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DIGITAL NEWS EDITING WORKSTATION

DNE-1000
EDITING CONTROL PANEL

BKNE-1010
EDITING FADER PANEL

BKNE-1011
EXTENDED INPUT AND KEYER BOARD
BKNE-1030
VIDEO EFFECTS BOARD
BKNE-1040
3D/LIGHTING/TRAIL EFFECTS BOARD
BKNE-1041
OPERATING PROGRAM
BZNE-1010/1020

MAINTENANCE MANUAL Part 1


1st Edition
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.

! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.

! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

Attention-when the product is installed in Rack:

1. Prevention against overloading of branch circuit


When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.

2. Providing protective earth


When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.

3. Internal air ambient temperature of the rack


When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
DNE-1000 Serial No. 10001 and Higher
4. Prevention against achieving hazardous BKNE-1010 Serial No. 10001 and Higher
condition due to uneven mechanical loading BKNE-1011 Serial No. 10001 and Higher
When this product is installed in a rack, please make BKNE-1030 Serial No. 10001 and Higher
sure that the rack does not achieve hazardous
BKNE-1040 Serial No. 10001 and Higher
condition due to uneven mechanical loading.
BKNE-1041 Serial No. 10001 and Higher
BZNE-1010 Serial No. 10001 and Higher
BZNE-1020 Serial No. 10001 and Higher
Table of Contents

Manual Structure

Purpose of this manual ........................................................................................ 4 (E)


Related manuals ................................................................................................... 4 (E)

1. Installation

1-1. Operating Environment ......................................................................... 1-1 (E)


1-2. Power Supply ........................................................................................ 1-1 (E)
1-2-1. Power Specifications ............................................................ 1-1 (E)
1-2-2. Power Cord ........................................................................... 1-1 (E)
1-3. Connectors ............................................................................................. 1-2 (E)
1-3-1. DNE-1000 ............................................................................ 1-2 (E)
1-3-2. BKNE-1010 .......................................................................... 1-2 (E)
1-3-3. BKNE-1011 .......................................................................... 1-2 (E)
1-4. Input and Output Signals of Connectors ............................................... 1-3 (E)
1-4-1. DNE-1000 ............................................................................ 1-3 (E)
1-4-2. BKNE-1010 .......................................................................... 1-6 (E)
1-4-3. BKNE-1011 .......................................................................... 1-8 (E)
1-5. Example of System Connection ............................................................ 1-9 (E)
1-5-1. Stand Alone System ............................................................. 1-9 (E)
1-5-2. Server System ..................................................................... 1-10 (E)
1-5-3. Server System (Fast Transfer) ............................................ 1-11 (E)
1-6. Attachment of DNE-1000 ................................................................... 1-12 (E)
1-6-1. External Dimensions .......................................................... 1-12 (E)
1-6-2. Space for Attachment ......................................................... 1-13 (E)
1-6-3. Rack Mounting ................................................................... 1-14 (E)
1-7. Attachment of Control Panel (BKNE-1010/1011) .............................. 1-16 (E)
1-7-1. External Dimensions .......................................................... 1-16 (E)
1-7-2. Space for Attachment ......................................................... 1-17 (E)
1-7-3. Connection of Control Panel .............................................. 1-18 (E)
1-7-4. Replacement of Key Tops .................................................. 1-19 (E)
1-7-5. Adjustment of Operation Power for Fader Lever .............. 1-19 (E)
1-8. Installation of Options ......................................................................... 1-20 (E)
1-8-1. Installation of Plug-in Boards ............................................ 1-20 (E)
1-8-2. Inserting/Pulling Out of Plug-in Boards ............................ 1-22 (E)
1-8-3. Installation of Optional Boards .......................................... 1-22 (E)
1-9. Switch Settings on Boards and LEDs Description .............................. 1-24 (E)
1-9-1. DNE-1000 .......................................................................... 1-24 (E)
1-9-2. BKNE-1010 ........................................................................ 1-28 (E)
1-9-3. BKNE-1011 ........................................................................ 1-28 (E)
1-10. Hard Reset (DNE-1000) ...................................................................... 1-28 (E)

DNE-1000 1(E)
1-11. Confirmation and Adjustment of
Secondary Power Supply Voltage ....................................................... 1-29 (E)
1-11-1. DNE-1000 .......................................................................... 1-29 (E)
1-11-2. BKNE-1010 ........................................................................ 1-31 (E)
1-12. Initial Set-up of System ....................................................................... 1-31 (E)

2. Service Overview

2-1. DNE-1000 ............................................................................................. 2-1 (E)


2-1-1. Removal of Exterior Parts .................................................... 2-1 (E)
2-1-2. Location of Main Parts ......................................................... 2-2 (E)
2-1-3. Capacitor for Data Backup ................................................... 2-2 (E)
2-1-4. Spare Parts ............................................................................ 2-2 (E)
2-2. BKNE-1010 ........................................................................................... 2-3 (E)
2-2-1. Removal of Exterior Parts .................................................... 2-3 (E)
2-2-2. Location of Main Parts ......................................................... 2-4 (E)
2-2-3. Installation and Removal of Boards ..................................... 2-4 (E)
2-2-4. Spare Parts ............................................................................ 2-5 (E)
2-3. BKNE-1011 ........................................................................................... 2-6 (E)
2-3-1. Removal of Exterior Parts .................................................... 2-6 (E)
2-3-2. Location of Main Parts ......................................................... 2-7 (E)
2-3-3. Installation and Removal of Boards ..................................... 2-8 (E)
2-3-4. Spare Parts .......................................................................... 2-10 (E)

3. Replacement of Main Parts

3-1. DNE-1000 ............................................................................................. 3-1 (E)


3-1-1. Replacement of Power Unit ................................................. 3-1 (E)
3-1-2. Replacement of Fan on the Rear Panel ................................ 3-1 (E)
3-2. BKNE-1010 ........................................................................................... 3-2 (E)
3-2-1. Replacement of Search Dial ................................................ 3-2 (E)
3-3. BKNE-1011 ........................................................................................... 3-3 (E)
3-3-1. Replacement of Rotary Encoder .......................................... 3-3 (E)
3-3-2. Replacement of Fader .......................................................... 3-4 (E)

4. Trouble Shooting (BKNE-1010/1011)

4-1. Self Diagnostics Mode .......................................................................... 4-1 (E)


4-1-1. Required Tools ..................................................................... 4-2 (E)
4-1-2. Positions of Knobs and Buttons on the Panel ...................... 4-3 (E)
4-1-3. Starting of Self Diagnostics Mode ....................................... 4-4 (E)
4-1-4. Procedures for Tests ............................................................. 4-4 (E)
4-1-5. Ending the Self Diagnostics Mode ....................................... 4-7 (E)
4-2. Trouble Shooting ................................................................................... 4-8 (E)

2(E) DNE-1000
5. Cleaning

5-1. Front Panel ............................................................................................ 5-1 (E)


5-2. Fan ......................................................................................................... 5-1 (E)

6. Overall Block Diagrams

6-1. DNE-1000 ................................................................................................... 6-2


6-2. BKNE-1010 ................................................................................................. 6-4
6-3. BKNE-1011 ................................................................................................. 6-6

DNE-1000 3(E)
Manual Structure

Purpose of this manual


This manual is the maintenance manual of the digital news editing workstation
DNE-1000 and the control panel BKNE-1010 and 1011.
This manual is intended for use by trained system and service engineers, and
describes the information of installation and the information on primary service.

Related manuals
Besides this Maintenance Manual Part 1, the following manuals are available for
DNE-1000.

• Operation Manual (Supplied with DNE-1000.)


This manual explains the overview of DNE-1000 and optional boards, and the
system configuration examples.
Part number : 3-858-649-01

• Maintenance Manual Part 2 (Not supplied with DNE-1000.)


Volume 1
(Service Overview, Electrical Alignment, Spare parts and Semiconductor pin
assingnments)
Part number : 9-968-501-01
Volume 2
(Block diagrams, Board layouts and Schematic diagrams)
Part number : 9-968-502-01
This manual describes the information that premise the service based on parts.
If this manual is required, please contact to Sony’s service organization.
The part numbers of these manuals as of February, 1997 describe.

4 (E) DNE-1000
Section 1
Installation

1-1. Operating Environment 1-2-2. Power Cord

w w
Avoid placing or using this unit where it will be exposed to The power cord is not supplied with DNE-1000. Be sure to
greasy fumes, steam, dampness and dust environments. use the power cord that is applicable to places in the world.
If placing or using this unit in these environments, it may To avoid a fire or an electric shock, be sure to use the
cause a fire and an electric shock. designated power cord.
And do not damage to the power cord.
. The operating temperature is 5 dC to 40 dC.
For the customer in the U.S.A. and Canada
Do not install this unit near heat sources.
Required Parts
. To prevent a temperature rise inside the unit, pay careful DK-2401 (UC)
attention to circulation of air in the place where the unit 1 Power Cord, 125 V 10 A (2.4 m)
is installed. 2 Plug Holder B (Black) : 2-990-242-01
Do not block the ventilation holes on the outer cabinet.
AC inlet
1 2

1-2. Power Supply

1-2-1. Power Specifications

Power requirements: 100 to 240 V AC ± 10% For the customer in the United Kingdom
50/60 Hz Required Parts
DK-2401 (EK)
Current consumption: 4.0 A maximum 1 Power Cord, 250 V 10 A (2.4 m)
(with all optional boards installed) 2 Plug Holder B (Black) : 2-990-242-01

A switching regulator is used for the power supply of this AC inlet


1 2
unit. The voltage within the range of 100 V to 240 V can
be used without changing the supply voltage.

n
As the inrush current at turn-on is the maximum 25 A, the
capacity of the AC power must be commensurate in it with
For the customer in the all European countries
the inrush current of the maximum 25 A. except the United Kingdom
If the capacity of the AC power is not the adequately large, Required Parts
the breaker of the AC power at the supply side will operate DK-2401 (AE)
1 Power Cord, 250 V 10 A (2.4 m)
or the unit will abnormal operate.
2 Plug Holder B (Black) : 2-990-242-01

AC inlet
1 2

n
For the customer outside of the area as shown above,
please consult with local Sony’s sale/service office.

DNE-1000 1-1(E)
1-3. Connectors

1-3. Connectors

When connecting cables to various connectors on the rear


panel at the time of attaching or servicing, connect the
following connectors or their equivalents.

1-3-1. DNE-1000 1-3-2. BKNE-1010

Connector function Connector name and part Connector function Connector name and part
name on the rear panel number of matching cable name on the rear panel number of matching cable
PRIMARY INPUT BNC coaxial connector plug EDITOR Included with DNE-1000.
DIGITAL OUTPUT EDITOR D-sub 9-pin, Male
WORD SYNC OUTPUT Connector 9-pin, Male
REF IN 1-560-651-00
GPI D-sub 25-pin, Male Junction Shell 9-pin
Connector 25-pin, Male 1-561-749-00
1-560-904-11 FADER PANEL Included with BKNE-1011.
Junction Shell 25-pin
1-563-377-11
PANEL Included with DNE-1000. 1-3-3. BKNE-1011
GUI Transceiver Cable
1-559-701-11
Connector function Connector name and part
or name on the rear panel number of the matching cable
Micro Transceiver CONTROL PANEL Included with BKNE-1011.
Allied Telesis
Centre COM TM (*1)
MX10s (*1) : Centre COM is a trademark of Allied Telesis Corporation.
DEVICE CONTROL D-sub 9-pin, Male (*2) : Equivalent to CANNON XLR 3-12C.
Connector 9-pin, Male
(*3) : Equivalent to CANNON XLR 3-11C.
1-560-651-00
Junction Shell 9-pin
1-561-749-00
RS232C D-sub 9-pin, Female
Connector 9-pin, Female
1-563-815-21
Junction Shell 9-pin
1-561-749-00
AUX INPUT XLR 3-pin, Male
REF TC IN 1-508-084-00 (*2)
PGM OUT XLR 3-pin, Female
MONITOR 1-508-083-00 (*3)
REF TC IN

1-2(E) DNE-1000
1-4. Input and Output Signals of Connectors

1-4. Input and Output Signals of Connectors

The input and output signals of the connectors on the rear


panel are specified in the following table.
And refer to the following illustration for the pin positions
of the connectors.

1-4-1. DNE-1000

AUX INPUT PGM OUT MONITOR


3 1 1/2 L WORD SYNC PRIMARY INPUT
OUTPUT
1 IN5 IN1

DEVICE CONTROL
F (LOCAL DISK) A (LOCAL DISK)

4 2 3/4 R 2 IN6 IN2

G B

REF IN
IN7 IN3
REC TC IN
H (LOCAL DISK) C (LOCAL DISK)

IN8 IN4
I D

J E
DIGITAL OUTPUT

EDIT PVW PGM


1 1

PANEL GUI 2
2

GPI RS232C CAPTURE


3

AC IN

D-sub 25-pin Female D-sub 9-pin Female


13 1 5 1
GPI DEVICE CONTROL
25 14 9 6

D-sub 15-pin Female D-sub 9-pin Male


8 1 1 5
PANEL
RS232C
15 9 GUI 6 9

<EXT VIEW>

PRIMARY INPUT : SDI Digital video (BNC) MONITOR : (XLR 3-pin, Female)
DIGITAL OUTPUT : SDI Digital video (BNC) +4 dBm (600 Z at load), low impedance, balanced
Serial digital (270 Mbits/second)/SMPTE 259M/
ITU-R BT.656III REF TC IN : (XLR 3-pin, Male)
0.5 through 18 Vp-p, 10 KZ, balanced
WORD SYNC OUTPUT : (BNC)
Word clock, TTL level (48.0 kHz) AUX INPUT : AES/EBU Digital audio (XLR 3-pin, Male)
PGM OUT : AES/EBU Digital audio (XLR 3-pin, Female)
REF IN : Analog video (BNC, roop through out) AES/EBU format stereo mode, balanced
Black burst or composite sync
0.3 Vp-p, 75 Z, sync negative
DNE-1000 1-3(E)
1-4. Input and Output Signals of Connectors

n
(*1) <Controller> : indicates a controlling device.
(*2) <Device> : indicates a controlled device.
(*3) : Based on the Ethernet 10 BASE-5
(*4) : Based on the RS-232C DEVICE CONTROL from A to J (**6) :
(*5) : Based on the RS-422A RS-422A(*5) (D-sub 9-pin Female)
(*2)
<Device> from VTR, data servier and local strage
GUI : Ethernet 10 BASE-5 (*3) (D-sub 15-pin Female) (MAV-500) etc..

