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AC ADAPTOR

AC-DN10

SERVICE MANUAL
1st Edition

! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.

! WARNUNG
Die Anleitung ist nur fr qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten drfen nur von qualifiziertem Fachpersonal ausgefhrt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten drfen nur von Personen ausgefhrt werden, die eine spezielle Befhigung
dazu besitzen.

! AVERTISSEMENT
Ce manual est destin uniquement aux personnes comptentes en charge de lentretien. Afin
de rduire les risques de dcharge lectrique, dincendie ou de blessure neffectuer que les
rparations indiques dans le mode demploi moins dtre qualifi pour en effectuer dautres.
Pour toute rparation faire appel une personne comptente uniquement.

WARNING
This unit has no power switch.
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, or
connect the power cord to a socket-outlet which must be
provided near the unit and easily accessible, so that the
user can turn off the power in case a fault should occur.
WARNUNG
Dieses Gert hat keinen Netzschalter.
Beim Einbau des Gerts ist daher im Festkabel ein
leicht zugnglicher Unterbrecher einzufgen, oder das
Netzkabel mu mit einer in der Nhe des Gerts
befindlichen, leicht zugnglichen Wandsteckdose
verbunden werden, damit sich bei einer
Funktionsstrung die Stromversorgung zum Gert
jederzeit unterbrechen lt.

AC-DN10

Table of Contents
Manual Structure
Purpose of this manual ........................................................................................ 3 (E)
Related manuals ................................................................................................... 3 (E)

1. Service Overview
1-1.

1-2.
1-3.
1-4.
1-5.

1-6.
1-7.

Connectors and Cable ........................................................................... 1-1 (E)


1-1-1. Recommended DC OUT Cable ............................................ 1-1 (E)
1-1-2. Recommended Power Cords ................................................ 1-1 (E)
1-1-3. Connector Input/Output Signals ........................................... 1-2 (E)
Operating Environment ......................................................................... 1-2 (E)
Board Location ...................................................................................... 1-2 (E)
Removing/Installing the Cabinet ........................................................... 1-3 (E)
1-4-1. Upper and Lower Covers ..................................................... 1-3 (E)
Removing/Installing the Board ............................................................. 1-3 (E)
1-5-1. MAIN Board ........................................................................ 1-3 (E)
1-5-2. SUB2 (LED) Board .............................................................. 1-4 (E)
Removing/Installing the Fuse ............................................................... 1-5 (E)
Unleaded Solder .................................................................................... 1-5 (E)

2. Electrical Alignment
2-1.
2-2.
2-3.

Preparation ............................................................................................ 2-1 (E)


Output Voltage Adjustment .................................................................. 2-1 (E)
Precaution after Completion of Adjustment ......................................... 2-1 (E)

3. Spare Parts
3-1.
3-2.
3-3.

Notes on Repair Parts .................................................................................. 3-1


Exploded Views .......................................................................................... 3-2
Electrical Parts List ..................................................................................... 3-3

4. Schematic Diagrams

AC-DN10

1 (E)

Manual Structure
Purpose of this manual
This manual is the Service Manual of the AC Adaptor AC-DN10.
This manual contains the service overview, electrical alignment, spare parts, and
schematic diagrams.

Related manuals
In addition to this Service Manual, the following manuals are provided for this unit.
. Operation Manual (Supplied with this Unit)
This manual describes the information required for the proper operation and
application of this unit.
Part number: 3-863-254-01

AC-DN10

3 (E)

Section 1
Service Overview
1-1. Connectors and Cable

1-1-2. Recommended Power Cords

1-1-1. Recommended DC OUT Cable

The following power cords are available separately for this


unit. See the following table to determine the proper
power code for your location.

When connecting a cable to the DC OUT connector (XLR,


4P), be sure to use the specified connector/complete cable
assemblies.
Connection Connector
. XLR 4P, MALE : 1-508-369-11

SONY POWER CORD (2.4 m) DK-2401L (Angle type)


Fig.

