SINOTRUK

12JS160T GEARBOX
SPARE PARTS
CATALOG

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 INDEX
Shell & 1st shaft Page 3
Clutch Page 5
Inner gears Page 7
Upper cap Page 9
Mechanism Page 11
Vice box Page 14
Turbo cylinder Page 17
PTO Page 18

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 SHELL

Serial P/N Name Qty in a Gearbox

1 1684 Liner 1

2 14373 Round magnet 3

3 16596 Cover 1

4 16929 Pad 1

5 12JS160T-1701015 Transmission case 1

6 C01056 Studs 6

7 GB890-80-M16X15 Hexagonal nuts 6

8 JS130T-1701020 PTO window cover 1

9 Q1231630 Stud studs 2

10 Q1421032 Hexagon head bolts and spring washer 6

12 Q2821616 Slotted flat end screw 2

13 Q341B16 Hex nuts 2

14 Q40112 Flat Washers 8

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 15 Q40116 Flat Washers 6

16 Q40316 Spring washers 2

17 Q61304 Slotted tapered plug 1

1ST SHAFT

Serial P/N Name Qty in a Gearbox

1 16566 2nd shaft guide sleeve 1

2 JS180-1701030-1-S 1st shaft 1

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Serial P/N Name Qty in a Gearbox
1 Q1701032 bolt 2
2 Q40310 Spring washer 6
3 JS180-1701040-1 1st shaft bearing cover 1
4 GB5782-86 Hexagon head bolts 4
5 F500A-1802191 1st shaft bearing cover oil seal 1
6 14311 1st shaft bearing cover gasket 1
7 GB5783-86 Small hexagon head bolts 2
8 GB93-87 Spring washer 12
9 GB889-80 Hexagonal nylon ring lock nut 6
10 GB95-85 Washer 6
11 C01056 Studs 6
12 GB21-76 Small hexagon head bolts 2
13 GB93-76 Spring washer 2
14 GB889-80 Hexagonal nylon ring lock nut 1
15 JS180-1601022-1 Gasket 1

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16 GE25ET-2RS Joint bearing 1
17 JS180-1601021-1 Fork 1
18 JS180-1601024-1 T-plate 1
19 JS180-1601023-1 Fork shaft 1
20 Q701B45 Bend-type grease noozle 1
21 Q150B1020 Hexagon head bolts 4
22 Q43010 Spring washers 4
23 JS180-1601016-1 Clutch Hand Hole Cover 1
24 JS180-1601017-1 Clutch Hand Hole Cover Pad 1
25 JS180-1601015-1 Clutch housing 1
26 20822 Clutch housing gasket 1
27 Q61304 Square head conical plug 1
28 GB21-76 Small hexagon head bolts 8
29 GB93-76 Spring washer 8
30 Q40112 Flat washer 8
31 16596 Bottom force window 1
32 16929 Bottom force window pad 1
33 Q614B06 Square head cone screw 1
34 Q614B12 Square head conical plug 1
35 14373 Round magnet 3
36 GB52-76 Hexagon nut 2
37 Q1231630 Studs 2
38 14334 Rear cover pin 2
39 12JS160T-1701015 Transmission case 1

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 12JS160T-1701100 2nd SHAFT ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 16763 Stop ring 6
2 12JS160T-1701108 Sliding bush 1
3 12JS160T-1701121 2nd shaft hexagonal keys 1
4 12JS160T-1701122 2nd shaft gear spline pad 5
5 12JS160T-1701123 2nd shaft gear septum 3
6 12JS160T-1701125 2nd shaft reverse gear gasket 1
7 12JS160T-1701170 1st & 2nd gear synchronizer 1
8 12JS160T-1701105 2nd shaft 1
9 12JS160T-1701110 2nd shaft reverse gear 1
10 12JS160T-1701111 2nd shaft 1st gear 1
11 12JS160T-1701112 2nd shaft second gear 1
12 12JS160T-1701113 2nd shaft third gear 1
13 12JS160T-1701114 2nd shaft four gears 1
14 12JS160T-1701115 2nd shaft fifth gear 1
15 12JS160T-1701116 1st shaft gear 1