Pin No. Signal name Function Pin No. Signal name Function

1 GND Ground 1 GND Ground


2 ECD+ Collision-detection (+) 2 CTLA RXA Received data (_)
3 ETX+ Transmitted data (+) 3 CTLA TXB Transmitted data (+)
4 –– –– 4 GND Ground
5 ERX+ Received data (+) 5 –– ––
6 COMMON Common ground 6 GND Ground
7 –– –– 7 CTLA RXB Received data (+)
8 –– –– 8 CTLA TXA Transmitted data (_)
9 ECD_ Collision-detection (_) 9 GND Ground
10 ETX_ Transmitted data (_)
11 –– –– (*6) : When BKNE-1030 (IF-609 board) is attached to
DNE-1000, it is possible to use the DEVICE
12 ERX_ Received data (_)
CONTROL from E to J.
13 +12 V Power supply +12 V
14 –– ––
PANEL : RS-422A (*5) (D-sub 15-pin Female)
15 –– –– <Device> (*2) from control panel BKNE-1010.

Pin No. Signal name Function


(*4)
RS232C : RS-232C (D-sub 9-pin Male) 1 GND Ground
<Controller> (*1) 2 PANEL RXB Received data (+)

Pin No. Signal name Function 3 PANEL RXA Received data (_)
4 PANEL TXB Transmitted data (+)
1 –– ––
5 PANEL TXA Transmitted data (_)
2 RXD Received data
6 –– ––
3 TXD Transmitted data
7 –– ––
4 –– ––
8 GND Ground
5 GND Ground
9 GND Ground
6 –– ––
10 METER+ Data for level meter + (*7)
7 RTS Request to send (Output)
11 +12 V Power supply +12 V
8 CTS Clear to send (Input)
12 METER_ Data for level meter _ (*7)
9 –– ––
13 +12 V Power supply +12 V
14 +12 V Power supply +12 V
15 GND Ground

(*7) : The meter signals of the pin numbers 10 and 12 are


used for BKNE-1011.

1-4(E) DNE-1000
1-4. Input and Output Signals of Connectors

GPI : (D-sub 25-pin Female)


INPUTx4, TTL
OUTPUT, TTL OUTPUTx8
Relaycontactx4

Pin No. Signal name Function


(*9)
1 GPI R1 GPI output (RELAY) (*8)
2 GPI R2(*9)
3 GPI R3(*9)
4 GPI R4(*9)
5 GND Ground
6 GPI T1 GPI output (TTL)
7 GPI T3
8 GPI T5
9 GPI T7
10 GND Ground
11 GPI I1 GPI input (TTL)
12 GPI I3
13 GND Ground
14 GPI R1G GPI output (RELAY RETURN) (*8)
15 GPI R2G
16 GPI R3G
17 GPI R4G
18 GND Ground
(*9)
19 GPI T2 GPI output (TTL)
(*9)
20 GPI T4
(*8) : Relay’s specifications
21 GPI T6
GPI outputs of same numbers
22 GPI T8
Contact resistance between contacts :
23 GND Ground
1 Z at the maximum
24 GPI I2 GPI input (TTL) Permissible voltage of contact :
25 GPI I4 DC 30 V at the maximum (Resistance load)
Permissible current of contact :
0.3 A at the maximum (Resistance load)

GPI R x

GPI R xG
x ; 1~4

(*9) : The selection operation of the GPI outputs (TTL)


from T1 to T4 is simmetric with respect to it of the
GPI outputs (RELAY) from T1 to T4.

DNE-1000 1-5(E)
1-4. Input and Output Signals of Connectors

1-4-2. BKNE-1010

FADER PANEL EDITOR DC IN(6V)


– +
13 1 1 8 5 1 MODE
25 14 9 15 9 6
1 2

D-sub 25-pin Female D-sub 15-pin Male D-sub 9-pin Female

<EXT VIEW>

n
(*1) <Controller> : indicates a controlling device.
(*2) <Device> : indicates a controlled device.

FADER PANEL : (D-sub 25-pin Female)


from control panel BKNE-1011.

Pin No. Signal Name Function

1 GND Ground
2 UNREG 6-12 V Power supply to BKNE-1011
3 SERIAL BUS FOR BAR LED (_) Sending data to BKNE-1011 (_)
4 SERIAL BUS FOR LED DRIVE Sending data to BKNE-1011
5 KNOB 1 (+) Knob data 1 from BKNE-1011 (+)
6 KNOB 2 (+) Knob data 2 from BKNE-1011 (+)
7 KNOB 3 (+) Knob data 3 from BKNE-1011 (+)
8 KNOB 4 (+) Knob data 4 from BKNE-1011 (+)
9 VIDEO FADER (+) Video fader data from BKNE-1011 (+)
10 AUDIO FADER-A Data of slide fader from BKNE-1011
11 AUDIO FADER-C Data of slide fader from BKNE-1011
12 AUDIO FADER-E Data of slide fader from BKNE-1011
13 GND Ground
14 +4 V Power supply +4 V to BKNE-1011
15 SERIAL BUS FOR BAR LED (+) Sending data to BKNE-1011 (+)
16 SERIAL BUS CLOCK Clock to BKNE-1011
17 SERIAL BUS LATCH PULSE Data to BKNE-1011
18 KNOB 1 (_) Knob data 1 from BKNE-1011 (_)
19 KNOB 2 (_) Knob data 2 from BKNE-1011 (_)
20 KNOB 3 (_) Knob data 3 from BKNE-1011 (_)
21 KNOB 4 (_) Knob data 4 from BKNE-1011 (_)
22 VIDEO FADER (_) Data of Video fader from BKNE-1011 (_)
23 AUDIO FADER-B Data of slide fader from BKNE-1011
24 AUDIO FADER-D Data of slide fader from BKNE-1011
25 FG E/N Data of connection evaluation for BKNE-1011

1-6(E) DNE-1000
1-4. Input and Output Signals of Connectors

EDITOR : RS-422A (D-sub 15-pin Male)


<Controller> (*1) to DNE-1000.

Pin No. Signal Name Function

1 GND Ground
2 TX KEY DATA (+) Transmitted data to DNE-1000 (+)
3 TX KEY DATA (_) Transmitted data to DNE-1000 (_)
4 RX KEY DATA (+) Received data from DNE-1000 (+)
5 RX KEY DATA (_) Received data from DNE-1000 (_)
6 –– ––
7 –– ––
8 GND Ground
9 GND Ground
10 SERIAL BUS LD (+) Received data from DNE-1000 to level meter (+)
11 +12 V Power supply +12 V from DNE-1000
12 SERIAL BUS LD (_) Received data from DNE-1000 to level meter (_)
13 +12 V Power supply +12 V from DNE-1000
14 +12 V Power supply +12 V from DNE-1000
15 GND Ground

EDITOR : RS-232C (D-sub 9-pin Female)

Pin No. Signal Name Function

1 –– ––
2 TXO Transmitted data
3 RXIN Received data
4 –– ––
5 GND Ground
6 –– ––
7 –– ––
8 –– ––
9 –– ––

DNE-1000 1-7(E)
1-4. Input and Output Signals of Connectors

1-4-3. BKNE-1011

CONTROL PANEL
13 1

25 14

D-sub 25-pin Female

<EXT VIEW>

CONTROL PANEL : (D-sub 25-pin Female)


to control panel BKNE-1010.

Pin No. Signal Name Function

1 GND Ground
2 UNREG 6-12 V Power supply from BKNE-1010
3 SERIAL BUS FOR BAR LED (_) Received data from BKNE-1010 (_)
4 SERIAL BUS FOR LED DRIVE Received data from BKNE-1010
5 KNOB 1 (+) Knob data 1 to BKNE-1010 (+)
6 KNOB 2 (+) Knob data 2 to BKNE-1010 (+)
7 KNOB 3 (+) Knob data 3 to BKNE-1010 (+)
8 KNOB 4 (+) Knob data 4 to BKNE-1010 (+)
9 VIDEO FADER (+) Data of video fader to BKNE-1010 (+)
10 AUDIO FADER-A Data of slide fader to BKNE-1010
11 AUDIO FADER-C Data of slide fader to BKNE-1010
12 AUDIO FADER-E Data of slide fader to BKNE-1010
13 GND Ground
14 +4 V Power supply +4 V from BKNE-1010
15 SERIAL BUS FOR BAR LED (+) Receiving data from BKNE-1010 (+)
16 SERIAL BUS CLOCK Clock from BKNE-1010
17 SERIAL BUS LATCH PULSE Data from BKNE-1010
18 KNOB 1 (_) Knob data 1 to BKNE-1010 (_)
19 KNOB 2 (_) Knob data 2 to BKNE-1010 (_)
20 KNOB 3 (_) Knob data 3 to BKNE-1010 (_)
21 KNOB 4 (_) Knob data 4 to BKNE-1010 (_)
22 VIDEO FADER (_) Data of video fader to BKNE-1010 (_)
23 AUDIO FADER-B Data of slide fader to BKNE-1010
24 AUDIO FADER-D Data of slide fader to BKNE-1010
25 FG E/N Data of connection evaluation for BKNE-1011

1-8(E) DNE-1000
LOCAL NETWORK

DNE-1000
Computer SDDI
SDI DIGITAL VIDEO
Overlay BKNE-1010 BKNE-1011 ANALOG VIDEO/AUDIO
(BKV-100) (Control Panel) (Fader Panel)
AES/EBU DIGITAL AUDIO
SONY SONY
Graphic ETHERNET
Ethernet I/F
RS-422A
Ethernet I/F
OTHR CONTROL
15-pin 25-pin
50 Z
EDITOR FADER CONTROL
PANEL PANEL
1-5-1. Stand Alone System

50 Z
(10BASE-2)
Local Storage System
MAU

MAV-500 GUI RS232C PANEL GPI


Reference
REF IN (10BASE-5)
DNE-1000 AUDIO AMP
(DIGITAL NEWS EDITING WORKSTATION)
1-5. Example of System Connection

REF TC IN
IN1
SDI IN SDDI OUT
IN2 SDI
BKSI-2020 PRIMARY PGM 1 SX VTR
IN3
ENC REMOTE INPUT PGM 2
IN4 SDI IN SDI OUT
SDI OUT 1 PGM 3 (DNW-A100)
SDDI IN IN5 SDI
2 DIGITAL REF REMOTE
BKSI-2030,2031 IN6 (BKNE EDIT PVW 1 75 Z ON
OUTPUT
AUDIO OUT 1/2 -1030) EDIT PVW 2
IN7
DEC-1 3/4
IN8 CAPTURE
SDDI IN SDI OUT 1
AES/EBU 1/2
DEC-2 2 1 PGM OUT 3/4 Audio A/D Conv.
SDI OUT 1 2 AES/EBU
SDDI IN MIC DIGITAL
BCN->XLR3 3 AUX INPUT MONITOR L
2 (DMA-2000) OUT
DEC-3 (ANALOG WORD
BCN->XLR3 4 AUDIO) R
SDDI OUT REMOTE A
BKNE-1040
SDDI IN B REF IN WORD 1
BKNE-1041 SYNC
SCSI BKSI-2010,2011 OUTPUT 2 DAT
SDC DIGITAL
REF TC IN DIGITAL
IN
OUT
DEVICE CONTROL WORD (PCM-7030)
MAV-S100/S110 REMOTE
SCSI (BKDS-1030)

A B C D E F G H I J
MAV-S100/S110
SCSI

SCSI TERMINATOR
1-5. Example of System Connection

1-9(E)
SERVER NETWORK

1-10(E)
Computer SDDI
SDI DIGITAL VIDEO
ON Air Buffer
Overlay BKNE-1010 BKNE-1011 ANALOG VIDEO/AUDIO
A
(BKV-100) (Control Panel) (Fader Panel) AES/EBU DIGITAL AUDIO
SONY SONY
B Graphic
Server ETHERNET
Ethernet I/F
SOURCE RS-422A
Ethernet I/F
OTHR CONTROL
1-5. Example of System Connection