Power cord

Rated current

Rated voltage

DK-2401L (UC)

7A

125 V

P/N 1-557-377-11

10 A

P/N 1-782-167-11

7A

P/N 1-782-165-11

10 A

P/N 1-782-168-11

10 A

P/N 1-551-631-00

250 V

250 V

AC-DN10

1-1 (E)

1-1-3. Connector Input/Output Signals

1-3. Board Location

AC IN
AC 100 V to 240 V, 1.4A

SUB2 (LED) board

DC OUT (4P FEMALE)

SUB1 board

3
2
_ EXT VIEW _
Pin No.

Signal

Specifications

GND

GND for UNREG

NC

No connection

NC

No connection

DC OUT

16.7 V, 6 A MAX

MAIN board

DC OUT (5P FEMALE)


1

_ EXT VIEW _
Pin No.

Signal

Specifications

GND

GND for DC OUT

NC

No connection

NC

NC

DC OUT

16.7 V, 6 A MAX

1-2. Operating Environment


Operating Temperature : 0 dC to +45 dC
Storage Temperature : _20 dC to +70 dC
Humidity :
No condensation

1-2 (E)

AC-DN10

1-4. Removing/Installing the Cabinet

1-5. Removing/Installing the Board

1-4-1. Upper and Lower Covers

1-5-1. MAIN Board

Removal

Removal

1. Remove the four screws, then remove the upper cover


in the direction of the arrow.
2. Disconnect the harness from the connector (CN201)
on the MAIN board.
3. Disconnect two harnesses from the connectors
(CN102 and CN103) on the MAIN board, then remove
the lower cover in the direction of the arrow.

1. Remove the upper and lower covers.


(Refer to steps 1 to 3 in Section 1-4.)
2. Remove the two screws fixing the two ground wires
and disconnect the two harnesses from the connectors
(CN1 and CN101) on the MAIN board.
Ground wire

Upper cover

Ground wire
Harnesses

CN201
Harnesses
CN1

Shield plate
CN101
MAIN board

CN103
MAIN board
CN102
Harness

Lower cover

Installation
4. Reassemble the upper and lower covers in the reverse
order of removal.
AC-DN10

1-3 (E)

3. Unsolder the two lead pins at the bottom of the shield


plate, then remove the MAIN board in the direction of
the arrow.

Bottom of
shield plate
Solders

1-5-2. SUB2 (LED) Board


Removal
1. Remove the upper and lower covers.
(Refer to steps 1 to 3 in Section 1-4.)
2. Remove the screw, then remove the SUB2 (LED)
board.
3. Disconnect the harness from the connector (CN301)
on the SUB2 (LED) board.
SUB2 (LED) board

CN301
Harness

Shield plate

MAIN board

Installation
Installation
4. Install the MAIN board in the reverse order of steps 2
and 3.
5. Reassemble the upper and lower covers.
(Refer to steps 1 to 3 in Section 1-4.)

1-4 (E)

4. Install the SUB2 (LED) board in the reverse order of


steps 2 and 3.
5. Reassemble the upper and lower covers.
(Refer to Steps 1 to 3 in section 1-4.)

AC-DN10

1-6. Removing/Installing the Fuse

1-7. Unleaded Solder

A fuse is mounted on the board below. Be sure to replace


with the specified fuse as shown below after removing the
foreign substances that may cause the shorts.

Boards requiring use of unleaded solder are printed with a


lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come
printed with the lead free mark due to their particular size.)

MAIN board
: LEAD FREE MARK
Ref No

Description

Sony parts number

F1

Fuse (3.15 A, 250 V)

! 9-885-076-91

m
. Be sure to use the unleaded solder for the printed circuit
board printed with the lead free mark.
. The unleaded solder melts at a temperature about 40 dC
higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature
regulator.
. The ordinary soldering iron can be used but the iron tip
has to be applied to the solder joint for a slightly longer
time. The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful.

Removal
1. Remove the upper and lower covers.
(Refer to steps 1 to 3 in Section 1-4.)
2. Remove the MAIN board.
(Refer to steps 2 and 3 in Section 1-5-1.)
3. Unsolder the fuse on the MAIN board.
Fuse

Solders

MAIN board

Installation
4. Install the fuse in the reverse order of step 3.
5. Reassemble this unit in the reverse order of steps 1 and
2.

