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Volume Reaktor
Densitas umpan = 1.4079722392 kg/m3
Laju alir volumetrik = 16017.0169005667 m3/jam
Volume reaktor = 35.4454636339 m3
Faktor keamanan 10 %
Volume total reaktor = 38.9900099972 m3
volume 1 reaktor 12.9966699991 m3
Jumlah Tube
diameter katalis/ diameter tube dk/dt = 0.15
diameter tube = 0.0333333333 m 1.312333 in
OD = 1.7 in 0.04318009 m
ID = 1.5 in 0.03810008 m
BWG = 16
L= 35 f 10.6681297 m 420.0043
volume 1 tube = 0.0121565302 m3
jumlah tube = 1781.8502736835 buah
Diameter Shell
Susunan tube : triangular pitch (60 )
o
Massa Katalis
porositas 0.4
Tumpukan katalis 2034.132 kg/m3
Massa katalis = 14.8367922541 kg /tube
Ac 0.001139518 M2
Volume katalis dlam tube 0.0072939181 m3
Note:
Data dari sumber/ perhitungan
Sumber data
OD = ID + 2TS
OD = 2.065321064 m 81.3116903 in (Brownell tabel 5.7)==>
menghitung tebal head Brownell hal.133, k=2, bentuk head elliptical dished head
k= 2
v= 1
Tinggi tutup, OA = TH + b + sf
a = ID / 2 = 39.97249699 in
AB = a - icr = 34.72249699 in
BC = rc - icr = 78.75 in
AC = akar(BC^2 - AB^2) = 70.6817565072 in
b = rc - AC = 13.31824349 in
sf = 2
OA = 15.58824349 in 0.39594218 m
MENGHITUNG BUFFLE
buffle 6
jarak buffle 1.910002346 m
luas area buffle 0.008057124 m2
Nozzle
Nozzle reaktor yang digunakan meliputi
Nozzle pemasukan umpan
Nozzle Pengeluaran produk
Nozzle Pemasukan BFW
Nozzle pengeluaran BFW
Diamenter Nozzle, Dn
Asumsi aliran turbulen
Dn opt 39.6906441251 in
kecepatan gs, u
Nre
Nre > 4000, asumsi aliran turbulen benar
Spesifikasi Reaktor
Kondisi Operasi Kondisi Desain
temperatur, C 402 temperatur, C 402
tekanan, bar 0.7 tekanan, bar 0.76
space time, jam 0.002212988 space time, jam 0.00221299
Data Mekanik
bahan konstruksi low-alloy steel SA-301 grade B
Diameter Reaktor, m 2.0653210639 m
Tinggi reaktor, m 11.4600140777 m
tebal shell, m 0.0173570778 m
tipe head torispherical
tebal head, m 0.0295715454 m
Tube
Diameter, m 0.0381000762 m
tinggi, m 10.6681297245 m
jumlah 1781.8502736835
KONVERTER
(Kern )
(Kern )
(Kern )
in
ID shell 2Ntube*Pt^2*sin60/3.14
(bischoff,1970)
m 1.1642317437
m
Zc = kompresibility factor critis (tekanan)
viskositas : cp * 2,42
m3/kgmol
m3/kgmol
cm3(bar)/ mol K
ID^3
Komponen Laju alir massa Laju alir mol % mol
Propylen 47894.0656565657 kg/jam 1140.335 0.05821
Propane 334613.888888889 kg/jam 7604.861 0.38818
Oxygen 27608.5858585859 kg/jam 862.7683 0.04404
Hydrogen 2448.6111111111 kg/jam 1224.306 0.06249
Water 1262.6262626263 kg/jam 70.1459 0.00358
Methanol 276606.944444444 kg/jam 8643.967 0.44122
Fuel 1914.0151515152 kg/jam 44.51198 0.00227
19590.89
Volume Reaktor
Densitas umpan = 454.0898992904 kg/m3
Laju alir volumetrik = 1524.6953047309 m3/jam
Volume reaktor = 11.5961526451 m3
Faktor keamanan 10 %
Volume total reaktor = 12.7557679096 m3
Jumlah Tube
diameter katalis/ diameter tube dk/dt = 0.15 (JM Smith, 1981)
diameter tube = 0.0333333333 m 1.312333 in
OD = 1.7 in 0.04318009 m (Kern )
ID = 1.5 in 0.03810008 m (Kern )
BWG = 16 (Kern )
L= 30 f 9.14411119 m 360.0037 in
