2.

3 Equipo de lubricado
 050 604
080 602.1 600.1 600.2 602.2 (2.02) 120 130 300 061 062 090 100 060 (2.10) 070 605 601 066 096
B (2.07) (2.06) (2.05)

600.4
602.4
EN 1092-1 600.3
DN65, PN16 602.3
DN65, PN16
EN 1092-1
Kühlwasser aus
cooling water out
220

Salida de agua
de refrigeración

DN65, PN16
EN 1092-1
~2251

Kühlwasser ein
cooling water in
Entrada de agua
de refrigeración
M4
1380

210
B

800
615

570
DN250, PN06 110 G2" G2"
310 170 140 200 EN 1092-1 260 200
504 508 501.2 501.1 502.1 500.1 500.2 500.3 500.4 500.5 500.6 500.7 502.2 110
(2.53) (2.54)
300x200x120 800x600x300
081 020
M3 G1" (2.51)

285
4x
Ø1
8

Ø 2x65

Ø 2x65 022
603

CAD-ZEICHNUNG DARF NUR MIT CAD GEÄNDERT WERDEN / CAD DRAWING MUST ONLY BE CHANGED WITH CAD
600x400x120

~2172
1514
1594

630
60

G2" 611

220
700

030.1
(2.01)
260

B-B Lose Lieferung

Schmiersystem mit Hydrostatik Loose supply
025 Lube oil system with hydrostatic Suministro suelto
40

G2" G2 1/2" G1/2" G1/2"

Sistema de lubricación de aceite con
50

030 hidrostática
040 503 M2 M1
G1/2" Blatt 2 / sheet 2 : 282200741-1A
Blatt 3 / shett 3 : 282200742-1A
75 2094 60
220 2214 40
Order-No.: IP653110 = 1 pc. SAN MARCOS CLINKER
1 (2.....) position numbers added 2014-10-08 KSA
2294 Änd.- Change Index Index
Ind. Index kommt vor occurs Änderung / Modification Datum / Date Name / Designer
~2621 Schutzvermerk ISO 16016 beachten All rights reserved. Observe ISO 16016
Maßstab / Scale Allgemeintoleranzen General Tolerances DAT NAME
DIN ISO 2768-mK DIN ISO 2768-mK Entwurf / Design 2014-07-21 KSAE
1:10 Bearbeitungstoleranzen Machining tolerances
DIN ISO 1302 Reihe 2 DIN ISO 1302 Series 2 Geprüft / Check FDIE
2014-07-21
DIN A1 Fertiggewicht / Mass 2730 kg
Werkstoff / Material Bezeichnung / Description KL2 0470
LUBRICATION UNIT / sheet 1 28220074 - 1 A
ÖLANLAGE / Blatt 1 Ersatz für / Substitute for
2.4 Esquema de tuberías
 504.2
maintenance distance (2.32) Schnitt C-C
706/ 762
(oil cooler)
2230 2150 2000 2400
790 Ansicht V / view V section C-C
798 732/738/739
1574 junction box KL3 767/ 768/ 769 7991
797 710/ 711
703.13-703.24 770 800 776
V Hose 471TC-6
798 / 799 221 190 775
S1
90 (12x) 793 761 789 504.1 774
S2
S6
S5
777 760/765 S9 S10
(2.06) (2.31)
170 80 1140 2000 2000 2000
S3 S4
S7 S8
100 604 (2.07) 1810 2000 2000 S11 S12

274
766 708 507
(2.05) (2.10) 758
70
605 443 387 (2.72)
766 754/ 765 66.5
60 242 742/ 7421
62 40 110 Pipe DN65

1000
786 758 512
C EO Pipe 15 B B

2270
70 E1 791
61 junction box KL4 601 774 E 744 795
(2.30)

