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BW 211 D-40

S/N 861583008088 ➤
61.01 Roller drum
Page Bandage
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Rodillo
58010021_001_02
BW 211 D-40
S/N 861583008088 ➤

Roller drum
61.01
Bandage Page

Bandage
Seite 1 / 2
Rodillo
58010021 8061 1

Pos. Part no. Qty. Description Benennung Designation


Pos. Teilenr. Menge
Pos. No.piece Qte.

1 58010455 1 Roller drum Bandage Bandage


2 40211404 1 Gasket Dichtung Joint
3 40211403 1 Cover Deckel Couvercle
4 07141224 6 Hexagon bolt Sechskantschraube Vis à tête hexagonale
5 08511324 6 Washer Scheibe Disque
6 07131633 36 Hexagon bolt Sechskantschraube Vis à tête hexagonale
7 08511730 36 Washer Scheibe Disque
8 58002271 1 Exciter unit left, assembled Erregereinheit links, montiert Ensemble excit.gauche,assemblé
9 58002272 1 Exciter unit right, assembled Erregereinheit rechts,montiert Ensemble excit.droite,assemblé
10 05615202 1 Coupling hub Kupplungsnabe Moyeu d’accouplement
11 09182405 1 Fitting key Paßfeder Clavette
12 05615147 1 Ring gear Zahnkranz Couronne dentée
13 05615057 1 Coupling Kupplung Accouplement
BW 211 D-40
S/N 861583008088 ➤
61.01 Roller drum
Page Bandage
Seite 2/ 2 Bandage
Rodillo
58010021_002_02
BW 211 D-40
S/N 861583008088 ➤

Roller drum
61.01
Bandage Page

Bandage
Seite 2 / 2
Rodillo
58010021 8061 1

Pos. Part no. Qty. Description Benennung Designation


Pos. Teilenr. Menge
Pos. No.piece Qte.

1 08511324 64 Washer Scheibe Disque


2 07141248 16 Hexagon bolt Sechskantschraube Vis à tête hexagonale
3 08111218 32 Hexagon nut Sechskantmutter Ecrou hexagonal
4 07141242 16 Hexagon bolt Sechskantschraube Vis à tête hexagonale
5 58010118 1 Side piece Seitenschild Pièce latérale
6 09227400 1 Circlip,internal Sicherungsring(innen) Circlips intérieur
7 58010492 1 Spacer ring Distanzring Bague d’écartement
8 58010885 1 Cover Deckel Couvercle
9 09216100 1 Circlip,external Sicherungsring(außen) Circlips extérieur
10 58010634 1 Spacer piece Distanzstück Pièce d’écartement
11 09182404 1 Fitting key Paßfeder Clavette
12 05540073 1 Socket Stutzen Tubulure
13 05542126 1 Angular union Winkelstutzen Raccord coudé
14 58010287 1 Bleeder screw Entlüftungsschraube Vis d’aération
15 05814257 2 Flange, SAE SAE-Flansch Bride SAE
16 05800957 1 Vibration motor Vibrationsmotor Moteur de vibrateur
17 07581208 2 Pin screw Stiftschraube Tige filetée
18 08111218 2 Hexagon nut Sechskantmutter Ecrou hexagonal
19 09280113 2 Spherical washer Kugelscheibe Rondelle
20 09280215 2 Conical socket Kegelpfanne Siège conique
21 06235360 1 V-ring V-Ring Joint en V
22 06510183 2 Screw plug Schraubstopfen Vis de fermeture
23 07141032 8 Hexagon bolt Sechskantschraube Vis à tête hexagonale
24 08511021 1 Washer Scheibe Disque
25 58010115 1 Washer Scheibe Disque
26 05615055 1 Coupling Kupplung Accouplement
26.1 05615147 1 Ring gear Zahnkranz Couronne dentée
28 58010632 1 Spacer piece Distanzstück Pièce d’écartement
29 05113032 2 Ball bearing,grooved Rillenkugellager Roulement à billes
30 06180100 4 Rubber buffer Schwingmetallschiene Amortisseur caoutchouté
31 06260023 1 Sliding gasket Gleitringdichtung Joint de glissement
32 06220256 2 Loop ring Runddichtring Joint torique
33 07201151 8 Socket-head cap screw Zylinderschraube Vis à tête six pans creux
34 08511021 8 Washer Scheibe Disque
BW 211 D-40
S/N 861583008088 ➤
61.18 Roller drum, assembled
Page Bandage, montiert
Seite 1/ 1 Bandage, assemblé
Rodillo, montada
58010074_000_00
BW 211 D-40
S/N 861583008088 ➤

Roller drum, assembled


61.18
Bandage, montiert Page

Bandage, assemblé
Seite 1 / 1
Rodillo, montada
58010074 8061 1

Pos. Part no. Qty. Description Benennung Designation


Pos. Teilenr. Menge
Pos. No.piece Qte.