Character Gen. FILL 15-pin 25-pin


1-5-2. Server System

(Title Super) 50 Z
EDITOR FADER CONTROL
PANEL PANEL

50 Z General
(10BASE-2) Purpose
Local Storage System I/F Unit
MAU

MAV-500 GUI RS232C PANEL GPI


System Reference
REF IN 10BASE-5
DNE-1000 AUDIO AMP
System Time Code (DIGITAL NEWS EDITING WORKSTATION)
REF TC IN
IN1
SDI IN SDDI OUT
IN2 SDI
BKSI-2020 PRIMARY PGM 1 SX VTR
IN3
ENC REMOTE INPUT PGM 2
IN4 SDI IN SDI OUT
SDI OUT 1
SDI PGM 3
(DNW-A100)
SDDI IN IN5 REF REMOTE
2 DIGITAL EDIT PVW 1
BKSI-2030,2031 IN6 (BKNE OUTPUT 75 Z ON
AUDIO OUT 1/2 -1030) EDIT PVW 2
IN7
DEC-1 3/4
IN8 CAPTURE
SDDI IN SDI OUT 1
AES/EBU 1/2
DEC-2 2 1 PGM OUT 3/4 Audio A/D Conv.
SDI OUT 1 2 AES/EBU
SDDI IN MIC DIGITAL
BCN->XLR3 3 AUX INPUT MONITOR L
2 (ANALOG
(DMA-2000) OUT
DEC-3 WORD
BCN->XLR3 4 AUDIO) R
SDDI OUT REMOTE A
BKNE-1030
SDDI IN B REF IN WORD 1
BKNE-1040 SYNC
SCSI BKSI-2010,2011 OUTPUT 2 DAT
BKNE-1041
SDC DIGITAL
REF TC IN DIGITAL
IN
OUT
DEVICE CONTROL WORD (PCM-7030)
MAV-S100/S110 REMOTE
SCSI (BKDS-1030)

A B C D E F G H I J
MAV-S100/S110
SCSI

SCSI TERMINATOR

Server Control

DNE-1000
SERVER NETWORK

DNE-1000
SOURCE

Character Gen. FILL


(Title Super) Computer SDDI
SDI DIGITAL VIDEO
Server
Overlay BKNE-1010 BKNE-1011 ANALOG VIDEO/AUDIO
(BKV-100) (Control Panel) (Fader Panel) AES/EBU DIGITAL AUDIO
Server IN1 OUT1 SONY SONY

Digital Video 2 Graphic ETHERNET


IN2
Routing SW'er 3 Ethernet I/F
IN3 RS-422A
4 Ethernet I/F
IN4
(DVS-V1616) OTHR CONTROL
5 15-pin 25-pin
REMOTE 50 Z
EDITOR FADER CONTROL
PANEL PANEL

50 Z General
(10BASE-2) Purpose
Local Storage System I/F Unit
MAU
1-5-3. Server System (Fast Transfer)

MAV-500 GUI RS232C PANEL GPI


System Reference
REF IN 10BASE-5
DNE-1000 AUDIO AMP
System Time Code (DIGITAL NEWS EDITING WORKSTATION)
REF TC IN
IN1
SDI IN SDDI OUT
IN2 SDI
BKSI-2020 PRIMARY PGM 1 SX VTR
IN3
ENC REMOTE INPUT PGM 2
IN4 SDI IN SDI OUT
SDI OUT 1 PGM 3
(DNW-A100)
SDDI IN IN5 SDI SDD IN SDDI OUT
2 DIGITAL EDIT PVW 1
BKSI-2030,2031 IN6 (BKNE OUTPUT REF
AUDIO OUT 1/2 -1030) EDIT PVW 2 75 Z ON REMOTE
IN7
DEC-1 3/4
IN8 CAPTURE
SDDI IN SDI OUT 1
AES/EBU 1/2
DEC-2 2 1 PGM OUT 3/4 Audio A/D Conv.
SDI OUT 1 2 AES/EBU
SDDI IN MIC DIGITAL
BCN->XLR3 3 AUX INPUT MONITOR L
2 (ANALOG
(DMA-2000) OUT
DEC-3 WORD
BCN->XLR3 4 AUDIO) R
SDDI OUT REMOTE A
BKNE-1030
WORD 1
SDDI IN B REF IN BKNE-1040 SYNC
SCSI BKSI-2010,2011 OUTPUT 2 DAT
SDC
BKNE-1041
DIGITAL
REF TC IN DIGITAL
IN
OUT
DEVICE CONTROL WORD (PCM-7030)
MAV-S100/S110 REMOTE
SCSI (BKDS-1030)

A B C D E F G H I J
MAV-S100/S110
SCSI

SCSI TERMINATOR

Server Control

1-11(E)
1-5. Example of System Connection
1-6. Attachment of DNE-1000

1-6. Attachment of DNE-1000

1-6-1. External Dimensions

Mass : 27kg (with all optional boards in stalled)

30.3
423.4

7
30.3

416 450 25.2


475.2

(Top view)
482
37.6

465

4-M4 (*1)
244.6
221.2
146

88.2
112
37.6

101.6
23.4

254
83.7 304.8

(Front view) (Right side view)

Unit : mm

(*1) : If using the packed screw of BVTT 4 x 8, this hole’s size is M4.
If not using if, this hole’s size is φ 3.5.

1-12(E) DNE-1000
1-6. Attachment of DNE-1000

1-6-2. Space for Attachment

c
1. Be sure to attach the unit in a stable place. If the unit is attached in a wobbly table or a slant surface,
the unit may be dropped. This may cause a injury.
2. Do not stack the units two or more. If the units two or more are stacked without the use of a rack, the
unit may be dropped. This may cause a injury.
3. Do not block ventilation holes on the outer cabinet. If blocking the ventilation holes, a temperature in
the unit rises. This may cause a fire.

For ventilation and maintenance, the rear side of the unit should be at lest 20 cm away from walls.

416 450

464

244.6
Board Extension board

Front panel Unit : mm

When DNE-1000 is mounted in a rack, the maximum traveling distance is showed as below.

Maximum traveling distance 581


221.2

88.6

Distance to the center of the slide rail

Height of the unit mounted in a rack

Unit : mm

DNE-1000 1-13(E)
1-6. Attachment of DNE-1000

1-6-3. Rack Mounting Procedures


1. Pull out the inner member while pressing the stopper
DNE-1000 can be mounted in a 19-inch standard rack. Be of the rack mount rail RMM-30.
sure to use an optional rack mount rail RMM-30.

<Required parts> Outer member

. Rack mount rail (RMM-30)


Rails with brackets : 2 pcs
Screws (B5 x 8) : 8 pcs Stopper
. Screws for rack mounting (RK5 x 16) : 4 pcs
. Washers for rack mounting : 4 pcs
(Sony part number: 2-297-913-01)
. Screws (BVTT4 x 8)(*1) : 6 pcs

(*1): Included with DNE-1000.


inner member
n
1. When DNE-1000 is mounted in a 19-inch standard
rack, it is recommended to attach a ventilation fan to 2. Secure the inner members to the unit by the six screws
prevent a temperature rise in the rack because all units (BVTT4 x 8) included with DNE-1000. (Fig.2)
in the rack are operated within the temperature range
of 10 dC to 35 dC. BVTT4 x 8 Inner member
2. Be sure to use the recommended rail when rack
mounting. The unit cannot be completely attached to a
rack by rack angles alone.
3. To prevent the unit fall when pulling it out from the Inner member

rack, be sure to fix the rack to the floor with bolts.


4. An installation manual is included with the rack mount
rail RMM-30. The rack mounting procedures for
DNE-1000 differ from them in RMM-30’s installation
manual. Follow the procedures in this manual
5. Be sure to mount the unit in the rack with two-person
or more. DNE-1000
6. Be careful not to get caught your hand and finger in
BVTT4 x 8
the rack mount rail when attaching the unit in the rack. Feet

1-14(E) DNE-1000
1-6. Attachment of DNE-1000

3. Loosen the screws secured the rear bracket to the outer 5. Fully press the inner members to the outer members
member. Adjust the positions of the front and rear while pressing the stoppers of the inner members and
bracket. attach the unit in the rack.

Rack
Rear bracket

Outer member

Front bracket

Outer member
Stopper

Inner member
4. Temporarily secure the front and rear brackets to the DNE-1000
outside of the rack by the eight screws (B5 x 8)
included with RMM-30.
6. After confirming that the unit can be moved smoothly,
Rack
tighten the eight screws (B5 x 8) temporarily secured
in the step 4.
Rack
12.7
n
When securing the front brackets to the rack by
31.75 Outer members
screws, pull out the unit about 20 cm (8 inches) from
12.7
the rack.
31.75

7. After attaching the unit in the rack, secure the unit to


the rack by the prepared for screws (RK5 x 16) and
four washers.
12.7

B5 x 8 Rack
Bracket Bracket B5 x 8

Unit : mm

Washers

RK5 x 16

DNE-1000
Washers
RK5 x 16

DNE-1000 1-15(E)
1-7. Attachment of Control Panel (BKNE-1010/1011)

1-7. Attachment of Control Panel (BKNE-1010/1011)

1-7-1. External Dimensions

237
BKNE-1010 225

10d
67.2
(Rear view) 15 48.3

202

183
18.3
26.6
(Top view)
(Right side view) Unit : mm

237
BKNE-1011 225

10d
67.2
(Rear view)
15 48.3
202

183

18.3
(Top view) 26.6

(Right side view) Unit :mm

1-16(E) DNE-1000
1-7. Attachment of Control Panel (BKNE-1010/1011)

1-7-2. Space for Attachment

When attaching BKNE-1010/1011 in the console, drill to the console as in the following dimensions.

(R 10.5 199 16.5


6)

4.5

(10)
8
φ
2-

(202)
184
226
)
12
(R

(237)
Unit : mm

DNE-1000 1-17(E)
1-7. Attachment of Control Panel (BKNE-1010/1011)

1-7-3. Connection of Control Panel

Use the two D-sub cables included with DNE-1000 and BKNE-1011, and connect the control panel
(BKNE-1010/1011) to DNE-1000.

(Figure for Connection)

D-sub 15-pin cable (Included with DNE-1000) D-sub 25-pin cable (Included with BKNE-1011)

PANEL EDITOR FADER PANEL CONTROL PANEL


(Female) (Male) (Female) (Female)

BKNE-1010 BKNE-1011
DNE-1000

(Rear Panel Block)

DNE-1000 BKNE-1010

[FADER PANEL] connector [MODE] switch MODE


(D-sub 25-pin Female) 1 2
[EDITOR] connector
(D-sub 15-pin Male)

BKNE-1011

[PANEL] connector
(D-sub 15-pin Female)

[CONTROL PANEL] connector


(D-sub 25-pin Female)

1. BKNE-1010
(1) Select “MODE” switch at the rear side of BKNE-1010 to the 1.
(2) Connect the one D-sub 25-pin cable included with DNE-1000 between “PANEL” connector of DNE-
1000 and “EDITOR” connector of BKNE-1010.

2. BKNE-1011
(1) Connect the one D-sub 25-pin cable included with BKNE-1011 between “FADER PANEL” connec-
tor of BKNE-1010 and “CONTROL PANEL” connector of BKNE-1011.

1-18(E) DNE-1000
1-7. Attachment of Control Panel (BKNE-1010/1011)

1-7-4. Replacement of Key Tops 1-7-5. Adjustment of Operation Power for


Fader Lever
Detach or attach key tops as in the following procedures.
Without detaching the fader from the panel, the operation
For detaching the key tops, use a cap pull tool power of fader lever is possible to adjust.
Part number: 3-179-054-01
Procedures
Procedures Turn the specified screw (B3 x 14) and adjust the opera-
1. Push down a key top on both sides and put a cap pull tion power.
tool in the gap between key and side. (Fig. 1)
2. Hook the cap pull tool as shown in the figure and pull 2 By turning the specified screw clockwise, the operation
out the key top. (Fig. 2) of the fader lever becomes slow.
3 By turning the specified screw counterclockwise, the
operation of the fader lever becomes fast.
Cap pull tool

(+) Driver

Hook the tool here and


pull out the key top.

(Fig-1) (Fig-2)

3. Attach the new key top.

BKNE-1011

screw (B3 x 14)

DNE-1000 1-19(E)
1-8. Installation of Options

1-8. Installation of Options 1-8-1. Installation of Plug-in Boards

Optional Equipments for DNE-1000 DNE-1000 can be used for various systems, and its
functions can be extended by selecting the optional boards.
Each plug-in board must be installed in the corresponding
Option Function name
slot of DNE-1000.
BKNE-1030 Extended Fader Panel Confirm that all the plug-in boards are in the specified
(IF-609, XPT-9 board) slots by referring to the following table.
BKNE-1040 Video Effects Board For the details of how to install the plug-in boards, refer to
(SEC-39, VSW-45 board) “1-8-2. Inserting/Pulling Out of Plug-in Boards”.
BKNE-1041 3D/Lighting/Trail Effects Board
(VSE-22 board) The board name and the slot number in which the plug-in
boards can be installed are displayed near the eject lever at
the left and side on the A side of each plug-in boards. Like
the standard boards, each optional boards should also be
installed in the specified slot according to the slot number
display.

1 XPT-9

Board name

Eject lever
(A side)

m
1. Confirm that the connectors on each board are securely
connected to the MB-659 board of the main unit.
2. If the board is installed in an incorrect slot, a system
error occurs. Then the system is not activated properly.
3. Be sure to confirm the supply voltage when an option-
al board is added or a board is replaced.
(Refer to “1-11. Secondary Power Supply Voltage
Confirmation”.)

1-20(E) DNE-1000
1-8. Installation of Options

Plug-in Boards

Slot No. Option Board Standard Board

XPT-9 BKNE-1030
1 Cross point board

Audio input output board


2 IO-122

APR-14
Audio process board
3

BKNE-1040
VSE-22 Special effect control board
4
BKNE-1041
SEC-39 Video special effect board

VSW-45 BKNE-1040
5 Video switcher board

Video interface board


VIF-12
6

7 (Not used)

8 (Not used)

IF-609

9 CPU-211 BKNE-1030
Interface board
System control board

DNE-1000 1-21(E)
1-8. Installation of Options

1-8-2. Inserting/Pulling Out of Plug-in Boards 1-8-3. Installation of Optional Boards

c There are the two installation types of the optional boards


To avoid shock hazards and/or damage to the plug-in in DNE-1000.
boards, be sure to turn off the power switch before insert-
ing or pulling out the plug-in boards. <Type 1> The type that the optional board is inserted in
the slot.
1. Open the front panel. (Refer to the section 2-1-1.) <Type 2> The type that the optional board is connected to
2. Remove the five screws and the board retainer. the connector of the pre-installed board.

