uc 621.649.412-096.742.2 : 621.644.2-086 DEUTSCHE NORM November 1988 No pao hs standard maybe repacies who he pr stmt of DIN Desa at Nomang eV, Bs, DIN LEGL3*PT*4 88 MMH 2794446 0004342 O mm Pipe joint assemblies and fittings for high-density polyethylene (PE-HD) pressure pipes Adaptors for fusion jointing, flanges and sealing elements Rohrverbindungen und Robrleitungstelle fir Druckrohrleitungen aus Polyethylen hoher Dichte (PE-HD);, Bunde flr Heizoloment-Stumpfechwelltung, Flansche, Dichtungen; Mage {In keeping with current practice in standards published by the International Organization for Standardization (ISO), ‘a comma has been used throughout as the decimal marker. Dimensions in mm 1 Field of application This standard specifies dimensions of adaptors for fusion jointing using heated tools, of flanges and sealing elements used to interconnect high-density polyethylene (PE-HD) prossure pipes as specified in DIN 8074 and to connect such pipes to pipes and fittings made from materials other than PE-HD. The adaptors and flanged joints shall comply with the requirements specified in DIN 16.963 Part 5 (at present at the stage of draft). For technical reasons, adaptors shall only be welded to pipes conforming to DIN 8074 or to pipe components of the same pipe series, the use of other components being permitted If thelr wall thickness in the wold area is equal to that of the pipes, 2. Dimensions, designation Adaptors, flangos and sealing elements are not expected to conform to the designs ius: trated here; compliance is only required in the case of the dimensions specified For dimensions without tolerance indication, the gor Part 1 or DIN 16901 shall apply, at the manufacturer's Continued on pages 2 t0 8 Tor German Sandarae (OW oTer) DIN 16963 Part 4 Engl. Price group 7 ‘Salas No. 0107 rg Gnu Boi ha We encoaive HahDIN 269b3*PT*4 68 MM 2794446 OOO4343 2 Page 2 DIN 16.963 Part 4 Short adaptor Short adaptor {item No.1) tom No. 23) e y » a x} ff 8} 3] 5] sles $3] | | , at tn je 2. a “lita |i 23 Long adeptor Long adaptor (item Nor2) (item No.24) > » BF wls| 8] --—--—-—- ‘ha | 2 e Example of a series 5 PE-HD adaptor (item No. 3) designed for a pipe outside diameter of 200 mm: Adaptor DIN 16963—3—200—5—PE-HDDIN Lb563*PTHY 88 MM 279444 OOO4S44 4 mm DIN 16963 Part 4 Page 3 “add aug 4o Buraden ayn 405 mowe Sp jo sanjen payyoeds aun ‘wu gzz = tp word () "UNQEL = F2"5 sop 6010203 (g on] a] | —]o|or — [=] =] —] & p00} fe jeuntoceifsred] ooze on oz] | 09 | os | a» = [=] $5 |se) & Jove | FE fies Josts|er0n) oor cal os] | ss} or | o» - |-| $ [ase] # lece) = |ece locates | 00s =| =| = | oz oz -[-]-]- jos] -]2s|e joc] -]- | - | - | - | 35 jooc| 35 fzez | $F fave |sos love | 008 oat os | {0s | ov | se =| = | #5 [120] 9$5 Jove | 955 00 fooe oz | ove zt) oF os | ov | se #27 eos] s¢> [tse] S22 fous | #27 [oes [seo [eve | oes = | - | - [eves oz — | =| ~ | =] 09] 09 | 0s | op | se} - | - | - | 8 Juve] 25 Jose) 22> leis | *8> lize |seo feta | 09s oz os} | 9| ee | ce br feee| fs |zey| fs lucy | $5 |sop joes loss | oog (coal 08 | 09 | 9» [ee | ce ¥55 |ese| 5 [ese] *§ [tur | fz jour foes [ris | ov - |= |= foo} 9 |-|- -|~-|sr}or ce} ee] az} -| - | - | 8 jee] 85 Jose| #5 jooe | #8: leue leer [xzr | oor oz ov | or | o8 | ez | ez ve> |eaz| *8> |oue| 78: |pze | Pes joce joer leve | ose or #5; [ise] 5 [exe] °F; lose | °F [ose jour love | sue =| =| = Joowoz} » | - | -|- |=] oe} se| sz} oz | oz} - | - | - | $5 Jeze) $5 love] 8 ose | $5 jooz faze [tee | ove or | & eo] $s lez] §; jez | § fez loze lone | ose weloe| | [oe] ze] o1z|e eut| &% [eet] * |soz | #2 leoz lear |sez | sez 8 | oe | vz | ve | ov | ze | vz | ot | an | o's |zorz) 6St | By | PLt| of leet | gP> joet jase jzez | 00% ge | 92 oe | o€ | 02 reat evi | Gs est] 95 [war | os [eas [zz joe | ost % searforiar| 425 | ze lers oot 1S) 9% | ve | ve | es | sz | at | at | | o's |ZooH|cors) eS | Lee jock Ov 0 lezerfe'st| 28> | 6s feu Ea 01 ee [oot] o@ ve |v |v | ve | sz los lezeilenn) 9 [ee zoe ou sri]se fort) oa | oz | » | zz | zz | zz | zz | 0 4b ey |e orifege | gf faz ee 0s cei ss |ser| os vz jie fiz | iz | oe at | e> leis lows | $8 les ey s sor! |se ot | 6 | er | or | oz | ieee ies 9 Jos |ss |se Jos |oz|e | ja) a} — |e = |e jee lor | os os | |se ajo fo|—|s =| lees = o» | ej orfo|—|-| |r = [ee [or jee jes |so | 08 | 0 a|-|-|ele |e |-|-| else = Jas lee = alc |-|-|-| es = [sr |e sum | cums | ows | ov | cu vlelz sivlejz Zend mlalelz|a so1ses adi y ‘01308 adi u | vp | ep} op ‘ a0 . dig (vz pur ez ‘el ON wan) srondepy “| a1¢eL.DIN bbob3*PTx4 88 MM 2794446 OOOUSHS & me Page 4 DIN 16.963 Part 4 Flange (ton No.2 Teble2. ngs tem Ho2 Nom] Pine e nal | outside Botts tte an’ | bo | 429 | ao | 39 . lier gale uy vu a | vr [ae |_| tena al re | 3 | Be 8 | a8] a3] tas a ta wo | 100 | 205] | 10a] 200 e aan 200 200 | 340] 22 | 235] 205| 8 | M20 /3 | ws | ss] 2 | es] Be em No.2) for a pipe outside diameter of 75 mm ar 30 ase | 206 288] 350 Ware fore outn deter ot Semana | 3 | 88 | 338] oo | 288] 383] v2 | wo : BS Be | se] | Be] Flange DIN 169632 -75-10 GFK we] es | cos] = | azo] aol ve [eso le ag] ase | eas] 2 | es] aie] is | uae | soo] 0 | 70] ze | sea] exo] am [uae |a 9 | 8 | $88) 8 | Sie] 28] 22 | tar | we] we | see] we | ase] sel at [us |e 53] 883 |i) SS | see) 068] 23 | 8 | i | Se [ss] & | ce] 108) 2 | ae 8 DIN 2693, excapt foray = 480mm and S60 mm, whore e dg values are identical with those given in DIN 2642 ij nesearia ey Tor Ranta) iberials ete cor eter 4) See DIN 2601 Part 1 for flange connecting dimensions. symbols to be used in the designation,DIN L6Ib3xPTx4 88 MM 279444_ OOONSHE 6 mm Gasket item No.7) 8) dn b Designation of a pipe series 3 gasket (Item No.7) designed for a pipe outside diameter of 250mm: Gasket DIN 16963—7—250—3 6) Other suitable cross-sectional dimensions shall be permitted. DIN 16963 Part 4 Page 5 ‘Table 3. Gaskets (item No.7) Pipe outside dy ‘dem | do Pipo series | eter, ay 2[s|a|s fangs | fran) | ean ee ea: 23 | sa} — | - | 2 | 2] 2 a2 | 03] — | — | 2 | 26 ao | 7zs{ — | s6| a5] 33 so | es} — | 46] 44] a1] 2 es | 102] 50| 58| 56 | 51 vs | 122] zo] | o6 | o| 2 so | 138] a4] @3| a0 | 74 | 2 110 | 168| 103] 101] 97] 90 | 3 was | ts8{ 17] a5] 111 | 402 sao | ies i31| i20| 126 | 114 | 9 too | 212| 160] 148] 142 | 131 iso | 212] 169] 166] 160 | 147 200 | 268| 198] i95| 177 | 164 | 9 22s | 268| 211| 208] 199 | 18 260 | s20| 204] 291] 222 | 204 200 | 320| 263| 268) 248 | 220 | 9 315 | 370| 295] 201| 270 | 258 ass | 430| 333 s28| sis | 290 400 | 482| 375| 360 | 355 | 27 | 3 450 | 585 | 422| 415 | 300 | 36a ‘500 | 585 | 460] 461 | aaa | 400 seo | oss | 525| 517 | 407 | 456 | 3 30 | 685 | 501 | sei | 550 | 519 mio | s00| 666] 655 / 6x0 | — 00 | 905] 750 | 738 | 7oo | — 00 | 1005| aaa | as | 708 | — | 3 1000 | 1110] 938] 923] sas | — 1200 | 1330 | 1126 | 1108] — | —DIN L6963*PTx4 88 MM 2794446 OOO4S4? T Page 6 DIN 16963 Part 4 O ring (item No.8) Table 4, 0 rings (item No.8) pe outside an Idontical with Pe om (standard designation of © ring) z0 za DIN 003 -16~ 20 S| 25 28,2 £04 35 401 DIN 8063—13- 25 32 bet DIN 8063 —1e— a2 2 43¢ | soe DIN 9083 16— 40 30 ses | ies | sa | soe DIN 8069-16 60 es coz | far BIN 8083 16— 68 73 819 sa) son DIN 8089 — 16— 76 20 wr | sor | 83 | fore BIN 8083 te~ 00 ra 10 120 | iene BIN 8083 — 18— 