1 58010021 1 Roller drum Bandage Bandage


2 58130007 1 Drum drive Bandagenantrieb Entraînement du bandage
BW 211 D-40
S/N 861583008088 ➤
61.24 Exciter unit right, assembled
Page Erregereinheit rechts,montiert
Seite 1/ 1 Ensemble excit.droite,assemblé
Unidad excit. derecha,montada
58002272_000_01
BW 211 D-40
S/N 861583008088 ➤

Exciter unit right, assembled


61.24
Erregereinheit rechts,montiert Page

Ensemble excit.droite,assemblé
Seite 1 / 1
Unidad excit. derecha,montada
58002272 8061 1

Pos. Part no. Qty. Description Benennung Designation


Pos. Teilenr. Menge
Pos. No.piece Qte.

2 05224375 2 Cylinder roller bearing Zylinderrollenlager Roulement à rouleaux cyl.


3 06211418 4 U-seal U-Dichtring Bague d’étanchéité en U
6 06224705 1 Loop ring Runddichtring Joint torique
7 07131225 10 Hexagon bolt Sechskantschraube Vis à tête hexagonale
8 07141640 4 Hexagon bolt Sechskantschraube Vis à tête hexagonale
9 07241203 4 Socket-head cap screw Zylinderschraube Vis à tête six pans creux
10 07632416 3 Magnetic plug Magnetverschlußschraube Vis de fermeture magnét.
12 08511730 4 Washer Scheibe Disque
13 09151235 1 Dowel pin Spannstift Goupille de serrage
14 09160735 1 Dowel pin Spannstift Goupille de serrage
15 09182405 1 Fitting key Paßfeder Clavette
16 09215100 1 Circlip,external Sicherungsring(außen) Circlips extérieur
17 09227150 2 Circlip,internal Sicherungsring(innen) Circlips intérieur
18 09313318 1 Radial seal Wellendichtring Joint d’étanchéité radial
19 09331218 3 Sealing ring Dichtring Bague d’étanchéité
20 40003762 1 Inner ring Innenring Bague intérieure
21 40012803 1 Flanged housing Flanschgehäuse Boîtier de bride
22 40012902 1 Flange Flansch Bride
23 58010469 1 Shaft Welle Arbre
27 06510185 2 Screw plug Schraubstopfen Vis de fermeture
28 58010912 1 Basic weight, assembled Grundgewicht, montiert Poids de base, assemblé
14 Drum

008 911 37 BOMAG 405


14.1 Special tools, drum, single drum rollers

14.1 Special tools, drum, single drum roll-


ers
1. Disassembly device for side plate

BOMAG part-no.: 007 211 55

Fig. 1
2. Assembly device for side plate

BOMAG part-no.: 971 079 21

Fig. 2
3. Assembly device for coupling hub and flanged
hub

Fig. 3

406 BOMAG 008 911 37


Special tools, drum, single drum rollers 14.1
4. Pressing plate for cylinder roller bearing

Fig. 4
5. Pressing plate for travel bearing

Fig. 5
6. Pressing bushing for radial seal

Fig. 6
7. Lifting device for exciter unit

BOMAG part-no.: 007 215 08

Fig. 7

008 911 37 BOMAG 407


14.2 Repair overview for drum

408 BOMAG 008 911 37


Repair overview for drum 14.2
1 Rubber buffer 12 Rectangular rubber buffer
2 Vibration bearings 13 Side plate
3 Housing cover, basic weight 14 Travel bearings
4 Flange 15 Oil level inspection plug
5 Flanged housing 16 Oil drain plug
6 Coupling hub 17 Basic weight
7 Mechanical seal 18 Change-over weight
8 Flanged hub 19 Radial seal
9 Vibration motor 20 Vibrator shaft
10 Compensation plates 21 Fan
11 Spacer block 22 Drum shell

008 911 37 BOMAG 409


14.2 Repair overview for drum

410 BOMAG 008 911 37


Repair overview for drum 14.2

008 911 37 BOMAG 411


14.2 Repair overview for drum

412 BOMAG 008 911 37


Repair overview for drum 14.2

008 911 37 BOMAG 413


14.2 Repair overview for drum

414 BOMAG 008 911 37


Repair overview for drum 14.2

008 911 37 BOMAG 415


14.2 Repair overview for drum

416 BOMAG 008 911 37


Removing and installing the drum 14.3
14.3 Removing and installing the drum

i Note
After disassembling the side plate (vibration mo-
tor side) the drum can be lifted sideways out of
the frame (Fig. 1).

Fig. 1

i Note
However, the drum can also be removed without
having to disassemble the side plate, if it is lifted
up and out of the frame (Fig. 2).

Fig. 2
Removing the drum

i Note
The following section describes the procedure for
lifting the frame sideways out of the drum.