Removal The installation procedures are described below.

3. Open the eject levers of the plug-in board in the <Type 1>
direction of the arrow 1.
4. Pull out the plug-in board from the unit. This Type’s Optional Boards
n
Slot No. Optional board
Pull out the plug-in board with an equal force for both
eject levers. 1 XPT-9 board (BKNE-1030)
4 SEC-39 board (BKNE-1040)

Installation 5 VSW-45 board (BKNE-1040)

5. Insert the plug-in board along the board guide rails 1. Install the optional board. (Refer to the section 1-8-2.)
while putting the eject levers to 1 position as shown
in the figure.
6. Connect the plug-in board to the connector on the
mother board while putting the eject levers in the
direction of the arrow 2.
7. Install the board retainer in the reverse order of the
steps 1 through 2.
n
When installing the board retainer, secure them with
the screws (B 3x6) that are packed with DNE-1000.

Eject levers

Board retainer

Board
BVTT Board guide rail
3x5

BVTT 3x5 To insert the board

To pull out
1 the board

1-22(E) DNE-1000
1-8. Installation of Options

<Type 2>

This Type’s Optional Boards

Slot No. Optional board Pre-installed board

4 VSE-22 board SEC-39 board


(BKNE-1041) (BKNE-1040)
9 IF-609 board CPU-211 board
(BKNE-1030)

The board name and the slot number in which the optional
boards can be installed are displayed at the left and side on
the A side of each optional boards.
After checking the installation direction of the optional
board, connect the optional board to the connectors on the
pre-installed board.
n
When installing the optional board, make sure that the
connectors are connected tightly. If the connectors cannot
be connected completely, the optional board may be placed
in the other way.

Slot 4
VSE-22 board

SEC-39 board

Slot 9
IF-609 board

CPU-211 board

DNE-1000 1-23(E)
1-9. Switch Settings on Boards and LEDs Description

1-9. Switch Settings on Boards and CN7 (A12) : D-CPU1 test


LEDs Description This connector is used for the factory-shipped adjust-
ment. Do not use.
n
The addresses on the boards are shown by ( ) marks. CN8 (A13) : E-CPU test
This connector is used for the factory-shipped adjust-
1-9-1. DNE-1000 ment. Do not use.

1. APR-14 board CN11 (B12) : C-CPU test


This connector is used for the factory-shipped adjust-
2. CPU-211 board ment. Do not use.

CN12 (N11) : D-CPU0 test


DN400
D801
DN401 COR4 This connector is used for the factory-shipped adjust-
D403 D402
D601 D501 CN16 ment. Do not use.
D405 D404
D701 D416 S1
D406 D803
D407
D408
D410 D409 CN13 (N7) : D-CPU1 test
D412 D411
S100 S401 CN13 This connector is used for the factory-shipped adjust-
S101 S701
S501 CN21 S801 ment. Do not use.
S601
CN20
CN5
CN6
CN11 CN12 CN14 (L15) : E-CPU test
CN7
CN8
This connector is used for the factory-shipped adjust-
CN15 COR2 ment. Do not use.
CN4 CN14
CN701
CN15 (A13) : P-CPU test
(A side/component side) This connector is used for the factory-shipped adjust-
ment. Do not use.

COR2 (H14) : Watch dog timer setting CN16 (M2) : P-CPU test
Short ; Watch dog timer is disabled. This connector is used for the factory-shipped adjust-
Open ; Watch dog timer is enabled. ment. Do not use.
Factory-shipped setting; Open (Watch dog timer is enabled.)
CN20 (A10) : Confirmation of +5 V power voltage
COR4 (G1) : REF TC IN input impedance setting This connector is used for the confirmation of power
Short ; REF TC IN input impedance, about 680 Z voltage (GND) and for the factory-shipped adjustment.
Open ; REF TC IN input impedance, about 22 KZ Do not use.
Factory-shipped ; Open (REF TC IN input impedance,
about 22 KZ) CN21 (A9) : Confirmation of +5 V power voltage
This connector is used for the confirmation of power
CN4 (A15) : C-CPU test voltage (+ 5V) and for the factory-shipped adjustment.
This connector is used for the factory-shipped adjust- Do not use.
ment. Do not use.
CN701 (U16) : Test of E-CPU bus connection board
CN5 (A10) : C-CPU test This connector is used for the factory-shipped adjust-
This connector is used for the factory-shipped adjust- ment. Do not use.
ment. Do not use.

CN6 (A11) : D-CPU0 test


This connector is used for the factory-shipped adjust-
ment. Do not use.

1-24(E) DNE-1000
1-9. Switch Settings on Boards and LEDs Description

D402 “WDT” (Orange) (A2) : WDT D411 “PA1” (Green) (A5) :


This LED is indicated the status of the watch dog timer. When the GUI RX signal (Receiving data from PC) is
When program is out of control, this LED lights. By re- received, this LED lights.
turning on the power or pressing the switch S100
(System reset switch), this LED lights off. D412 “PA0” (Green) (A5) :
When the GUI TX signal (Transmitting data to PC) is
D403 “C” (Green) (A3) : C-CPU transmitted, this LED lights.
This LED is indicated the operation status of C-CPU.
When the C-CPU starts up and the processing is D416 “D4” (Green) (A3) : D-CPU4
completed, this LED lights. When the C-CPU does not This LED is indicated the operation status of D-CPU4.
start up, this LED lights off. When the D-CPU4 starts up and the processing is
completed, this LED lights. When the D-CPU4 does not
D404 “D2” (Green) (A3) : D-CPU2 start up, this LED lights off.
This LED is indicated the operation status of D-CPU2. For the D-CPU4 is mounted on the IF-609 option board
When the D-CPU2 starts up and the processing is (BKNE-1030), this LED lights off when the IF-609
completed, this LED lights. When the D-CPU2 does not option board is not attached to the unit.
start up, this LED lights off.
For the D-CPU2 is mounted on the IF-609 option board D501 “D0” (Green) (A3) : D-CPU0
(BKNE-1030), this LED lights off when the IF-609 This LED is indicated the operation status of D-CPU0.
option board is not attached to the unit. When the D-CPU0 starts up and the processing is
completed, this LED lights. When the D-CPU0 does not
D405 “D3”(Green) (A3) : D-CPU3 start up, this LED lights off.
This LED is indicated the operation status of D-CPU3.
When the D-CPU3 starts up and the processing is D601 “D1” (Green) (A3) : D-CPU1
completed, this LED lights. When the D-CPU3 does not This LED is indicated the operation status of D-CPU1.
start up, this LED lights off. When the D-CPU1 starts up and the processing is
For the D-CPU3 is mounted on the IF-609 option board completed, this LED lights. When the D-CPU1 does not
(BKNE-1030), this LED lights off when the IF-609 start up, this LED lights off.
option board is not attached to the unit.
D701 “E” (Green) (A4) : E-CPU
D406 “PA6” (Green) (A4) : This LED is indicated the operation status of E-CPU.
When the receiving REF TC detects an abnormal When the E-CPU starts up and the processing is
condition, this LED lights. completed, this LED lights. When the E-CPU does not
start up, this LED lights off.
D407 “PA5” (Green) (A4) :
Not used. D801 “+5 V” (Green) (A2) : +5 V
This LED is indicated the status of +5 V power.
D408 “PA4” (Green) (A4) : Lights ; Normal status.
Not used. Lights off ; Abnormal status at the +5 V power or the
fuse for +5 V on the CPU-211 board blows.
D409 “PA3” (Green) (A5) :
When the RS-232C RX signal (Receiving data) is D803 “P” (Green) (A4) : P-CPU
received, this LED lights. This LED is indicated the operation status of P-CPU.
Light ; The P-CPU starts up and the processing is
D410 “PA2” (Green) (A5) : completed.
When the RS-232C TX signal (Transmitting data) is Lights off ; The P-CPU does not start up.
transmitted, this LED lights.

DNE-1000 1-25(E)
1-9. Switch Settings on Boards and LEDs Description

DN400 and DN401 (B1) : 7-segment LEDs F4 ; Not used.


The two 7-segment LEDs to indicate the operation status
are mounted on the CPU-211 board. For the indicated F5 ; Address error exception (Load or fetch instruction)
operation codes by them, refer to below. The address error occurs by loading the data at the C-
CPU or fetching the instructions.
00 ; C-CPU idle
The C-CPU starts up and waits for the processing. F6 ; Address error exception (Store)
When storing the data, the address error occurs at the
61 ; Loading C-CPU C-CPU.
During downloading the program from PC to C-CPU.
F7 ; Bus error exception (For fetch instruction)
62 ; Loading D-CPU When fetching the instructions, the bus error occurs
During downloading the program from PC to D-CPU. at the C-CPU.

63 ; Loading E-CPU F8 ; Bus error exception (For data load or store)


During downloading the program from PC to E-CPU. The bus error occurs during loading or storing the
data at the C-CPU.
64 ; Loading P-CPU
During downloading the program from PC to P-CPU. F9 ; SYSCALL exception
The incorrect system call occurs at the C-CPU.
65 ; Load end
The downloading of the program is completed. FA ; Breakpoint exception
The incorrect interrupt to breakpoint occurs at the C-
E1 ; Load error C-CPU CPU.
When downloading to the C-CPU, an error occurs.
FB ; Reserved instruction exception
E2 ; Load error D-CPU The C-CPU is carried out the reserved undefinition
When downloading to the D-CPU, an error occurs. instructions.

E3 ; Load error E-CPU FC ; Co-processor unusable exception


When downloading to the E-CPU, an error occurs. The unusable processor that is not selected at the C-
CPU is used.
E4 ; Load error P-CPU
When downloading to the P-CPU, an error occurs. FD ; Arithmetic overflow exception
When carrying out the ADD, ADDI, SUB and SUBI
70 ; RESET instructions at the C-CPU, the overflow occurs.
During resetting.
FE ; Reserved (Unexpected exception)
F0 ; RESET error The incorrect exception occurs at the C-CPU.
Some of all D-CPUs, E-CPUs and P-CPUs are not
accessed from the C-CPU when resetting. (Some FF ; Not used.
CPUs that do not run exist.)

F1 ; External interrupt
The interrupt (INT3) that may not occur occurs at the
C-CPU.

F2 ; Not used.

F3 ; Not used.

1-26(E) DNE-1000
1-9. Switch Settings on Boards and LEDs Description

S1 (A3) : 3. IO-122 board


This switch is a 8-pin dip switch and is used for the
factory-adjustment. CN4 (A4) : Confirmation of +5 V voltage
Setting under normal status ; All OPENs This connector is used to measure the +5 V voltage.

OPEN
CN5 (A5) : GND
This connector is used when measuring.
1 2 3 4 5 6 7 8

S100 “RST” (A6) : System reset 4. VIF-12 board


This switch is used for the factory-adjustment.
Do not use.

S101 “C” (A6) : C-CPU break CN5


CN4
CN8
This switch is used for the factory-adjustment.
D105 D104
Do not use. D103

S401 “TEST “(A6) : Test


This switch is used for the factory-adjustment.
Do not use.

S501 “D0” (A7) : D-CPU0 break


This switch is used for the factory-adjustment.
Do not use. (A side/component side)

S601 “D1” (A7) : D-CPU1 break


This switch is used for the factory-adjustment. CN4 (A4) : Confirmation of +5 V voltage
Do not use. This connector is used to measure the +5 V voltage.

S701 “E” (A7) : E-CPU break CN5 (A3) : Confirmation of _5 V voltage


This switch is used for the factory-adjustment. This connector is used to measure the _5 V voltage.
Do not use.
CN8 (A5) : GND
S801 “D” (A8) : P-CPU break This connector is used when measuring the voltage.
This switch is used for the factory-adjustment.
Do not use. D103 (Green) (A7) : Ref. in
When receiving the reference signal, this LED lights.

D104 (Yellow) (A6) : 525/625 system mode


When selecting to the 625 system, this LED lights.

D105 (Red) (A6) : Ref. err


When the receiving reference signal is abnormal, this
LED lights.

DNE-1000 1-27(E)
1-9. Switch Settings on Boards and LEDs Description
1-10. Hard Reset (DNE-1000)

1-9-2. BKNE-1010 1-10. Hard Reset (DNE-1000)

1. CPU-206 Board Open the front panel and push the system reset switch
S100 (A6) on the CPU-211 board, or turn OFF/ON the
power switch.
S1

1
RV1

TP2

TPE3

(A side/component side)

RV1 (E4) : Potentiometer for adjustment of secondary


power supply voltage

S1 (E3) : Switch for mode selection


S1-1 ; DNE-1000 mode
S1-2 ; DNE-300 mode

n
Select this switch from the connector panel side.

1-9-3. BKNE-1011

1. CPU-207 Board

CV1

(A side/component side)

CV1 (A1) : Capacitor for adjustment of frequency.


Do not use.