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 16 JS130T-1701180 3rd & 4th gear synchronizer 2
17 Q5280310 Elastic cylindrical pins 1
12JS160T-1701047 INTERMEDIATE SHAFT
Serial P/N Name Qty in a Gearbox
1 19198 Intermediate shaft stop ring 1
2 12JS160T-1701057 Spacer bush 1
3 12JS160T-1701048 Intermediate shaft 1
4 12JS160T-1701050 Intermediate shaft third gear 1
5 12JS160T-1701051 Intermediate shaft four gear 1
6 12JS160T-1701052 Intermediate shaft five gear 1
7 12JS160T-1701056 Intermediate shaft drive gear 1
8 16JS200T-1701055 Intermediate shaft square key 1
9 Q5280514 Elastic cylindrical pins 1
10 X-6-E Semicircle key 1
A-4729 INTERMEDIATE SHAFT BEARING PLATE ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 19668 Intermediate shaft bearing plate 1
2 Q5280514 Elastic cylindrical pins 1
12JS160T-1701080 REVERSE GEAR MIDDLE SHAFT ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 12JS160T-1701084 Cup-shaped reverse washer 1
2 12JS160T-1701083 Reverse gear middle gear 1
3 DS100-1701085 Needle roller bearings 1
4 JS220-1701082 Reverse gear middle shaft 1
5 Q2821212 Slotted flat end screw 1
12JS160T-1707025 2nd SHAFT BEARING ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 50118 Ball bearing 1
2 12JS160T-1701124 Bearing bearing 1
3 C01019 Stop ring 1

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 UPPER CAP
Serial P/N Name Qty in a Gearbox
1 F96084 compressed spring 1
2 Q361B10 Hex nuts 2
3 Q40310 Spring washers 2
4 Q351B10 Hexagonal nuts 2
5 X-1-603 Hex nuts 2
6 1634 Fork fork linkage pin 2
7 19_05G100BGB-T308 Steel ball 3
8 12JS160T-1702015 Upper cover 1
9 12_7G100BGB-T308 Steel ball 4
10 11066 Studs 4
11 12JS160T-1702054 Five six file guide block 1
12 3220 Shift fork lock screw 5
13 12JS160T-1702055 Reverse fork 1
14 12JS160T-1702064 Fork shaft 2

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 15 12JS160T-1702063 Reverse fork fork shaft 1
16 12JS160T-1702066 5th 6th fork shaft 1
17 12JS160T-1702058 5th 6th gears fork 1
18 12JS160T-1702057 3rd 4th gears fork 1
19 12JS160T-1702056 1st 2nd gear fork 1
20 Q5280630 Elastic cylindrical pins 2
21 12JS160T-1702051 Reverse guide block 1
22 DS100-1702061 Reverse lock plunger 1
23 Mar-74 Reverse lock spring 1

24 8968 Reverse lock plug 1

12JS160T-1703050 SINGLE H VALVE

Serial P/N Name Qty in a Gearbox
1 7935 Vent plug 2
2 12845 90 degree elbow joint 1
3 55511 Air pipe 1
4 55512 Air pipe 1
5 55521 Air pipe 1
6 12JS160T-1703021 90 ° connector 1
7 12JS160T-1703051 90 ° connector 1
8 12JS160T-1703052 Single H valve 1

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Serial P/N Name Qty in a Gearbox
1 F96035-35 Gear shift arm 1
2 GB5785-86 Small hexagon head bolts 1
3 GB93-87 washer 1
4 GB6171-86 Small hex nuts 1
5 F91444 Oil seal 1
6 Q150B1025 Hexagon head bolts 5
7 Q40310 Spring washers 5
8 F91345 Horizontal shift lever bushing 2
9 C03033-2 End cover 1
10 C03034-1 Baffle liner 1
11 C03032-3 Shift connector 1
12 C03031-1 Spline bushing 1