2450
4 (12x) 754/ 765
66
760/
96 734/736/737

1885
765
120 721 720

710
744 750/ 763
130
junction box KL1 714/ 715

501.1 A

590
340
E

770
756 Pipe DN65 Auflagefläche Getriebe

940
43°

1105
seating gear box
appr. 2251

E1

15
60 + 1000 160

2°
370

60
Pipe DN250

appr. 2450
max Ölstand

100
360
max oil level

B B A
nivel máximo
de aceite

1 740/ 7401
784

1000
1.
756 Schnitt B-B Schnitt D-D / section D-D

35
steel plate
722

Auflagefläche Ölanlage 703.1-703.12 732/738/739

615
seating lubrication unit Hose 471TC-6 45
° (by customer) section B-B
414

+ 50 734/736/737
304

(12x) ±0.000
10

732/738/739
4 70 460
710/ 711
Schnitt E1-E1 Schnitt E-E

50
Arbeitsölstand
work oil level
782 S1 S2 722
1030
nivel de aceitede trabajo

1
C 783
780 7981 S5
S9
S6
S10 section E1-E1 section E-E Schnitt A-A

300
796 723
section A-A
min Ölstand
min oil level
S3 S4
727
nivel mínimo de aceite 729
794 S7 S8

95
2000 1100

1690
S11 S12 734/736/737
7402

1270
1450
1270
S1 S2

501.2 X Y 704
S1
S5
S2
S6 S5 S6

935
500.1 S9 S10 725 726

780
S9 S10

820
718

590
719
500.7 502.2 S3 S4

610

430
504 502.1 500.2 2500 4650 S3 S4
S7 S8
S7 S8
500.6 G 2" S11 S12 S11 S12
(2.54) G 2"
500.3
56.5
200 (Öltank / oil tank) 500.4 junction box KL2 509 160
755/ 762 734/736/737 732/738/739 210 728 200 714/
160
(2.74) 370 732/738/739 715
500.5 370 220 160
716/ 717
170 370
724
Ansicht W / view W
M1:4
12x15-L Schnitt F-F
acc. ISO 8434
section F-F
610.1 610.2 M 1 : 10
(2.11) 620.1 620.2 (2.12)
S3 609.1 609.2
110 7422 S4 600.1 600.2
140 2160 752/ 610.5 610.6
S2 (2.15) 620.5 620.6 (2.16)
764
50 774 S5 609.5 609.6
610.9 610.10
(2.02) 520
S1 (2.19) 620.9 620.10 (2.20)
609.9 609.10
appr. 50 S6
(2.41)
610.3 610.4
(2.13) 620.3 620.4 (2.14)
609.3 609.4
602.2
S12
602.1
1420 610.7 610.8
110

1210
S7 (2.17) 620.7 620.8 (2.18)
appr. 3982
813

795

30 503 705/ 7051

1025

Z 609.7 609.8

1600
200
1123

1120
S11 610.11 610.12
200
20
D 160
200 200 1770 S8
(2.21) 620.11
609.11
620.12 (2.22)
609.12
600.3
600.4
160 160 S10
40

195
440
S9
602.3 602.4
8
Ø1
30.1 F

70
443

(2.01) 607
1594

45°
1514

Ø18

440
20

195
60

W
3595

35
81 60 160

8.
2000

9
83
(2.51) F 300 200 381 771
160
427.8

793 1175 Einzelheit X / Detail X Einzelheit Y / Detail Y

M16 M16 24 pc. ASTA M16x165 GVZ
supplied by MOVENTAS
4 pc. ASTA M16x165 GVZ
appr. 1187
1148

773 supplied by MOVENTAS

1178

800

772

15
10
140

165
(2.53)

115

135
115
165
1920 2080 2080 2080 620

135
Ausbauraum für Heizungen
Expansion space for heaters 3000 1400

CAD-ZEICHNUNG DARF NUR MIT CAD GEÄNDERT WERDEN / CAD DRAWING MUST ONLY BE CHANGED WITH CAD
40
2214
2294 1800
709 709 Ø18
Ø18
appr. 13356