1-28(E) DNE-1000
1-11. Confirmation and Adjustment of Secondary Power Supply Voltage

1-11. Confirmation and Adjustment of


Secondary Power Supply Voltage

1-11-1. DNE-1000

DNE-1000 has the power supply of +5 V(A), +5 V(B),


_5 V, and +12 V. CPU-211 board

The power indicator is used the +5 V(A) and the fan is


D403 D501
used the +12 V. D601 D404
After the attachment of all required boards are completed, D405 D416
confirm the power supply voltage in the unit as described D701 D803
below.
CN21
(+5 V)
1. Confirmation for voltage of +5 V(A), +5 V(B),
CN20
and _5 V (GND)
The check terminals to attach the probes of a digital
voltmeter for the voltage measurement of the +5 V (A), +5
V (B) and _5 V are mounted on the IO-122 and VIF-12
boards.
(A side/component side)
[Check procedures]
1. Open the front panel. (Refer to the section 2-2-1.)
IO-122 board VIF-12 board
2. Confirm that the power supply unit is properly inserted
and securely fixed with the four screws. CN5 CN4
3. Turn ON the power and confirm that the eight CPU (GND) (+5 V)
CN5
RUN indicators (*1) on the CPU-211 board light up. D201 D202 (_5 V)
CN4
D203 D204 (+5 V)
(*1) : CPU RUN indicators D205 D206 CN8
D207 D208 (GND)
D403, 404, 405, 416, 501, 601, 701 and 803 (A3 D101 D102
and A4) on the CPU-211 board D103 D104
D105 D106
D107 D108
D109 D110
4. Remove the five screws (BVTT 3x5) and the board D111 D112
retainer.
n
Never attach the digital voltmeter without removing
the board retainer. There is danger of causing a short
circuit between check terminals and board retainer.
(A side/component side) (A side/component side)

5. Connect the digital voltmeter between check terminals


on each board. Confirm that the voltage values of
each check terminal meet the following specifications.

Voltage Specification Check terminal Adjustment potentiometer

+5 V(A) +5.00 ± 0.05 V IO-122 board 1RV1


CN4 (+5 V) ↔ CN5 (GND)
+5 V(B) +5.00 ± 0.05 V VIF-12 board 1RV2
CN4 (+5 V) ↔ CN8 (GND)
_5 V _5.00 ± 0.05 V VIF-12 board 1RV3
CN5 (_5 V) ↔ CN8 (GND)

DNE-1000 1-29(E)
1-11. Confirmation and Adjustment of Secondary Power Supply Voltage

6. If the specification does not meet, adjust the voltage as 2. Confirmation for voltage of +12 V
described below. It is not required to adjust a voltage of +12 V.
n If it is necessary to confirm the voltage, confirm the
The voltage adjustment is carried out with the digital voltage as described below.
voltmeter connected to the check terminals.
[Check procedures]
[Adjustment procedures] 1. Remove the fan cover on the rear panel.
1. Remove the two screws and the blind plate of the (Refer to the section 3-1-1.)
power supply unit. 2. Attach a digital voltmeter between 1-pin (+12 V) and
2. Put the tip of an adjustment driver from the adjustment 3-pin (GND) of the connector terminal (CN1 or CN2)
window and turn the adjustment potentiometer of the for a DC fan, and confirm that the voltage value meets
switching regulator. Turn the potentiometer to meet the following specification.
+1
the specification while monitoring the digital Specification : +12 _0 V
voltmeter.
n 3. After the confirmation, detach the two probes of the
After all required boards are attached to the unit, carry digital voltmeter and close the font panel.
out the adjustment of secondary power supply voltage.
Rear panel
3. After the adjustment, detach the probes of the digital
voltmeter, attach the blind plate and close the front
CN1
panel.
+12V 1-pin

GND 3-pin

+12V 1-pin
RV1
GND 3-pin
RV2
RV3 CN2

Adjustment driver

Blind plate
BVTT 3x5

1-30(E) DNE-1000
1-11. Confirmation and Adjustment of Secondary Power Supply Voltage
1-12. Initial Set-up of System

1-11-2. BKNE-1010 1-12. Initial Set-up of System

1. Detach the upper panel assembly. (Refer to the section For the initial set-up of system, refer to BZNE-1020
2-2-1.) Operation Program.
2. Attach the plus probe of a digital voltmeter to TP2 (+5
V) and the minus probe of it to TPE3 (GND) on the
CPU-206 board.
3. Confirm that the voltage meets the following
specification.
Specification : +5 +0.1
_0 V

4. If the voltage does not meet the above specification,


refer to “2-1. Adjustment of Secondary Power Supply
Voltage (BKNE-1010)” in the maintenance manual
part 2 Vol. 1.
5. After the confirmation, detach the two probes of the
digital voltmeter and attach the upper panel assembly.

Upper panel assembly

BVWH 3x8
CN3
(GIZA TITE)
TPE3
(GND)
TP2
CPU-206 board (+5 V)

BVWH 3x8
(GIZA TITE)

DNE-1000 1-31(E)
Section 2
Service Overview

2-1. DNE-1000 (3) Push the hinge pin in the directin of the arrows while
holding the front panel, then remove the front panel.
2-1-1. Removal of Exterior Parts
Front panel

w
To avoid shock hazards and/or damage to the mounted
circuit boards, be sure to turn off the power switch, and
then turn off the breaker at the outside of DNE-1000 or
unplug the power cord before inserting or pulling out the
exterior parts.

1. Front Panel

(1) Loosen the locking screw on the front panel using a


Hinge pin
flat-blade screwdriver.
(2) Pull the locking screw toward you and open the front
panel.

(4) Install the front panel in the reverse order of the steps
(1) through (3).

2. Upper Chassis

(1) Remove the front panel.


(Refer to “1. Front panel” in the section 2-1-1.)
(2) Remove the four screws securing the rack angles of
both sides.
(3) Remove the sixteen screws shown in the figure, then
pull up the upper chassis.

M3 CASE
Upper chassis
BVTT 4x10
Front panel

Locking screw BVTT


M3
4x10
CASE
Rack angle

BVTT 3x5

Rack angle

(4) Install the upper chassis in the reverse order of the


steps (1) through (3).

DNE-1000 2-1(E)
2-1. DNE-1000
2-1-2. Location of Main Parts
2-1-3. Capacitor for Data Backup
2-1-4. Spare Parts

2-1-2. Location of Main Parts

Except Plug-in Boards

CN-1254 board
RE-104 board
Fans
Power unit (Rear side)

LE-76 board MB-659 board

2-1-3. Capacitor for Data Backup 2-1-4. Spare Parts

To store a setup data and a real-time clock, the large This section describes the information for spare parts. In
storage capacitor (2 Farad) is mounted on the CPU-211 case of ordering replaceable parts such as mounted circuit
board. boards and major components, refer to the part numbers
To charge the large storage capacitor sufficiently, turn on and descriptions that are listed in this section.
the power of DNE-1000 for more than about thirty minutes.
The sufficiently charged large storage capacitor enables Spare Parts
data to be stored for about one week in the normal
Description Part No.
temperature.
Mounted Circuit Board, APR-14 A-8312-227-A
Mounted Circuit Board, CN-1254 A-8312-223-A
Mounted Circuit Board, CPU-211 A-8312-231-A
Mounted Circuit Board, IF-609 (BKNE-1030) A-8312-197-A
Mounted Circuit Board, IO-122 A-8312-225-A
Mounted Circuit Board, MB-659 A-8312-224-A
Mounted Circuit Board, SEC-39 (BKNE-1040) A-8312-216-A
Mounted Circuit Board, VIF-12 A-8312-229-A
Mounted Circuit Board, VSW-45 (BKNE-1040) A-8312-218-A
Mounted Circuit Board, XPT-9 (BKNE-1030) A-8312-195-A
Power Supply Unit A-8267-803-A
DC Fan (Rear side) 1-541-890-21

2-2(E) DNE-1000
2-2. BKNE-1010
2-2-1. Removal of Exterior Parts

2-2. BKNE-1010 3. Remove the four screws from the upper panel assem-
bly and the KY-343 board.
2-2-1. Removal of Exterior Parts
BVWH 3x8
(GIZA TITE)
c
. To avoid shock hazards and/or damage to the mounted
circuit boards, be sure to turn off the power switch of
DNE-1000 before inserting or pulling out the exterior BVWH 3x8
parts. (GIZA TITE) KY-343 board
. To avoid shock hazards and/or fire by a short circuit, be
sure to set the removed exterior parts on the places that
will not be established a short circuit.
Because the exterior parts are conductive-coated.

1. Remove the four screws and the upper panel assembly


from the lower case.
n
When installing the upper panel assembly, be careful
not to damage the screw hole by strongly tightening.
Upper panel assembly

2. Disconnect the one connector (CN3) on the CPU-206


board. 4. Remove the dial knob rubber.
5. Remove the one screw (K 2.6x5) and the dial knob.
6. Remove the three screws (PWH 3x6) and the search
Upper panel assembly
dial.

Dial knob rubber


K 2.6x5

Lower case
Dial knob

PWH 3x6

CN3 BVWH 3x8


(GIZA TITE)

CPU-206 board

BVWH 3x8 Upper panel assembly


(GIZA TITE)

Search dial

DNE-1000 2-3(E)
2-2. BKNE-1010
2-2-1. Removal of Exterior Parts
2-2-2. Location of Main Parts
2-2-3. Installation and Removal of Boards

7. Remove the three screws, and the pad and the upper panel. 2-2-3. Installation and Removal of Boards

c
PWH 3x6 To avoid shock hazards and/or damage to the mounted
circuit boards, be sure to turn off the power switch of
DNE-1000 before installing and/or removing the mounted
circuit board.

1. CPU-206 Board

(1) Remove the upper panel assembly.


(Refer to the step 1 of the section 2-2-1.)
(2) Remove each harness from the harness clamp. Then
Upper panel
disconnect the four connectors (CN3 through CN6) on
the CPU-206 board.

Pad

8. Install the pad and the upper panel in the reverse order Upper panel assembly
of the steps 1 through 7.

2-2-2. Location of Main Parts

KY-343 board
Search dial assembly

CN5
CN6
CN4
Harness clamp

Lower case
CN3

CPU-206 board

CPU-206 board

2-4(E) DNE-1000
2-2. BKNE-1010
2-2-3. Installation and Removal of Boards
2-2-4. Spare Parts

(3) Remove the three screws on the rear side and the three 2. KY-343 Board
screws on the CPU-206 board.
(1) Remove the upper panel assembly.
PTTWH 3x6 (Refer to the step 1 of the section 2-2-1.)
(S TIGHT) (2) Disconnect the one connector (CN3) on the CPU-206
board. (Refer to the step 2 of the section 2-2-1.)
CPU-206 board (3) Remove the four screws and the KY-343 board.
Harness (Refer to the step 3 of the section 2-2-1.)
clamp
(4) Disconnect the three connectors (CN1 through CN3)
on the KY-343 board.

KY-343 board

CN1

B 3x6

Lower case

B 3x8

CN2
(4) Remove the six hexagon screws, and the CN bracket
CN3
and the three plug covers.

(5) Install the KY-343 board in the reverse order of the


CPU-206 board
steps (1) through (4).

2-2-4. Spare Parts

This section describes the information for spare parts. In


case of ordering replaceable parts such as mounted circuit
boards and major components, refer to the part numbers
and descriptions that are listed in this section.

Plug covers
Spare Parts
Hexagon screws
CN bracket
Description Part No.

(5) Install the CPU-206 board in the reverse order of the Mounted Circuit Board, CPU-206 A-8312-201-A
steps (1) through (4). Mounted Circuit Board, KY-343 A-8312-203-A
Search Dial Block Assembly A-6734-253-B

DNE-1000 2-5(E)
2-3. BKNE-1011
2-3-1. Removal of Exterior Parts

2-3. BKNE-1011 2. Remove the four knobs and the five slide knobs.

2-3-1. Removal of Exterior Parts


Knobs
c
. To avoid shock hazards and/or damage to the mounted
circuit boards, be sure to turn off the power switch of Slide knobs
DNE-1000 before inserting or pulling out the exterior
parts.
. To avoid shock hazards and/or fire by a short circuit, be
sure to set the removed exterior parts on the places that
will not be established a short circuit.
Because the exterior parts are conductive-coated.

1. Turn the fader grip in the direction of the arrow and


remove it.

Fader grip

3. Remove the four screws and the upper panel assembly


from the lower case.
n
When installing the upper panel assembly, be careful
not to damage the screw hole by strongly tightening.

4. Disconnect the two connectors (CN7 and CN8) on the


CPU-207 board.

Upper panel assembly

CPU-207 board

Lower case
CN7

BVWH 3x8
(GIZA TITE)

BVWH 3x8
(GIZA TITE)

2-6(E) DNE-1000
2-3. BKNE-1011
2-3-1. Removal of Exterior Parts
2-3-2. Location of Main Parts

5. Remove the two screws and the ENC bracket. 2-3-2. Location of Main Parts
6. Remove the four screws and the VR fitting bracket.
7. Remove the four screws and the fader assembly. SW-871 board
LD-77 board
BVWH 3x8
(GIZA TITE)

BVWH 3x8
ENC bracket (GIZA TITE)
BVWH 3x8
(GIZA TITE)
BV 3x10
(GIZA TITE)
Fader
assembly Faders
Fader assembly
CPU-207 board

VR fitting bracket BV 3x10


(GIZA TITE)
Heat sink Upper panel assembly

8. Remove the three screws, and the pad and the upper
panel.

Upper panel PWH 3x6

Pad

9. Install the pad and the upper panel in the reverse order
of the steps 1 through 8.

DNE-1000 2-7(E)
2-3. BKNE-1011
2-3-3. Installation and Removal of Boards

2-3-3. Installation and Removal of Boards (4) Remove the two screws on the rear side and the three
screws on the CPU-207 board.
c
To avoid shock hazards and/or damage to the mounted PTTWH 3x6
circuit boards, be sure to turn off the power switch of (S TIGHT)
CPU-207 board
DNE-1000 before installing and/or removing the mounted
circuit board.