volume 1 tube = 0.010419883 m3
jumlah tube = 1224.1757296025 buah
Diameter Shell
Susunan tube : triangular pitch (60 o)
C' (clearance) = 0.0215900432 m
Pt = 0.0647701295 m
Luas segitiga = 0.0018165618 m2
Diameter shell = 2.3802749968 m 93.71143 in
Massa Katalis
Volume reaktor 12.7557679096
Bulk density 0.4 (wallas)
Tumpukan katalis 1418.1 kg/m3
Massa katalis dlm tube 8.8658616742 kg/tube
Ac 0.0011395184
Volume katalis dlm tube 0.0062519298 m3
Note:
Data dari sumber/ perhitungan
Sumber data
OD = ID + 2TS
OD = 2.4461974246 m 96.3067926 in (Brownell tabel 5.7)==>
menghitung tebal head Brownell hal.133, k=2, bentuk head elliptical dished head
k= 2
v= 1
Tinggi tutup, OA = TH + b + sf
a = ID / 2 = 46.8557133114 in
AB = a - icr 40.9807133114 in
BC = rc - ic 90.125 in
AC = akar(BC^2 - AB^2) = 80.2689028298 in
b = rc - AC 15.7310971702 in
sf = 2
OA = 18.4810971702 in 0.46942081 m
viskositas : cp * 2,42
k 1.238994
r 1.081779
to -0.45633 0.007606 1.01325
1 750.0615
525.043
40.14401 m3/kgmol
1017.632 m3/kgmol
1082.587
Smith, 1981)
wnell and Young)
0% tekanan operasi)
2.2565604
actor critis (tekanan)
MIXER NaOH
Komponen Laju Alir massa% mol Laju alir masuk mol densitas viskositas
Propylen 40646.84343 0.108082339 967.781986532 787.381 kg/m3 0.00054
Propane 269388.5101 0.683759843 6122.4661386593 1000.000 kg/m3 #REF!
Oxygen 23936.61616 0.083539135 748.0192550505
Hydrogen 2142.676768 0.119647565 1071.3383838384
Fuel 1914.015152 0.004971118 44.5119802678
8954.117744348
DIMENSI TANGKI
OD = ID + 2TS
OD = 532.0116075 in 38 in (Brownell tabel 5.7) 0.965202
Tinggi tutup, OA = TH + b + sf
a = ID / 2 = 265.6346533 in
AB = a - icr = 263.2596533 in
BC = rc - icr = 33.625 in
AC = akar(BC^2 - AB^2) = #VALUE! in
b = rc - AC = #VALUE! in
sf = 2
OA = #VALUE! in #VALUE! m
impeller ===>> six-blade turbine with disk agitator with four baffles
Dt = 38 in
C/Dt = 1/3
C= 12.66666667 in 0.3217339768 m
Da/Dt = 0.4
Da = 15.2 in 0.3860807722 m
Dd/Da = 2/3
Dd = 10.13333333 in 0.2573871814 m
W/Da = 1/5
W= 3.04 in 0.0772161544 m
L/Da = 1/4
L= 3.8 in 0.096520193 m
J/Dt = 1/12
J= 3.166666667 in 0.0804334942 m
P= 5.53 W
0.01 kW
0.01 HP
F20
MeOH
H20
61023.38
standar (brownell tabel 5.7) 0.00635 m
m
0.350334
0.014597
Komponen % mol (Y) Laju alir mol Laju alir massa
Propylen 0.060435511 31.06060606 1304.54545455
Propane 0.939564489 482.8856749 21246.969697
P 0.7 bar
T 675 C 948 K R 0.08314
space time 0.1666666667 jam
Katalis kromium oksida
porositas katalis 0.06 cm3/g
Densitas katalis 5220 kg/m3
reaktor fixed bed multitubular
k 1.238994297
BM
kg/jam 42 Laju alir massa Laju alir mol BM % mol
kg/jam 44 propylen 11657.7020202 277.5643338 42 0.362373
propana 8486.74242424 192.8805096 44 0.251815
hidrogen 493.055555556 246.5277778 2 0.321854
m3(bar)/ kmol K butana 957.007575758 17.089421 56 0.022311
etana 957.007575758 31.90025253 30 0.041647
765.9622948
lnCao/Ca=kt
kmol/m3 k 7.9003394898
Chart Title
2.5
Column I
Polynomial (Column I)
T 948
propilen -7.23 0.3418 -0.000094516
propane -5.462 0.32722 -0.00010672