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13 F99679-8 Horizontal shift lever 1
14 GB879-76 Elastic cylindrical pin 2
15 F99681 Low reverse switch control block 1
16 F99585-1 Head 1
17 C03030 Cylindrical pin 1
18 99012710041-3 Pressure switch (neutral) 1
19 Q72318T5 Mattress 1
22 C03015 Mattress 1
23 79100710068-1 Pressure switch (reverse gear) 1
24 F99670 Positioning plunger 2
25 F96037-2 compressed spring 2
26 F96140 liner 2
27 F96141 Spring gland 2
28 C03038-1 Selector connector 1
29 C03040-1 Positioning screw 2
30 Q5510628 Flat key 1
31 C03036-1 Window cover 1
32 C03037-1 Window liner 1
33 15276 Vent plug 1
34 C03004 Stop screw 1
35 F96194-6-Y Double H manipulator housing 1
36 C03035-1 Pick up head 1
37 HG4-333-66 O-ring 1
38 C03039-1 washer 1
39 Q170B1016 Hex head head with hole bolt 1
40 55534 Air pipe 1
41 F91353 Double H valve liner 1
42 55512 Air pipe 1
43 12JS160T-1703022 Air control valve 1
44 GB93-76 Spring washer 6 2
45 GB70-76 Hexagon socket head cap screws (M6 × 18) 2
46 12JS160T-1703021 90 quick connector 2
47 C03052 Connector 1
48 GB859-76 Spring washer 4
49 GB21-76 Small hexagon head bolts 4
50 F99675 Locating ring 1
51 F99983-1 compressed spring 1
52 F99673 spring chair 2

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53 F99674 Spring spacer 1
54 F96036-4 compressed spring 1
55 F99672 End pad 1
56 F99666 Side panel 1
57 GB93-76 Spring washer 8 4
58 GB21-76 Small hexagon head bolts (M8 × 22) 4
59 1819 Wire Φ1.2

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 12JS160T-1707010 REAR CAP ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 14347 Gasket 1
2 16775 Fork 1
3 10JS160-1707052 Lengthen middle shaft cover 1
4 12JS160T-1707108 Vice box main gear gear plate 1
5 12JS160T-1707140 Synchronizer assembly 1
6 12JS160T-1707047 Lengthened intermediate shaft welding assembly 1
7 12JS160T-1707050 Vice box middle shaft welding assembly 1
8 12JS160T-1707060 Vice box cylinder assembly 1
9 12JS160T-1707105 Vice box spindle 1
10 12JS160T-1707106 Vice box spindle reduction gear 1
11 12JS160T-1707107 Vice box spindle washer 1
12 192311E Short cylindrical roller bearings 2
13 A-C09008 Bolt assembly 8
14 A-C09009 Bolt assembly 1
15 C09033 Hex head head 1

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 16 F96006 Flange nut 1
17 GB305-82-120-1297 Stop ring 2
18 JS180-1707051 Stop ring 2
19 JS180-1707052 Vice box middle shaft cover 1
20 JS180-1707053 Vice-box intermediate shaft cover pad 2
21 JS180-1707154 Spindle rear bearing cap assembly 1
22 JS180-1707156 Spindle rear bearing cap gasket 1
23 JS200-1707109 Tapered Roller Bearings 1
24 JS220-1707015 Back cover shell 1
JS180-1707154 1ST SHAFT REAR BEARING CAB ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 7992 Odometer Passive gear bushings 1
2 19109 Oil seal 1
3 C01032 1st shaft rear bearing cover oil seal 1
4 JS180-1707155 1st shaft rear bearing cover 1
A-C09009 BOLT ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 17106 Copper washers 1
2 19709 Gland 1
3 Q150B1075 Hexagon head bolts 1
A-C09008 BOLT ASSEMBLY
Serial P/N Name Qty in a Gearbox
1 17106 Copper washers 1
2 19709 Gland 1
3 Q150B1032M Precoated hexagon head bolts 1
12JS160T-1707050
Serial P/N Name Qty in a Gearbox
1 12JS160T-1707051 Vice box intermediate shaft 1