Environment
Environmental damage
Catch running out hydraulic oil and dispose
of environmentally.
8. Mark the hydraulic hoses (Fig. 3)on the travel mo-
tor and disconnect them from the ports.
9. Close all hydraulic hoses and motor ports with
suitable plugs.

Fig. 3

008 911 37 BOMAG 417


14.3 Removing and installing the drum

10. Mark the hydraulic hoses on the vibration motor


(Fig. 4) and disconnect them from the ports.
11. Close all hydraulic hoses and motor ports with
suitable plugs.

Fig. 4

! Danger
Danger of squashing! Do not stand or step
under loads being loaded.
Always secure the machine against unintend-
ed rolling!
12. Unscrew bolts 1 (Fig. 5) and nuts and remove the
front scraper (2).
13. Unscrew bolts 3 and nuts and remove the front
scraper (4).

Fig. 5
14. Support the front cross-member safely with suita-
ble trestles or wooden blocks (Fig. 6).

Fig. 6
15. Support the rear cross-member safely with suita-
ble trestles or wooden blocks (Fig. 7).

Fig. 7

418 BOMAG 008 911 37


Removing and installing the drum 14.3
16. Disassemble bracket 1 (Fig. 8) for the hydraulic
hoses.

Fig. 8
17. Fasten the lifting gear to the side plate on the vi-
bration motor side.
18. Unscrew bolts 1 (Fig. 9) from the spacer blocks
on vibration and travel motors.

Fig. 9

!Danger
Danger of squashing! Do not stand or step
under loads being loaded.
19. Force out plug 1 (Fig. 10) and unscrew the bolts
(2) from the front and rear cross-members.
20. Take off the side plate.

Fig. 10
21. Fasten the lifting tackle to the drum and lift the
drum carefully sideways out of the front frame
(Fig. 11).

!Danger
Danger of squashing! Do not stand or step
under loads being loaded.

Fig. 11

008 911 37 BOMAG 419


14.3 Removing and installing the drum

22. Check all rubber buffers (Fig. 12), replace if nec-


essary (see corresponding chapter).

Fig. 12
23. Check rectangular rubber buffers (Fig. 13), re-
place if necessary.

Fig. 13

Installing the drum


! Danger

Danger of squashing!
Do not stand or step under loads being load-
ed.
1. Place the drum into the frame and align it parallel
to the frame (Fig. 14).

Fig. 14

i Note
Apply sliding lacquer OKS 240 to threads and
screw head contact face to ease assembly.
2. Attach the side plate, insert the bolts 2 (Fig. 15)
into rear and front cross-members and tighten
with 463 Nm.
3. Close the screw holes with plugs (1).

Fig. 15

420 BOMAG 008 911 37


Removing and installing the drum 14.3
4. Fasten the spacer blocks on travel and vibration
motor sides with bolts 1 (Fig. 16) and nuts to the
side plates.

Fig. 16
5. Connect hydraulic hoses to the connections on
travel motor and vibration motor according to the
marking (Fig. 17).

Fig. 17
6. Fasten bracket 1 (Fig. 18) for the hydraulic hoses.

Fig. 18
7. Assemble the front scraper 2 (Fig. 19), fasten
with bolts (1), washers and nuts.
8. Assemble the rear scraper (4), fasten with bolts
(3), washers and nuts.

i Note
Observe the adjustment measurement 30-35 mm

Fig. 19

008 911 37 BOMAG 421


14.3 Removing and installing the drum

! Caution
Before resuming operation of the machine:
Bleed the hydraulic system and check for
function and leaks.
Adjust the pretension of the rubber buffers.
9. On the vibration drive side measure the distance
"X" between spacer block and side plate (Fig. 20).
10. Calculate the thickness of the compensation
plates.

Nominal value:

Fig. 20
Distance "X" + 2 mm

i Note
Compensation plates of 2 and 5 mm thickness
are available.
11. Turn in screws into each welded nut (Fig. 21) and
provide sufficient space to insert the compensa-
tion plates.

Fig. 21
12. Insert the compensation plates (Fig. 22).
13. Turn in the fastening screws.
14. Unscrew the screws from the welded nuts.
15. Tighten the fastening screws.

Fig. 22

422 BOMAG 008 911 37


Repairing the drum 14.4
14.4 Repairing the drum

Removing the travel motor


!Danger
Danger of squashing!
Do not stand or step under suspended loads.
1. Attach the lifting tackle to travel drive 3 (Fig. 3).
2. Unscrew all nuts (1) from the rubber buffers.
3. Take drive disc (2) with travel drive off the rubber
buffers and lay it down.

Fig. 1
4. Unscrew fastening screws 3 (Fig. 4) and take off
support legs (4).
5. Unscrew fastening screws 1 and take off drive
disc (2).

Fig. 2

Disassembling the exciter unit (travel


motor side)
1. Unscrew both socket head cap screws from the
flange (Fig. 3).

Fig. 3

008 911 37 BOMAG 423