Ansicht X / view Z DN65, PN16 EN 1092-1

Kühlwasser aus
cooling water out
Salida de agua
de refrigeración
300
DN65, PN16 EN 1092-1
Kühlwasser ein
cooling water in
DN250, PN06 Entrada de agua
EN 1092-1 de refrigeración
210

4 Rohrhalter hinzu 2014-11-10 KSA

3 Pos. from compensator 703.1-24,704.706,708 , oil level 2014-09-22 KSA
800

2 Pos. from customer (2.01 .... ) 2014-08-26 KSA

IP 653110 - SAN MARCOS CLINKER
570

1 Modified tube guide 2014-07-29 KSA

615

Änd.- Change Index Index Änderung / Modification Datum / Date Name / Designer
Ind. Index kommt vor occurs
Ölanlage / Lubrication unit : 28220074 (sheet 1-3) Schutzvermerk ISO 16016 beachten All rights reserved. Observe ISO 16016
Maßstab / Scale Al l gemei ntol e ranzen General Tol e rances DAT NAME
Schmierplan / Lubrication diagramm : 95265087 DIN ISO 2768-mK DIN ISO 2768-mK Entwurf / Design 2014-07-11 KSAE
1:20 Bearbeitungstoleranzen Machining tolerances
DIN ISO 1302 Reihe 2 DIN ISO 1302 Series 2 Geprüft / Check 2014-07-17 FDIE
110 Klemmenplan / Terminal assignment plan : 95265088 DIN A0 Fertiggewicht / Mass kg
310
260 952650882 Werkstoff / Material Bezeichnung / Description
200
ROHRLEITUNGSPLAN / PIPING PLAN 95161408- 4 0
KL2 0470/SS43-AKS450-12 Ersatz für / Substitute for
2.5 PID-Plan
 0 1 2 3 4 5 6 7 8 9

Component symbols Valves, drains Identification letters Discrete instruments

M First letter LT
Three phase motor (AC) Valve Level transmitter
~
F - Flow rate
Compensator G - Distance, position
130 Flange connection
DN 65 - EN1092-1 -PN16 Pump carrier with coupling Pressure relief valve H - Manual input
L - Level
65 P - Pressure
TI
Flange connection Gear pump 3-way valve S - Speed, frequency Temperature indicator
DN 65 - EN1092-1 -PN16
65 T - Temperature
V - Vibration
TT
Reciprocation pump 3-way valve Temperature transmitter
Compensator
120
Succeeding letters
A - Alarm
12 x Hose TE
703.1-703.12 Dirt trap Oil drain cock C - Automatic control Temperature element
D - Differential
E - Element
Filter Control valve I - Indicate
Q - Quantity
S - Switch
FI
Oil water cooler Non-return valve T - Transmit Flow indicator
HP-section Z - Safety-related control
Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing Tilting pad bearing
1 5 9 2 6 10 3 7 11 4 8 12 PDS FQS
Clogging indicator Butterfly valve Flow quantity switch

1 5 9 2 6 10 3 7 11 4 8 12
HZ- c
b
HH - high high (Alarm)
Oil level gauge Thermostatic valve H - high (Warning)
a
TC
L - low (Warning)

TE
LL - low low (Alarm)
PDI
Heater incl. control thermostat Pressure differential indicator
TCS
+ high (Warning)
- low (Warning)
PDS
Tank breather filter Pressure differential switch

Distributor plate
Gear box
Thermowell
Piping PS
Pressure switch

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2
All switching points are identically !!!
620.1-620.12 (2.11 -2.22)
Closed piping Compensator
PE
PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH PSAHH Heater Pressure element
≥ 235 bar
PSAH PSAH PSAH PSAH PSAH PSAH PSAH PSAH PSAH PSAH PSAH PSAH
≥ 200 bar Joint Throttle
PSAL PSAL PSAL PSAL PSAL PSAL PSAL PSAL PSAL PSAL PSAL PSAL PI
≤ 15 bar Pressure indicator
Pressure transmitter male female
PSALL PSALL PSALL PSALL PSALL PSALL PSALL PSALL PSALL PSALL PSALL PSALL Flow direction Screw connection swivel nut
620.1 - 620.12 ≥ 5 bar
(2.11 - 2.22)
DCS DCS DCS DCS DCS DCS DCS DCS DCS DCS DCS DCS PIT
Pressure indicator transmitter
0...400 bar PT PT PT PT PT PT PT PT PT PT PT PT Reduction Hose
4...20mA 2.11 2.15 2.19 2.12 2.16 2.20 2.13 2.17 2.21 2.14 2.18 2.22
Pressure gauge
630