110 125 120 £07 ~ DIN 8063— 16-110 40 ters | tte | 7 | sows BIN. 8063 — 16 — 140, iso ie | BIN 8083 — 16 — 100 720 DIN 16063 - 8 180 200 aa |o7 | sow DIN tae — 8 — 200 2s BIN e903 — 8 — 228 3. Materials ‘Table S, Materials Pormitted materia Name of componont temo. | ca | st | at fppar| pve | ark [reo Short adaptor 7 x Short adaptor 2 x Lang edeptor 3 x {Long adaptor 2a 5 Flange 2 x |x |x |x fx|« Gasket 7 Materials subject to agreement. Oring 3 “The materials suitable for the components listed are marked X. GG. = cast iron (grey east ron) as specified in DIN 1691 St = USt 37-2 or RSE 37-2 as specified in DIN 17 100, atthe manufacturers discretion AL = light alloy PP.GF = glass fire reinforced polypropylene PVC = PVCU as specified in DIN 8063 Part 6 GFK = las fibre reinforced plastics PE-HD = highdensty polyethylene as specified in DIN 16968 Part 6 (cf. Explanatory notes) For itom Nos. 7 and 8, the material shall be agr service temperature of the medium conveyed. 1d as a function of the type, concentration and corrnsonr i998 pitt pEvrecuEe inetitut Pur Mormng ¢.¥.~ EngiichDIN DbIbaxPTxY 88 MM 2794446 OOOUS4S 1 mm 4 Assomblies DIN 16963 Part 4 Page 7 Adaptors, flanges and sealing elements as specified in clause 2 may be used to make the flanged joints shown below. ‘Type F6 flanged joint (for sizes from DN 16 to DN 200) ‘Type F1 flanged joint (for sizes from DN 16 to DN 1200) i - tem No. Name of component Item No. Name of component 1 Short adaptor 2 Flange 2 Flange i 3 Long adaptor | 7 Gasket 7 Gasket ‘Typo F2 flanged joint (for sizes from DN 16 to DN 1200) 8 ‘Type F7 flanged joint (for sizes from DN 16 to DN 200) 8 ‘Name of component Name of component 1 Short adoptor 2 Flange 2 Flange iia Long adaptor E @ Oring a Oring 23 Short edeptor [= ‘Long adaptorDIN L6963xPTx4 66 MB 2754446 OOO4S4S 3 mm Page 8 DIN 16963 Part 4 Standards referred to DIN. 1691 DIN 2601 Part 1 DIN. 2642 DIN. 2673 DIN 7168 Part 1 DIN 8083 Part 3 DIN 8063 Part 4 DIN 8063 Part 5 DIN 8074 DIN 16901 DIN 16963 Part 5 DIN 17100 Flake graphite cast iron (grey cast iron); properties Flanges; connecting dimensions Loose flanges with collar and plain collars, rated for PN 10 Loose flanges and adaptors rated for PN 10 General tolerances; linear and angular dimensions Pipe joint assemblies and fittings for unplastlcized polyvinyl chloride (PVC) pressure pipes; pipe ‘couplings; dimensions Pipe joint assemblies and fittings for unplasticized polyvinyl chloride (PVC-U) pressure pips flangos and sealing elements; dimensions (at presentat the stage of draft) Pipe joint assemblies and fittings for unplasticized polyvinyl chloride (PVC-U) pressure pipes; general quality requirements and testing High-density polyethylene (PE-HD) pipes; sions Plastics mouldings; tolerances and acceptance conditions for linear dimensions (at present at the stage of draft) Pipe joint assemblies and fittings for high-density polyethylene pressure pipes; general quality requirements and testing Steels for general structural purposes; quality standard Explanatory notes ‘This standard has been prepared by Subcommittee 504.4 Kunststoff-Fittings fiir Rohre aus Thermoplasten of the Normen- ausschu® Kunststoffe (Plasties Standards Committee). ‘The adaptor dimensions have b showing the same characteristics Part 1, August 1976 edi specified on the assumption that the adaptors are made from a moulding compound ‘the long-term hydrostatic pressure test as the type 1 PE-HD pipes specified in DIN 8075 (withdrawn) International Patent Classification 8 20C 65/18 B 20 ¢ 65/20 B20C67/14 F161 47/00 cormnsonr i998 Dik pEvrecmEs inetitut Pur Normng ¢.¥.— Engiich