2 12JS160T-1707056 Vice box intermediate shaft drive gear 1

12JS160T-1707047 ASSEMBLY P/N

Serial P/N Name Qty in a Gearbox
1 12JS160T-1707048 Vice box lengthened intermediate shaft 1

2 12JS160T-1707056 Vice box intermediate shaft drive gear 1

A-C03002-11 ASSEMBLY P/N

Serial P/N Name Qty in a Gearbox

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 1 54015 Plug 1
2 A-4740-1 Air filter regulator assembly 1
3 Q618B01 Hexagon head conical plug 2
F93060 ASSEMBLY P/N
Serial P/N Name Qty in a Gearbox
1 F91005-1 Odometer joint 1
2 HG4-333-66-12X1.9 O-ring 1

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Serial P/N Name Qty in a Gearbox
1 Q14210115 Hexagon head bolts and spring washer 4
2 14349 Cylinder head gasket 1
3 14344 O-ring 1
4 QH70-4211407-1 Center position cylinder head 1
5 Q901 Normally open vent plug 1
6 QH70-4211402-2 Intermediate position cylinder 1
7 Q43117 Shaft with elastic ring 1
8 14765 O-ring 1
9 QH70-4211406-1 Piston connection shaft 1
10 QH70-4211404 Locating ring 1
11 14344 O-ring 1

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Serial P/N Name Qty in a Gearbox
1 QH50-4211101-1 Shell 1

2 Q40310（GB93-87） Spring washer 10 9

3 Q150B10130 Hexagon socket head cap screws 9

4 QH50-42111312 Fork set screw 1
5 QH50-42111301 Fork 1
6 QH50-42111305 Fork shaft 1
7 QH50-42111302 Meshing teeth 1
8 QH50-4211105 Hollow shaft 1
9 QH50-4211110 Support spring assembly 1
10 K505517 Needle roller bearings 2
11 32205 Tapered Roller Bearings 1
12 QH50-4211106 Input gear 1
13 QH50-4211104 Input gear ring 1
Hexagon flange face bearing with toothed
14 Q1811030 1
bolt

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15 Q5210824 Locating pins 2
16 Q80106 Nuts for pipe fittings 1
17 Q80006 card cover 1
18 Q80406 Cuffed end through body 1
19 GB3452.1 O-ring 16 × 2.65 1
20 QH50-42111309 Gasket 1
21 GB3452.1 O-ring 21.2 × 3.55 1
22 QH50-42111310 Pistons 1

23 Q40306（GB93-87） Spring washer 6 1

24 Q218B0620 Hexagon socket head cap screws 1

25 QH50-42111311 Return spring 1
26 QH50-42111306 cylinder block 1

27 Q40308（GB93-87） Spring washer 8 2

28 Q150B0860 Hexagon head bolts 2

30 79100710068 Reverse switch 1
31 Q614B03 Square head conical plug 1
31 Q901 Normally open vent plug 1
32 QH50-4211119 Signs 1
33 Q5410206 Sign rivets 2
34 F500A-1802192 Skeleton oil seal 2
35 Q150B1250 Hexagon head bolts 2
36 QH50-4211204 Flanges 1
37 GB3452.1 O-ring 35.5 × 3.55 1
38 Q72316 Mattress 1
39 Q151B1635 Hexagon head bolts 1
40 QH50-42111202 Sealed baffle 1
41 Q150B12110 Hexagon head bolts 2

42 Q40312（GB93-87） Spring washer 12 4

43 QH50-42111206 Bearing cap 1

44 QH50-42111203 Adjusting washer 1 set
45 30208 Tapered Roller Bearings 1
46 QH50-4211102-1 Take the lid 1
47 QH50-4211201 Output gear shaft 1

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