1. CPU-207 Board

(1) Remove the fader grip, the four knobs and the five
slide knobs.
(Refer to the steps 1 and 2 of the section 2-3-1.)
(2) Remove the upper panel assembly.
(Refer to the step 3 of the section 2-3-1.) B 3x6
(3) Disconnect the seven connectors (CN2 through CN8)
and the flexible card wire (CN9) on the CPU-207 board.
Lower case

Upper panel assembly


(5) Remove the two hexagon screws, and the CN bracket
and the plug cover.

CPU-207 board

CPU-207 board

CN8 CN2
CN3
CN4
CN5
CN6
CN9 Plug cover
Hexagon screws
CN bracket
Lower case
CN7
(6) Install the CPU-207 board in the reverse order of the
steps (1) through (5).

2-8(E) DNE-1000
2-3. BKNE-1011
2-3-3. Installation and Removal of Boards

2. LD-77 Board 3. SW-871 Board

(1) Remove the fader grip, the four knobs and the five (1) Remove the fader grip, the four knobs and the five
slide knobs. slide knobs.
(Refer to the steps 1 and 2 of the section 2-3-1.) (Refer to the steps 1 and 2 of the section 2-3-1.)
(2) Remove the upper panel assembly. (2) Remove the upper panel assembly.
(Refer to the step 3 of the section 2-3-1.) (Refer to the step 3 of the section 2-3-1.)
(3) Disconnect the two connectors (CN7 and CN8) on the (3) Disconnect the two connectors (CN7 and CN8) on the
CPU-207 board. CPU-207 board. (Refer to the step 4 of the section 2-
(Refer to the step 4 of the section 2-3-1.) 3-1.)
(4) Remove the four screws and the VR fitting bracket. (4) Remove the two screws and the ENC bracket.
(Refer to the step 6 of the section 2-3-1.) (Refer to the step 5 of the section 2-3-1.)
(5) Disconnect the flexible card wire (CN1) on the LD-77 (5) Remove the two screws and disconnect the five
board. connectors (CN1 through CN5). Remove the SW-871
board.

SW-871 board

CN2
CN3
CN1
LD-77 board CN4
ENC bracket
CN1 CN5

Flexible card wire


PSW 3x4

(6) Remove the three screws and the LD-77 board.


(6) Install the SW-871 board in the reverse order of the
steps (1) through (5).
B 2.6x4

LD-77 board

VR fitting bracket

(7) Install the LD-77 board in the reverse order of the


steps (1) through (6).

DNE-1000 2-9(E)
2-3. BKNE-1011
2-3-4. Spare Parts

2-3-4. Spare Parts

This section describes the information for spare parts. In


case of ordering replaceable parts such as mounted circuit
boards and major components, refer to the part numbers
and descriptions that are listed in this section.

Spare Parts

Description Part No.

Mounted Circuit Board, CPU-207 A-8312-208-A


Mounted Circuit Board, LD-77 A-8312-211-A
Mounted Circuit Board, SW-871 A-8312-210-A
Fader Assembly (lever) A-8262-836-A
Fader (slide) 1-241-009-12
Rotary Encoder (knob) 1-466-955-11
Rotary Encoder (lever) 1-467-705-11

2-10(E) DNE-1000
Section 3
Replacement of Main Parts

3-1. DNE-1000 3-1-2. Replacement of Fan on the Rear Panel

w If the fan stops under the normal conditions, the control


To avoid shock hazards and/or damage to the mounted panel indicates the alarm on the display panel. If indicat-
circuit boards, be sure to turn off the power switch, and ed, replace the fan.
then turn off the breaker at the outside of DNE-1000 or And if the fan is used over a prolonged period, the rotation
unplug the power cord before replacing the main parts. speed getting low by wearing. If the unit is continuously
used, periodically replace it about every two years.
3-1-1. Replacement of Power Unit n
For the replacement of the fan in the power unit, please
w contact to your Sony’s sales/service office.
Allow for more than five minutes interval after turning the
power off, remove the power unit. . Locking compound : 7-432-114-11
To avoid shock hazards, never remove the power unit just
after turning the power off. 1. Remove the four screws and the fan cover.
2. Remove the ferrite bead holding the fan harness.
1. Open the front panel. (For the units of the serial numbers from 10001 to 10050.)
(Refer to “1. Front Panel” in the section 2-1-1.) 3. Disconnect the following connector and remove the
2. Remove the four screws securing the power unit. fan.
3. Hold the handles and pull out the power unit from the For the upper fan : CN1
unit. For the lower fan : CN2
4. Remove the two screws securing the fan to replace,
and remove the fan guard.
Handle

N
OW IO
FL TAT
AIRRO

BVTT 3x5 Notch


Air-flow
Notch
direction
R RF
A
O L
I
T O
A W
T
IO
N

BVTT 3x5 CN1


Power unit CN2

B 4x30
Ferrite bead
(Serial numbers
4. Install a new power unit in the reverse order of the 10001 through 10050)
steps 1 through 3.
5. Confirm the secondary power supply voltage.
(Refer to the section 1-11.)
Fan cover B 3x30

5. Install a new fan in the reverse order of the steps 1


through 4.

DNE-1000 3-1(E)
3-1. DNE-1000
3-1-2. Replacement of Fan on the Rear Panel
3-2. BKNE-1010
3-2-1. Replacement of Search Dial

n 3-2. BKNE-1010
1. When installing the fan, take care the direction of the
airflow. c
2. When installing the fan, put the harness in the notch of To avoid shock hazards and/or damage to the mounted
the fan shown in the figure. circuit boards, be sure to turn off the power switch of
After installing the fan, insert the harness between the DNE-1000 before replacing the main parts.
upper fan and the lower fan. Pull the harness toward
the arrow A, then hold it with the ferrite bead. 3-2-1. Replacement of Search Dial
(Ferrite bead : For the units of the serial numbers from
10001 to 10050.) 1. Remove the upper panel assembly.
(Refer to the step 1 of the section 2-2-1.)
2. Disconnect the one connector (CN3) on the CPU-206
board. (Refer to the step 2 of the section 2-2-1.)
N
OW IO
FL TAT
AIRRO
3. Remove the dial knob rubber, the dial knob and the
search dial.
Air-flow (Refer to the steps 4 through 6 of the section 2-2-1.)
Notch direction 4. Disconnect the one connector (CN1) on the search
Fan
dial.
Notch
5. Remove the three screws and the JOG bracket.

Search dial
R RF
A
O
I
T O
A W
L
T

CN1
IO
N

CN2 A

Fan
JOG bracket CN1
Harness
Ferrite bead
(Serial numbers 10001 through 10050)

3. Apply locking compound to the two screws securing


the fan and the four screws securing the fan cover.

BVWH 3x8
(GIZA TITE)

6. Install a new search dial in the reverse order of the


steps 1 through 5.

3-2(E) DNE-1000
3-3. BKNE-1011
3-3-1. Replacement of Rotary Encoder

3-3. BKNE-1011 2. Fader Assembly

c (1) Remove the fader grip, the four knobs and the five
slide knobs.
To avoid shock hazards and/or damage to the mounted
(Refer to the steps 1 and 2 of the section 2-3-1.)
circuit boards, be sure to turn off the power switch of
(2) Remove the upper panel assembly.
DNE-1000 before replacing the main parts. (Refer to the step 3 of the section 2-3-1.)
(3) Disconnect the two connectors (CN7 and CN8) on the
3-3-1. Replacement of Rotary Encoder CPU-207 board.
(Refer to the step 4 of the section 2-3-1.)
1. Knob (4) Remove the four screws and the fader assembly.
(Refer to the step 7 of the section 2-3-1.)
(5) Remove the two screws (PSW 3x10, PSW 4x8) and
(1) Remove the fader grip, the four knobs and the five
the gear A.
slide knobs.
(6) Remove the three screws (B 2x4) and the rotary
(Refer to the steps 1 and 2 of the section 2-3-1.) encoder.
(2) Remove the upper panel assembly. (7) Remove the gear B from the rotary encoder.
(Refer to the step 3 of the section 2-3-1.)
(3) Disconnect the two connectors (CN7 and CN8) on the
CPU-207 board.
Rotary encoder
(Refer to the step 4 of the section 2-3-1.)
Gear B
(4) Remove the two screws and the ENC bracket.
(Refer to the step 5 of the section 2-3-1.)
(5) Disconnect the one connector of the rotary encoder to
Gear A
replace.
(6) Remove the nut of the rotary encoder to replace. PSW 3x10

Rotary encoder
B 2x4
PSW 4x8 Fader assembly

(8) Install a new rotary encoder in the reverse order of the


steps (1) through (7).

ENC bracket

Connector

Nut

(7) Install a new rotary encoder in the reverse order of the


steps (1) through (6).

DNE-1000 3-3(E)
3-3. BKNE-1011
3-3-2. Replacement of Fader

3-3-2. Replacement of Fader 2. Slide Knob

1. Fader Assembly (1) Remove the fader grip, the four knobs and the five
slide knobs. (Refer to the steps 1 and 2 of the section
(1) Remove the fader grip, the four knobs and the five 2-3-1.)
slide knobs. (2) Remove the upper panel assembly.
(Refer to the steps 1 and 2 of the section 2-3-1.) (Refer to the step 3 of the section 2-3-1.)
(2) Remove the upper panel assembly. (3) Disconnect the two connectors (CN7 and CN8) on the
(Refer to the step 3 of the section 2-3-1.) CPU-207 board. (Refer to the step 4 of the section 2-
(3) Disconnect the two connectors (CN7 and CN8) on the 3-1.)
CPU-207 board. (Refer to the step 4 of the section 2- (4) Remove the four screws and the VR fitting bracket.
3-1.) (Refer to the step 6 of the section 2-3-1.)
(4) Remove the four screws and the fader assembly. (5) Remove the two screws of the fader to replace.
(Refer to the step 7 of the section 2-3-1.) (6) Remove the each heat-shrinkable tube of harnesses to
(5) Install a new fader assembly in the reverse order of the replace the fader and desolder the harnesses.
steps (1) through (4).
Harness (soldering)
Heat-shrinkable tube

Fader

VR fitting bracket

B 3x4

(7) Install a new fader in the reverse order of the steps (1)
through (6).
n
When soldering the harness to the fader, put the heat-
shrinkable tube (ø3) through the harness.

3-4(E) DNE-1000
Section 4
Trouble Shooting (BKNE-1010/1011)

4-1. Self Diagnostics Mode

BKNE-1010/1011 has the self diagnostics mode of the


following nine items.

1. Test of RAM (BKNE-1010)


The internal RAM (512 bytes) of the CPU in BKNE-1010
and external RAM (32K bytes) of the CPU in BKNE-1010
are confirmed the memory operation.

2. Test of LED
This test is confirmed to light all LEDs on the control
panel.

3. Test of MODE switch and DC-IN (6 V) (BKNE-1010)


*For adjustment during manufacturing
This test is confirmed to operate the audio fader Ref.
voltage selection mode by “MODE” switch and “DC IN (6
V)” on the rear panel of BKNE-1010.

4. Test of Communication (BKNE-1010)


*For adjustment during manufacturing
This test is carried out the loop back check and is con-
firmed the communication operation for the RS-422A and
RS-232C of “EDITOR” connectors.

5. Test of Switch (BKNE-1010)


This test is confirmed to operate the push button switches
on BKNE-1010.

6. Test of Search Dial (BKNE-1010)


This test is confirmed to operate the search dial of BKNE-
1010.

7. Test of Video Faders (BKNE-1011)


This test is confirmed to operate the video fader of BKNE-
1011.

8. Test of Audio Faders (BKNE-1011)


This test is confirmed to operate the audio fader of BKNE-
1011.

9. Test of Knobs (BKNE-1011)


This test is confirmed to operate the knob of BKNE-1011.

DNE-1000 4-1 (E)


4-1. Self Diagnostics Mode

4-1-1. Required Tools

In the “4. Test of Communication” of the self diagnostics mode, the following connector tool is used.

1. Connector Tool for RS-422A Loop Back Test

This connector is connected between 2-pin and 4-pin, and between 3-pin and 5-pin of the D-sub 15-pin
female connector. (Other pins are opened.)

Pin No. Signal name

1 GND
2 TX KEY DATA (+)
3 TX KEY DATA (_)
4 RX KEY DATA (+)
[D-sub 15-pin . Female]
5 RX KEY DATA (_)
6 _ 8 1

7 _
15 9
8 GND
9 GND — EXT VIEW —
10 SERIAL BUS LD (+)
11 +12 V
12 SERIAL BUS LD (_)
13 +12 V
14 +12 V
15 GND

2. Connector Tool for RS-232C Loop Back Test

This connector is connected between 2-pin and 3-pin of the D-sub 9-pin female connector.
(Other pins are opened.)