0...400 bar
M Measurement point Detachable connection
PI
630

Measurement tube Programmable logic controllers (trips) General instrument symbols

611
Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2

Ø 15 x 2
PLZ
Pressure low alarm (emergency) Discrete instrument in the field
1

Pos. 610.10

Pos. 610.11

Pos. 610.12
Pos. 610.1

Pos. 610.5

Pos. 610.9

Pos. 610.2

Pos. 610.6

Pos. 610.3

Pos. 610.7

Pos. 610.4

Pos. 610.8
12 x Testpoint self sealing coupling G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼
PSAL 610.1 - 610.12

S10

S11

S12
S1

S5

S9

S2

S6

S3

S7

S4

S8
0...16 bar
4...20mA
≤ 0,8 bar G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ G¼ PHZ
Pressure high alarm (emergency) Discrete instrument in the field on central control panel
G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8
G½ PIT PSALL 2
≤ 0,5 bar
Flow meter 2.06
50 (2.02)
THZ
Pressure transmitter Temperature high alarm (emergency) Shared control / display behind control panel
90 (2.06) 12 x Pressure relief valve
3
FSAL 609.1 - 609.12
≤ 143l/min
> 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar > 250 bar
FSAL Programmable logic controller on central control panel
FSALL Pos. 609.1 Pos. 609.5 Pos. 609.9 Pos. 609.2 Pos. 609.6 Pos. 609.10 Pos. 609.3 Pos. 609.7 Pos. 609.11 Pos. 609.4 Pos. 609.8 Pos. 609.12
2xSPDT ≤ 133l/min
Distributor block
FI FSALL
PSALL 607
2.02 ≤ 0,5 bar
G½ PS PSALL T P P P P P P P P P P P P
≤ 0,5 bar
2.05

Pressure pipes hydrostatic

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8

G3/8
Ø 28

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12

Ø 12
G1

Compensator Compensator
706 708
Pressure switch
100 (2.05)

65 65
12 x Ermeto 12x2
Pressure gauge
28 l/min (12 x 2,3 l/min)
61 M M M M
~ ~ ~ ~

PI G½ G½ PI Flange connection Flange connection

DN 65 - EN1092-1 -PN16 DN 65 - EN1092-1 -PN16
61 62 Resistance thermometer tilting pad bearing
5 5 5 5

Pressure gauge 4 4 4 4 504.2 (2.32)

TSAHH
62 1 G¾ 1 G¾ 1 G¾ 1 G¾ ≥ 85°C
12 x Hose
~ 190 l/min

~ 224 l/min

2 2 2 2
703.13-703.24 TSAH
≥ 75°C
22L

22L

22L

22L
3 3 3 3

5xG¼ 5xG¼ 5xG¼ 5xG¼ TE TSAL

≥ 25°C
2.32
65

65

28L
Low pressure ball valve 35L
Motor pump unit Motor pump unit Motor pump unit Motor pump unit
605 600.1 600.2 600.3 600.4
Control valve Control valve 22L 22L 22L 22L Throttle
Low pressure ball valve Low pressure ball valve Low pressure ball valve Low pressure ball valve
76,1x2,9/S235JR

76,1x2,9/S235JR

66 96 35L 35L 35L 35L 603

602.1 602.2 602.3 602.4
~ 4-5l/min

Ø 2x65mm
35L 35L 35L
80 35L
35L G1 35L
12 1
1¼ DN65/PN16 DN65/PN16
224 l/min 190 l/min
Pressure reducer PC