AC-DN10

1-5 (E)

Section 2
Electrical Alignment
2-1. Preparation

2-2. Output Voltage Adjustment

n
Adjustment is not required when the measured value is met
the specifications. The camcorder of the connected
equipment may be damaged when you perform adjustment
incorrectly.

1. Set the electronic load equipment to 6 A in the CC


mode.
Measurement point:
(+) and (_) pins/5-pin terminal
Adjustment:
Monitor the DC output using a DC voltmeter and
turn the variable resistor (1VR101/MAIN board)
slowly for adjustment so that the DC output voltage
is put in the range of precision using an adjustment
driver.
* The output voltage increases when you turn the
variable resistor clockwise (2). To decrease the
output voltage, turn the variable resistor
counterclockwise (3).

Required equipment
. Electronic load equipment
Hewlett Packard:
HP6051A + HP6050B or the equivalent
or
Kikusui Electronic:
PLZ-152W or the equivalent
. DC voltmeter
Tool
. Driver for variable resistance adjustment
(This driver must be insulated for prevention of an
electric shock.)

SUB1 board

Connection
1VR101

<Connection for 5P terminal>


To
Electric Load

Lower cover
(_)

MAIN board

(+)

2-3. Precaution after Completion of


Adjustment
To
DC Voltmeter

AC-DN10

After adjustment is completed, be sure to paint-lock


1VR101.

2-1 (E)

Section 3
Spare Parts
3-1. Notes on Repair Parts

3-1.

1. Safety Related Components Warning


w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with o at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
In need of repair, get components shown in the list and
repair using them.

AC-DN10

3-1

3-2. Exploded Views


1

C
B
D
6

A
8

No.
1
2
3
4
5

3-2

Part No.

A-8279-000-A
1-509-185-31
1-766-377-13
1-766-967-11
9-885-076-91

SP Description
o
s
s
s
s

MOUNT,V(B)ASSY
CONNECTOR 4P (WITHOUT HARNESS)
BATTERY CONNECTOR (WITHOUT HARNESS)
HARNESS, BATTERY CONNECTOR
FUSE (C1372/3.15A)

No.
6
7
8

Part No.
!

SP Description

9-885-076-92 s MOUNTED CIRCUIT BOARD, MAIN


9-885-076-93 s AC INLET NC-176-1.0
9-885-076-94 s MOUNTED CIRCUIT BOARD, SUB2 (LED)

AC-DN10

3-3. Electrical Parts List


IC or other parts which are not described here cannot be supplied.

---------MAIN BOARD
---------Ref. No.
or Q'ty Part No.

(MAIN BOARD)
SP Description

1pc

9-885-076-92 s MOUNTED CIRCUIT BOARD, MAIN

C11
C15
C31
C40
C107

9-885-009-32
9-885-002-36
1-136-203-61
9-885-002-36
9-885-002-38

C118
C201
CN1
CN101
CN102
CN103
CN201

Ref. No.
or Qty Part No.