Pin No. Signal name

1 _
2 TXO [D-sub 9-pin . Male]
3 RXIN 5
1
4 _
5 GND 6 9
6 _
7 _ — EXT VIEW —
8 _
9 _

4-2 (E) DNE-1000


4-1. Self Diagnostics Mode

4-1-2. Positions of Knobs and Buttons on the Panel

BKNE-1010
“TL” key
P TL GO TO GO TO
“P” key IN OUT

-N +M
-1 +1 STILL PLAY “SEARCH DIAL”

MARK IN MARK OUT

REC PVW ADD

SHIFT ALL STOP

“SHIFT” key

(Top view)
“FADER PANEL” connector “EDITOR” connector D-sub 15-pin (RS-422A)
“EDITOR” connector D-sub 9-pin (RS-232C)

“DC IN (6 V)” connector

FADER PANEL EDITOR DC IN (6V)


MODE
1 2

“MODE” switch
(Rear view)

BKNE-1011 “1” LED “3” LED “M” LED


“KNOB” LED
“2” LED “4” LED
“LEVER” LED

KNOB “INPUT” LED


1 2 3 4 M LEVER
1 INPUT
MIX
10 10 10 1 2 “MIX” LED
3 4
9 9 9 L R
2 OVER

8 8 8 0 “1/2” LED
-1
-4
7 7 7 -6
“KNOB 1 to 4” 3 6 6 6
-10
-14
“3/4” LED
-20
5 5 5 -28

4 4 4 -40 “L/R” LED


4 -52
3 3 3 -60
-∞
2 2 2
“VIDEO FADER LEVER”
1 1 1

0 0 0

“AUDIO LEVEL METER R” LED


“AUDIO FADER KNOB”
“AUDIO LEVEL METER L” LED
(Top view)

DNE-1000 4-3 (E)


4-1. Self Diagnostics Mode

4-1-3. Starting of Self Diagnostics Mode 4-1-4. Procedures for Tests

1. Turn OFF the power switch of DNE-1000. 1. Test of RAM (BKNE-1010)


2. Attach BKNE-1011 to BKNE-1010.
3. Move down the video fader lever and five audio fader (1) Confirmation of Internal RAM
knobs. This test is confirmed the memory operation of the
4. While pressing [SHIFT] key, turn ON the power internal RAM (512 bytes) in the CPU of BKNE-1010.
switch of DNE-1000. If the test conclusion is OK, go to “(2) Confirmation of
5. The self diagnostics mode starts. External RAM”.
If the test conclusion is NG, all LEDs light off after
After starting the self diagnostics mode, the test automati- lighting them for two seconds and the test stops.
cally starts in the following sequence.
(2) Confirmation of External RAM
Starting of self diagnostics mode This test is confirmed the memory operation of the
0 external RAM (32K bytes) of BKNE-1010.
Step 1: “1. Test of RAM” If the test conclusion is OK, go to “2. Test of LED”.
0 If the test conclusion is NG, lighting all LEDs on the
Step 2: “2. Test of LED” control panel for two seconds and lighting off them for
0 a second are repeated two times and the test stops.
Step 3: “ 3. Test of MODE Switch and DC-IN
(6 V)” 2. Test of LED
0
Step 4: “4. Test of Communication” This test is confirmed to light and light off all LEDs on the
0 control panel (BKNE-1010/1011) in the following se-
Step 5: “5. Test of Switch” quence.
“6. Test of Search Dial”
“7. Test of Video Fader” All LEDs light.
“8. Test of Audio Faders” 0
“9. Test of Knobs” An LED lights for a second.
0
All LEDs light.
0
The test stops and pressing the [SHIFT] key waits.

If the test conclusion is OK, press the [SHIFT] key and


the test is completed after lighting “1/2” LED and next
goes to “3. MODE Switch and 6 V DC-IN Test.
If the [SHIFT] key is pressed while testing, the test of
LED is assumed to abort, the “1/2” LED do not light, all
LEDs light off and next goes to the “3. MODE Switch and
DC-IN (6 V) Test”.

4-4 (E) DNE-1000


4-1. Self Diagnostics Mode

3. Test of MODE Switch and DC-IN (6 V) (1) Confirmation of D-sub 15-pin Connector (RS-422A)
(BKNE-1010) Connect the connector tool for loop back test to the D-
sub 15-pin connector and confirm that the transmitted
This test is confirmed to operate the audio fader Ref. data is received.
voltage selection mode by “MODE” switch and “DC IN
(6 V)” on the rear panel. n
The “AUDIO LEVEL METERs L and R” LEDs are used Do not connect to the D-sub 9-pin connector.
to confirm the operation. “(1) Confirmation of MODE
Switch” and “(2) Confirmation of DC IN (6 V)” are tested The transmitted data’s times are indicated the “AU-
at the same time until the [SHIFT] key is pressed . DIO LEVEL METER L” LEDs and the received
data’s times are indicated the “AUDIO LEVEL
n METER R” LEDs.
When carrying out “Test of Communication”, press the Confirm that the ten LEDs from the bottom of the
[SHIFT] key after connecting the connector tool for RS- “AUDIO LEVEL METERs L and R” light.
422A loop back test to the D-sub 15-pin of the “EDITOR”
connector. After the test, disconnect the connector tool for loop
back test from the D-sub 15-pin connector, re-connect
(1) Confirmation of MODE Switch it to the D-sub 9-pin connector and put the [SHIFT]
This confirmation is used the “AUDIO LEVEL key to go to “(2) Confirmation of D-sub 9-pin Connec-
METER R” LEDs. tor (RS-232C)”.
The “AUDIO LEVEL METER R” LEDs are indicated
the selection of the MODE switch on the rear panel. (2) Confirmation of D-sub 9-pin Connector (RS-232C)
The MODE 1 is selected.: All LEDs light off. Connect the connector tool for loop back test to the D-
The MODE 2 is selected.: The twenty LEDs from the sub 9-pin connector and confirm that the transmitted
bottom light. data is received.

(2) Confirmation of DC IN (6 V) n
This confirmation is used the “AUDIO LEVEL Do not connect to the D-sub 15-pin connector.
METER L” LEDs.
The “AUDIO LEVEL METER L” LEDs are indicated The transmitted data’s time are indicated the “AUDIO
whether the DC plug is plugged in the “DC IN (6 V)” LEVEL METER L” LEDs and the received data’s
or not. time are indicated the “AUDIO LEVEL METER R”
The DC plug is not plugged. : All LEDs light off. LEDs.
The DC plug is plugged. : The twenty LEDs from Confirm that the ten LEDs from the bottom of the
the bottom light. “AUDIO LEVEL METERs L and R” light.

4. Test of Communication (BKNE-1010) If the test conclusion is OK, the “3/4” LED lights. If the
test conclusion is NG, the “3/4” LED lights off and next
n goes to “5. Test of Switch” automatically.
Before this test, disconnect the connected cable (DNE-
1000) to the “FADER PANEL” on BKNE-1010 and plug
the AC adaptor to the “DC IN (6 V)”.

This test is carried out the loop back check of the RS-422A
and RS-232C of the “EDITOR” connectors and is con-
firmed the communication operation for them.
The communication operation of the RS-422A and RS-
232C is separately tested.
The confirmation of the operation is used the “AUDIO
LEVEL METERs L and R”, “3/4” LEDs.

DNE-1000 4-5 (E)


4-1. Self Diagnostics Mode

5. Test of Switch (BKNE-1010) 6. Test of Search Dial (BKNE-1010)

This test is confirmed to operate the push button switches This test is confirmed the jog and shuttle operation of a
on BKNE-1010. The LED lights according to the pressed search dial. The confirmation of the operation is used the
switch. “INPUT”, “MIX” and “AUDIO LEVEL METERs L and
R” LEDs.
The confirmation of the operation is used the “AUDIO
LEVEL METERs L and R” LED. (1) Jog Mode
The LED lights while pressing a push button switch and Put the search dial to select into the jog mode.
lights off after releasing the push button. If turning the search dial clockwise(every 180d), the
twenty-five LEDs from the bottom of the “AUDIO
Every pressing a push button switch on the panel of LEVEL METER R” light in order according to the
BKNE-1010 without pressing the [SHIFT] key, the actuation of the search dial. If turning it counterclock-
“AUDIO LEVEL METER R” LEDs light according to the wise (every 180d), the twenty-five LEDs from the
push button switch. bottom of the “AUDIO LEVEL METER L” light in
order according to it.
If the test conclusion is OK, the LED of the [P] key lights.
If the test conclusion is OK (When turning the search
Every pressing a push button switch with pressing the dial clockwise and counterclockwise, all of the twenty-
[SHIFT] key, the “AUDIO LEVEL METER L” LEDs five LEDs light.), the “INPUT” LED lights.
light according to the push button switch.
(2) Shuttle Mode
If the test conclusion is OK, the LED of the [TL] key Put the search dial to select into the shuttle mode.
lights. If turning the search dial clockwise from the center
click position, the twenty-five LEDs from the bottom
of the “AUDIO LEVEL METER R” light in order
Push Button Number of LEDs of Audio Level
Switch Meter
according to the actuation of the seatch dial. If turning
it counterclockwise from the center click position, the
[P] 1
twenty-five LEDs from the bottom of the “AUDIO
[TL] 2
LEVEL METER L” light in order according to the
[GO|TO|IN] 3 actuation of the seatch dial.
[GO|TO|OUT] 4
–1 –N
5 If the test conclusion is OK (When turning the search
+1 +M
6 dial clockwise and counterclockwise, all of the twenty-
[STILL] 7 five LEDs light.), the “MIX” LED lights.
[PLAY] 8
[MARK|IN] 9
[MARK|OUT] 10
[REC] 11
[PVW] 12
[ADD] 13
[ALL|STOP] 15

4-6 (E) DNE-1000


4-1. Self Diagnostics Mode

7. Test of Video Fader (BKNE-1011) 9. Test of Knobs (BKNE-1011)

n This test is confirmed to operate the knob of BKNE-1011.


When starting the self diagnostics mode, the video fader The “KNOB” and “AUDIO LEVEL METERs L and R”
lever is at the bottom position. LEDs are used to confirm. The test starts in order from the
knob of the “1”.
This test is confirmed the transition operation of video
fader on BKNE-1011. If turning each knob clockwise, the twenty-five LEDs from
The confirmation of the operation is use the “LEVER” and the bottom of the “AUDIO LEVEL METER R” light in
“AUDIO LEVEL METER R” LEDs. order according to the actuation of the knob. If turning it
counterclockwise, the twenty-five LEDs from the bottom
If moving the video fader lever from bottom to top, the of the “AUDIO LEVEL METER L” light in order accord-
twenty-five LEDs from the bottom of the “AUDIO ing to it.
LEVEL METER R” light in order according to the actua-
tion of the video fader lever. If the test conclusion is OK (When turning the knob
clockwise and counterclockwise, all of the twenty-five
If the test conclusion is OK (All of the twenty-five LEDs LEDs light.), the “KNOB” LED lights.
light.), the “LEVER” LED lights.
If the conclusion of all test is OK, the “AUDIO LEVEL
METER L and R” LEDs light.
8. Test of Audio Faders (BKNE-1011)

This test is confirmed the transition operation of the audio 4-1-5. Ending the Self Diagnostics Mode
fader on BKNE-1011.
The “1”, 2", “3”, “4”, “M” and “AUDIO LEVEL METER After turning OFF the power switch of DNE-1000, turn
R” LEDs are used to confirm the operation. ON the power switch of DNE-1000.
This test starts in order from the audio fader of the “1”.

If moving each audio fader knob from bottom to top, the


twenty-five LEDs from the bottom of the “AUDIO
LEVEL METER R” light in order according to the actua-
tion of the audio fader knob.

The test conclusion is OK (All of the twenty-five LEDs


light.), the “1”, “2”, “3”, “4” or “M” LED of each audio
fader knob light.

DNE-1000 4-7 (E)


4-2. Trouble Shooting

4-2. Trouble Shooting Any of the “1”, “2”, “3”, “4”, “M”, “KNOB”,
“LEVER”, “INPUT”, “MIX”, “1/2”, “3/4” and “L/R”
In the self diagnostics tests, the trouble that will erupt and LEDs (BKNE-1011) do not light or do not light off.
the source’s research are described.
. The IC1 or IC27 on the CPU-206 board is at fault or is
1. Trouble When Starting Self Diagnostics cold joints.
. The CN1 on the CPU-206 board is a cold joint.
The self diagnostics does not start. . The CN1 or CN9 on the CPU-207 board is a cold joint.
. The IC6 on the CPU-207 board is at fault or is a cold
. BKNE-1011 is not attached. joint.
. The CN1 on the LD-77 board is a cold joint.
. The IC1 on the LD-77 board is at fault or is a cold joint.
2. Trouble When Testing RAM . Any of the D1 through D12 on the LD-77 board are at
faults or are cold joints.
The internal RAM’s error.
The “AUDIO LEVEL METER L or R” LED does not
. The IC27 on the CPU-206 board is at fault. light or does not light off.

The external RAM’s error. . Any of the IC6, IC8 and IC27 on the CPU-206 board are
at fault or are cold joints.
. Any of the IC19, IC21 and IC28 on the CPU-206 board . The CN1 on the CPU-206 board is a cold joint.
are at fault. . The CN1 on the CPU-207 board is a cold joint.
. Any of the IC8, IC11 through 15, IC17 through 20, IC22
through 24, IC27, IC28, IC31, IC32 and IC56 on the
3. Trouble When Testing LED CPU-207 board are at fault or are cold joints.
. The CN9 on the CPU-207 board is a cold joint.
The [P] or [TL] key (BKNE-1010) does not light or . The harness between CN9 on the CPU-207 board and
does not light off. CN1 on the LD-77 board is not connected or is a poor
connection.
. The IC24 on the CPU-206 board is at fault or is a cold . Any of IC2 through IC5 on the LD-77 board are at fault
joint. or are cold joints.
. The Q5 ([P] key) or Q4 ([TL] key) on the CPU-206 . Any of D13 through D62 on the LD-77 board are at fault
board is at fault or is a cold joint. or are cold joints.
. The CN4 on the CPU-206 board is a cold joint.
. The harness (KEY1) between CN4 on the CPU-206
board and CN2 on the KY-343 board is not connected or
is a poor connection.