11 2
35L
601 ~ 0,8...1 bar 15

M4

~ 450 l/min PSAH

≥ 1,5 bar
15x1,5

Pressure transmitter
PSAL DN32/PN10 Resistance thermometer spherical bearing
604 (2.10) ≤ 0,6 bar
51 l/min output shaft
PIT PT PSALL
≤ 0,5 bar
10 3 509 (2.74)
2.10
4...20mA
DN40/PN10
55 l/min
TE TSAHH
Cooling water outlet ≥ 85°C
DN65 76,1x2,9/S235JR 2.74
EN1092-1 PN16 TSAH
≥ 75°C
0,25 mm

Cooling water inlet

DN65
EN1092-1 PN16 G½
DN40/PN10
9 4
76,1x2,9/S235JR
96 l/min
DN65 G½

Duplex filter
TSAHH Dirt trap TI
≥ 60°C 30
310 300 Clogging indicator Pressure gauge
TSAH 30.1 (2.01) 60 Resistance thermometer spherical bearing
≥ 55°C Oil water cooler
40 8 5 input shaft
507 (2.72)
TSAL Δp = 2 bar
DCS

≥ 25°C 100%
4...20mA
Optical thermometer
TT TE PSAH PI
G½ 300
2.07 2.01 60
7 6
SAE2½"

SAE2½"

3-way thermostat valve

TE TSAHH
M3 170 ≥ 85°C
2.72
G½ 80 80
TSAH
Resistance thermometer
88,9x3,2/S235JR DN20/PN10 ≥ 75°C
G½ G½ G½
80 (2.07) HZ- M2 22 l/min
c M1
32-41°C

80 100
80

80

a
TI 88,9x3,2/S235JR G½ 88,9x3,2/S235JR
70 b 80
Optical thermometer TC
Compensator Flange connection
70
110 DN 250 - EN1092-1 -PN6
Compensator
704 GS GS

0
25
2.41
114,3x3,6/S235JR

Level switch TSAHH Pressure relief valve

≥ 35°C Vent
140 (2.53) 22 25 250
TSAH
Tank breather filter ≥ 32°C Flange connection Inductive sensor auxillary drive
Resistance thermometer oil tank ~ 10l/min
503 Motor pump unit DN 250 - EN1092-1 -PN6 520 (2.41)
81 (2.51) TSAL TE TSAHH
≤ 26°C 20 ≥ 85°C
SAE80

2.31
TSALL
DCS

≥ 5°C Ø 2mm
Resistance thermometer tilting pad bearing TSAH
>10 bar ≥ 75°C
LSAL 504.1 (2.31)
TE TT SS SS
4...20mA TSAL
Thermometer 2.51 ≥ 25°C 2.30
18x2

G2½ LE LS LSALL G2 G1 M G2
508 ~
2.53
G2½
Oil tank
Proximity switch
Heater Terminal box KL2 200
512 (2.30)
88,9x3,2/S235JR

Heater
Double thermostat
SAE100

SAE100

0...120°C
LI Oil level gauge 504 (2.54) 500.1 500.2 500.3 500.4 500.5 500.6 500.7 505
TI 501.1 501.1
508
TI 100
(L) Warning 2.54
LI G2" G2" G2" G2" G2" G2" G2" 125
Oil level gauge TSH
501.2 (LL) Alarm - Minimum ≥ 40°C Oil drain cock
501.2
Pump and heater protection 502.2

G2
Lubrication diagram Drawing No. 95265087-11A
G2
Oil drain cock
502.1

Datum 2014-11-18 IP6531 W20067 PID-Flow chart Lubrication unit Rev. 1.11 Zeichnungs-Nr. =
2014-10-23 TCP Bearb. TC Peters 95265087-11A +
2014-10-23 AE Gepr A.Enting P&ID Flow-Chart Blatt 1.b
Loesche - San Marcos
Änderung Datum Name Urspr Moventas Ersatz von Ersetzt durch Seiten 3