355
SEC9.PPT 10/99
Section IX Performance Qualification
SEC9.PPT 10/99
QW-361.2 - Essential Variables - Machine Welding
SEC9.PPT 03/98
QW-361.1 - Essential Variables - Automatic Welding
SEC9.PPT 03/98
Section IX QW-353
Outside Diameter
Outside Diameter Qualified, in.
of Test Coupon, in. Min. Max.
NOTES:
(1) Type and number of tests required shall be in accordance with QW-452.1.
(2) 27/8 in. 0.0. is the equivalent of NPS 21/2.
SEC9.PPT 03/98
Section IX QW-353
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
QW-423 Alternate Base Materials for Welder Qualification
SEC9.PPT A99
Section IX QW-353
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
QW-433 - F-Numbers for Welder Performance Qualification
Qualified with F-No. 1 F-No. 1 F-No. 2 F-No. 2 F-No. 3 F-No. 3 F-No. 4 F-No. 4 F-No. 5 F-No. 5
With Without With Without With Without With Without With Without
Qualified for Backing Backing Backing Backing Backing Backing Backing Backing Backing Backing
F-No. 1 With
X X X X X X X X X X
Backing
F-No. 1 Without
X
Backing
F-No. 2 With
X X X X X X
Backing
F-No. 2 Without
X
Backing
F-No. 3 With
X X X X
Backing
F-No. 3 Without
X
Backing
F-No. 4 With
X X
Backing
F-No. 4 Without
X
Backing
F-No. 5 With
X X
Backing
F-No. 5 Without
X
Backing
SEC9.PPT 03/98
Section IX QW-353
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
QW-452 Performance Qualification
3/ (10) to less
8
than 3/4 (19) X 2 [Note (3)] Note (3) Note (3)
GENERAL NOTE: The "Thickness of Weld Metal" is the total weld metal thickness deposited by all welders and all
processes in the test coupon exclusive of the weld reinforcement.
NOTES:
(1) To qualify using positions 5G or 6G, a total of four bend specimens are required. To qualify using a combination
of 2G and 5G in a single test coupon, a total of six bend specimens are required. See QW302.3. The type of bend
test shall be based on weld metal thickness.
(2) Coupons tested by face and root bends shall be limited to weld deposit made by one welder with one or two
processes or two welders with one process each. Weld deposit by each welder and each process shall be present
on the convex surface of the appropriate bent specimen.
(3) One face and root bend may be substituted for the two side bends.
SEC9.PPT 10/2004
QW-452 Performance Qualification A02
NOTES:
(1) When more than one welder and/or more than one process and more than one filler metal F-Number
is used to deposit weld metal in a coupon, the thickness, t, of the weld metal in the coupon deposited
by each welder with each process and each filler metal F-Number in accordance with the applicable
variables under QW-404 shall be determined and used individually in the "Thickness, t,of Weld Metal
in the Coupon’’ column to determine the "Thickness of Weld Metal Qualified.’’
(2) Two or more pipe test coupons with different weld metal thickness may be used to determine the weld
metal thickness qualified and that thickness may be applied to production welds to the smallest
diameter for which the welder is qualified in accordance with QW-452.3.
(3) Thickness of test coupon of 3/4 in. (19 mm) or over shall be used for qualifying a combination of three
or more welders each of whom may use the same or a different welding process.
SEC9.PPT 10/02
Section IX QW-353
Ø Change Uphill
+ Addition ¯Downhill
- Deletion
SEC9.PPT 10/99
QW-461 - Test Positions
QW-461.3
Groove Welds
in Plate
QW-461.3
Groove Welds
in Pipe
QW-461.3
Fillet Welds
in Plate
SEC9.PPT 03/98
ASME Code Section IX
Qualification of a welder:
Selection of welders
Selection of welding variables, i.e.
Distinguishing of positions
Distinguishing of pipe diameters
Distinguishing of used F-Numbers for fillermetals RTC
WPQ
etc.
Certification
Date
Signature
SEC9.PPT 10/01
QW-467.9 - Positions and Diameter Limitations
80 to 150
Horizontal B 0 to 15
210 to 280
0 to 80
Overhead C 0 to 80
280 to 360
D 15 to 80 80 to 280
Vertical
E 80 to 90 0 to 360
SEC9.PPT 03/98
QW-461.2 - Positions of Welds - Fillet Welds
125 to 150
Horizontal B 0 to 15
210 to 235
0 to 125
Overhead C 0 to 80
235 to 360
D 15 to 80 125 to 235
Vertical
E 80 to 90 0 to 360
SEC9.PPT 03/98
QW-322.1 - Expiration of Qualification
SEC9.PPT 01/00
QW-322.2 - Renewal of Qualification
SEC9.PPT 03/98
QW-462.1 (a) Tension Test Specimen, Plate
W = ¾“ (19 mm)
SEC9.PPT 10/99
QW-153 Acceptance Criteria - Tension Tests
SEC9.PPT 10/99
QW-462.1 (a) Bend Test Specimen, Plate
NOTES:
(2) If the pipe being tested is 4 in. nominal
diameter or less, the width of the bend specimen
may be 3l4 in. for pipe diameters 2 in. to and
including 4 in. The bend specimen width may be 3/8
in. for pipe diameters less than 2 in. down to and
including 3/8 in. and as an alternative, if the pipe
being tested is equal to or less than 1 in. nominal
pipe size (1.315 in. O. D.), the width of the bend
specimens may be that obtained by cutting the pipe
into quarter sections, less an allowance for saw cuts
or machine cutting. These specimens cut into
quarter sections are not required to have one
surface machined flat as shown in QW-462.3(a).
Bend specimens taken from tubing of comparable
sizes may be handled in a similar manner.
SEC9.PPT 10/99
QW-163
SEC9.PPT 10/99