4-8 (E) DNE-1000


4-2. Trouble Shooting

4. Trouble When Testing MODE Switch and DC- 6. Trouble When Testing Switch
IN (6 V)
If pressing a push button switch (BKNE-1010), the
If selecting the MODE switch (BKNE-1010), the “AUDIO LEVEL METER L or R” LEDs are not
“AUDIO LEVEL METER R” LEDs are not changed. changed.

. The S1 on the CPU-206 board is at fault or is a cold . The IC24 on the CPU-206 board is at fault or is a cold
joint. joint.
. The IC1 or IC24 on the CPU-206 board is at fault or is a . The CN5 or CN6 on the CPU-206 board is a cold joint.
cold joint. . The harness (KEY2) between CN5 on the CPU-206
board and CN1 on the KY-343 board is not connected or
The “AUDIO LEVEL METER L or R” LEDs are not is a poor connection.
changed by plugging and unplugging the “DC IN . The harness (KEY3) between CN6 on the CPU-206
(6V)”. board and CN3 on the KY-343 board is not connected or
is a poor connection.
. Any of the Q6, IC1 and IC24 on the CPU-206 board are . Any of the S1 through the S15 on the KY-343 board are
at fault or are cold joints. at fault or are cold joints.
. The J1 on the CPU-206 board is a cold joint.

7. Trouble When Testing Search Dial


5. Trouble When Testing Communication.
If turning the search dial (BKNE-1010), the
When testing the D-sub 15-pin connector (RS- “AUDIO LEVEL METER L or R” LEDs are not
422A), the “AUDIO LEVEL METER L or R” LED is changed.
NG.
. The IC15 or IC24 on the CPU-206 board is at fault or is
. Any of the IC5, IC9 and IC27 on the CPU-206 board are a cold joint.
at fault or are cold joints. . The CN3 on the CPU-206 board is a cold joint.
. The CN2 on the CPU-206 board is a cold joint. . The harness between CN3 on the CPU-206 board and
search dial is not connected or is a poor connection.
When testing the D-sub 9-pin connector (RS-
232C), the “AUDIO LEVEL METER L or R” LED is
NG. 8. Trouble When Testing Video Fader

. Any of the IC9, IC18 and IC27 on the CPU-206 board If moving the video fader lever (BKNE-1011), the
are at fault or are cold joints. “AUDIO LEVEL METER R” LEDs are not changed.
. The CN7 on the CPU-206 board is a cold joint.
. Any of the IC22, IC23 and IC25 on the CPU-206 board
are at fault or are cold joints.
. The CN1 on the CPU-206 board is a cold joint.
. The CN1 or the CN7 on the CPU-207 is a cold joint.
. The IC2 on the CPU-207 board is at fault or is a cold
joint.
. The connection between CN7 on the CPU-207 board and
video fader is not connected or is a poor contact.
. The video fader is at fault.

DNE-1000 4-9 (E)


4-2. Trouble Shooting

9. Trouble When Testing Audio Fader

If turning the audio fader knob (BKNE-1011),


“AUDIO LEVEL METER L or R” LEDs are not
changed.

. Any of the IC3, IC4, IC14, IC25, Q7 and RY1 on the


CPU-206 board are at fault or are cold joints.
. The CN1 on the CPU-206 board is a cold joint.
. Any of the CN1 through the CN6 on the CPU-207 board
are cold joints.
. The IC3 or IC4 on the CPU-207 board is at fault or is
cold joint.
. The connection between one of the CN2 through CN6 on
the CPU-207 board and each audio fader is not connec-
tion or is a poor contact.
. The audio fader is at fault.

10. Trouble When Testing Knob

If moving the knob (BKNE-1011), the “AUDIO


LEVEL METER L or R” LEDs are not changed.

. Any of the IC10, IC11, IC12 and IC16 on the CPU-206


board are at fault or are cold joints.
. The CN1 or CN8 on the CPU-207 board is a cold joint.
. The IC7 on the CPU-207 board is at fault or is a poor
contact.
. The harness (RE) between CN8 on the CPU-207 board
and CN1 on the SW-871 board is not connected or is a
poor connection.
. Any of the CN1 through CN5 on the SW-871 board are
cold joints.
. The connection between one of the CN2 through CN5 on
the SW-871 board and each rotary encoder is not
connected or is a poor connection.
. The rotary encoder is at fault.

4-10 (E) DNE-1000


Section 5
Cleaning

5-1. Front Panel 5-2. Fan

Clean periodically the filter at the back of the front panel The temperature in the set increases if dust is attached to
because it is apt to catch dust. the opening block of a fan and the air flow is disturbed.
It is recommended to replace the filter every five years. This may badly influence the performance and life of the
set.
1. Open the front panel. (Refer to “1. Front Panel” in the It is recommended to clean the fans every one month.
section 2-1-1.)
2. Peel the filter away from the adhesive tapes. 1. Fan of Front side
3. Remove dust on the filter using a vacuum cleaner.
n (1) Open the front panel. (Refer to “1. Front Panel” in the
If dust is caught leavily, it is recommended to wash the section 2-1-1.)
filter. (2) Remove dust on the fan and the power unit using a
When washing the filter, be sure to dry it well. vacuum cleaner.

4. Adhere the filter to the adhesive tapes.

Front panel

Adhesive tape

Fan

Filter
Adhesive tape
2. Fan of Rear side

(1) Remove dust on the fan and the fan cover using a
vacuum cleaner.

Fans

DNE-1000 5-1(E)
Section 6
Overall Block Diagrams

DNE-1000 6-1
DNE-1000 OVERALL Block Diagram

6-1. DNE-1000

EFFECT CPU CONTROL BUS


IN 8
IN 7
IN 6
IN 5

IN 4
IN 3
IN 2
IN 1
XPT-9 VIF-12
Control Control
I/F I/F
S/P
S/P
S/P
S/P

S/P
S/P
S/P
S/P
Frame Output Audio
Delay Proc. Combine
TBC
TBC
TBC
TBC

TBC
TBC
TBC
TBC
Frame Output
Delay Proc.

KEYER

PGM DMX
PVW
CAP

DSKS

DSKF

EXTK

FRGD Video FRGDCC


Adjust

BKGD Video BKGDCC


Adjust

FM1I
FM2I

VITC

EAA

EAB

EAR

VIRTUAL KEY Delay


GEN Delay
M/E
DFS
FMY-12 DUAL
PICTURE FD,VD,HD,VZ,HZ,CTIM,CFP
BKE-2030
FCK 1 (2031)
VITC FCK 2 CF detect
READER FCK 3
FCK 4
Frame Mem 1
MCK 1 TIMING
FCK &
MCK 2
Frame Mem 2 MCK CLOCK
GEN. Ref. IN
SCK 1 SCK
SCK 2

6-2 DNE-1000
Block Diagram DNE-1000 OVERALL

DEVICE CONTROL (RS-422A)


J I H G F E D C B A PANEL GPI

IF-609
D CPU 4 D CPU 3 D CPU 2 D CPU 1 D CPU 0 P CPU

ADRS
DATA
PGM Out(D) CONTROL
EDH 10
/ P/S C CPU BUS
ADD.

80 x 60 C CPU GUI (10BASE-5)


E CPU Clip Buffer RS-232C
EDH 10
/ P/S EDIT PVW Out(D)
ADD. CPU-211 TC READER
REF. TC IN
Output
Proc. P/S CAPTURE

Wipe Gen. DME&SW’er Board Control


(VSW-45, SEC-39, VSE-22) I/F
DEMUX 1Field KEY Proc.

DEMUX 1Field DSK Proc.


M/E DFS
1Field MUX
Border/Wipe ADRS Gen. 3D ADRS.

DEMUX KEY Proc. Filter DME MEM Interporate Trail table

DEMUX FRGD Proc. Filter DME MEM Interporate Lighting Mix

(Border Add, Color Cancel) RAM M/E


M/E 1Field MUX
DEMUX BKGD Proc. 1Field

Pattern Gen.

Audio Mixer IO-122 Control Control


Control
I/F
I/F I/F
1/2 1/2
EAA 10 Audio
Adder, Master Fader

/ 3/4 3/4 Audio


Sep. Encode
De-Emphasis, Filter, Reverce

1/2
Emphasis

EAB 10 Audio Program


Fader, Mixer, Pan

/ Sep. 3/4
Pitch Control

1/2
Equalizer

EAR 10 Audio
/ Sep. 3/4 WORD
Audio SYNC
Timing
GEN.
Monitor
Adder
Fader

1/2
AES/EBU ENC
AES/EBU ENC
AES/EBU

AES/EBU

AES/EBU
AES/EBU
DEC

DEC

DEC
DEC

DAP-4 Meter Data


D/A
CONV

CONV

CONV

CONV
RATE 1/2

RATE 1/2

RATE 1/2

RATE 1/2

Gen.
APR-14
1/2 3/4

To Panel
1 2 3 4 CH1 CH2
AUX AUDIO INPUT MONITOR PGM OUT

OVERALL Block Diagram

DNE-1000 6-3
BKNE-1010 OVERALL Block Diagram

6-2. BKNE-1010

DC-DC 12.288MHZ
J1 6-12V
AC ADAPTOR IC2
5V
X1
Q1 ,2 ,3

CN2
CPU
RS-422A
TO DNE-1000 DRIVER/ HD647180
(D-SUB 15-PIN MALE) RECEIVER IC27 ADDRESS BUS

IC5 DATA BUS

CONTROL

CN7
RS-232C
(*1) DRIVER/
RECEIVER

IC18

SERIAL
CONVERTER

IC29

CN1
RS-422A SELECTER
DRIVER/
IC8
RECEIVER
TO BKNE-1011 BAR LED
IC6
(D-SUB 25-PIN FEMALE)
STATUS LED

(*1) : Connector for DNE-300 only


(D-SUB 9-PIN FEMALE)

6-4 DNE-1000
Block Diagram BKNE-1010 OVERALL

EP-ROM STATIC RAM ADDRESS


(PROGRAM) (DATA) DECODER

IC26 IC28 IC16 ,25

DIAL ASSY
A/D CONVERTER COUNTER PIO DIAL
REF. COUNTER
IC4 IC10 ,12 ,23 IC24
IC15

VOLTAGE
SELECTER
S1
RY1 IC14
Q6 ,7

KEY SW
LED

KY-343

CPU-206

OVERALL Block Diagram

DNE-1000 6-5
BKNE-1011 OVERALL Block Diagram

6-3. BKNE-1011

ENCODER

BUFFER

SW-871
CN1

IC2,7
STATUS LED
VIDEO FADER ASSY
FROM BKNE-1010 BAR LED

(D-SUB 15-PIN FEMALE)

BUFFER

IC6

SHIFT
REGISTER
RS-422A BAR LED
RECEIVER
CONTROL IC1,2,3,
4,5
IC11,14,15,17,
18,19,22,23
X1
IC8
REG
5V LD-77
IC10
AUDIO FADER
BUFFER

FADER VR 10K/B

IC3,4

CPU-207

OVERALL Block Diagram

6-6 DNE-1000
SAFETY CHECK-OUT

After correcting the original service problem,


perform the following safety checks before
releasing the set to the customer :

Check the metal trim, “metallized” knobs,


The material contained in this manual consists of
screws, and all other exposed metal parts for AC
information that is the property of Sony Corporation and
leakage. Check leakage as described below.
is intended solely for use by the purchasers of the
equipment described in this manual.
LEAKAGE TEST
Sony Corporation expressly prohibits the duplication of
any portion of this manual or the use thereof for any
The AC leakage from any exposed metal part to
purpose other than the operation or maintenance of the
earth ground and from all exposed metal parts to
equipment described in this manual without the express
any exposed metal part having a return to
written permission of Sony Corporation.
chassis, must not exceed 3.5 mA. Leakage
current can be measured by any one of three
methods.
Le matériel contenu dans ce manuel consiste en
informations qui sont la propriété de Sony Corporation et
1. A commercial leakage tester, such as the
sont destinées exclusivement à l’usage des acquéreurs
Simpson 229 or RCA WT-540A. Follow the
de l’équipement décrit dans ce manuel.
manufacturers’ instructions to use these
Sony Corporation interdit formellement la copie de
instruments.
quelque partie que ce soit de ce manuel ou son emploi
2. A battery-operated AC milliammeter. The
pour tout autre but que des opérations ou entretiens de
Data Precision 245 digital multimeter is
l’équipement à moins d’une permission écrite de Sony
suitable for this job.
Corporation.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 5.25 V, so
Das in dieser Anleitung enthaltene Material besteht aus
analog meters must have an accurate low-
Informationen, die Eigentum der Sony Corporation sind,
voltage scale. The Simpson 250 and Sanwa
und ausschließlich zum Gebrauch durch den Käufer der
SH-63Trd are examples of a passive VOM
in dieser Anleitung beschriebenen Ausrüstung bestimmt
that is suitable. Nearly all battery operated
sind.
digital multimeters that have a 20 V AC range
Die Sony Corporation untersagt ausdrücklich die
are suitable. (See Fig. A)
Vervielfältigung jeglicher Teile dieser Anleitung oder den
Gebrauch derselben für irgendeinen anderen Zweck als
die Bedienung oder Wartung der in dieser Anleitung To Exposed Metal
beschriebenen Ausrüstung ohne ausdrückliche Parts on Set
schriftliche Erlaubnis der Sony Corporation.

AC
0.15 µF 1.5 kΩ voltmeter
(5.25V)

Earth Ground

Fig A. Using an AC voltmeter to check AC leakage.


BKNE-1010 (SY)
BKNE-1011 (SY) Printed in Japan
DNE-1000 (SY) J, E Sony Corporation 1997. 3 16
3-191-761-01 (1) Image & Sound Communication Company ©1997
Published by
Engineering Services Dept.

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