8-729-039-44
8-729-039-44
8-729-027-43
8-729-027-43
8-729-027-43

s
s
s
s
s

TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR

2SK2543
2SK2543
DTC114EKA-T146
DTC114EKA-T146
DTC114EKA-T146

9-885-002-38 s CAPACITOR, CERAMIC 1MF/16V


9-885-002-38 s CAPACITOR, CERAMIC 1MF/16V

Q109
Q110
Q111
Q112
Q114

8-729-027-23
8-729-027-23
8-729-230-50
8-729-027-43
8-729-027-43

s
s
s
s
s

TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR

DTA114EKA-T146
DTA114EKA-T146
2SC2712-YG
DTC114EKA-T146
DTC114EKA-T146

1-691-960-11
1-764-101-11
1-764-101-11
1-766-175-11
1-569-977-11

s
o
o
o
o

PIN,CONNECTOR (PC BOARD) 3P


PIN, CONNECTOR (PC BOARD) 2P
PIN, CONNECTOR (PC BOARD) 2P
PIN, CONNECTOR (PC BOARD) 5P
PIN, CONNECTOR (PC BOARD) 6P

Q115
Q203

8-729-027-23 s TRANSISTOR DTA114EKA-T146


8-729-027-23 s TRANSISTOR DTA114EKA-T146

8-719-510-71
8-719-080-75
8-719-820-04
8-719-820-04
8-719-076-72

s
s
s
s
s

DIODE D10XB60
DIODE M1FL20U-4063
C-DIODE,1SS184
C-DIODE,1SS184
DIODE SF10L60U

8-719-800-77
8-719-800-77
8-719-080-75
8-719-800-77
8-719-820-04

s
s
s
s
s

DIODE 1SS226
DIODE 1SS226
DIODE M1FL20U-4063
DIODE 1SS226
C-DIODE,1SS184

8-719-074-61
8-719-074-61
8-719-075-55
8-719-075-55
8-719-820-04

s
s
s
s
s

DIODE FCH30A04
DIODE FCH30A04
DIODE FCH30A06
DIODE FCH30A06
C-DIODE,1SS184

D106
D108
D109
D110
D204

8-719-081-67
8-719-820-04
8-719-820-04
8-719-820-04
8-719-820-04

s
s
s
s
s

DIODE M1FM3
C-DIODE,1SS184
C-DIODE,1SS184
C-DIODE,1SS184
C-DIODE,1SS184

D301
ZD1

8-719-081-03 s DIODE PY1111C


8-719-042-38 s DIODE HZU15B2TRF

D1
D3
D4
D5
D6

D7
D8
D9
D10
D11
D101
D102
D103
D104
D105

!
!
!
!

F1

s
s
s
s
s

CAPACITOR 224 25V


CAPACITOR, CERAMIC 0.1MF/50V
CAPACITOR,FILM 0.01MF/630V
CAPACITOR, CERAMIC 0.1MF/50V
CAPACITOR, CERAMIC 1MF/16V

8-759-640-99
9-885-076-88
8-759-324-03
8-759-231-53
6-705-662-01

IC103
IC104

9-885-076-89 s IC LTC4007EGNPBF
9-885-076-90 s IC HA17393AF

L101

1-416-965-21 s COIL, CHOKE (PC8-1RON) 1UH


!
!

Q1
Q2
or
Q3
Q4
Q5

AC-DN10

!
!

!
!

---------------SUB2 (LED) BOARD


---------------Ref. No.
or Q'ty Part No.
1pc

SP Description

9-885-076-94 s MOUNTED CIRCUIT BOARD, SUB2 (LED)

9-885-076-91 s FUSE (C1372/3.15A)

IC1
IC2
IC3
IC101
IC102

PC1
PC2

Q6
Q7
Q101
Q105
Q108

SP Description

s
s
s
s
s

IC
IC
IC
IC
IC

MC33262D
L6574D
HA17431UA(TL)
TA7805S
TSM103WAIDT

6-600-358-01 s IC PS2581AL1
6-600-358-01 s IC PS2581AL1
8-729-038-80
6-550-526-11
6-550-882-01
8-729-027-23
8-729-038-80
8-729-038-80

s
s
s
s
s
s

TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR

2SA1182-Y(TE85R)
2SK2842(LBS2SON)
2SK3568
DTA114EKA-T146
2SA1182-Y(TE85R)
2SA1182-Y(TE85R)

3-3

(LED)

Section 4
Schematic Diagrams

AC-DN10

4-1

SAFETY CHECK-OUT
After correcting the original service problem,
perform the following safety checks before
releasing the set to the customer :
Check the metal trim, metallized knobs, screws,
and all other exposed metal parts for AC
leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to
earth ground and from all exposed metal parts to
any exposed metal part having a return to
chassis, must not exceed 0.5 mA. Leakage
current can be measured by any one of three
methods.
1. A commercial leakage tester, such as the
Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these
instruments.
2. A battery-operated AC milliammeter. The
Data Precision 245 digital multimeter is
suitable for this job.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so
analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa
SH-63Trd are examples of a passive VOM
that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)

To Exposed Metal
Parts on Set

0.15 F

1.5 kZ

AC
voltmeter
(0.75V)

Earth Ground
Fig A. Using an AC voltmeter to check AC leakage.

AC-DN10

AC-DN10 (SY) J, E
9-968-090-01

Sony Corporation
B&P Company

Printed in Japan
2004. 11 22
2004