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3M - Ranger 245 - Service Manual
3M - Ranger 245 - Service Manual
ERWÄRMUNGSEINHEIT
ELEKTRISCHE EIGENSCHAFTEN TEMPERATUR‑ UND
GENAUIGKEITSEIGENSCHAFTEN 3M™ Ranger™
Blood/Fluid
Höhe 11 cm x Breite 19 cm x Länge 25 cm, Gewicht: 3,4 kg
GERÄTETYP SOLLTEMPERATUR
ZERTIFIZIERUNGEN 100-120 V AC, 50/60 Hz 41 °C [±1 °C]
Warming System
IEC/EN 60601-1; CAN/CSA-C22.2, Nr. 601.1
220-240 V AC, 50/60 Hz
KLASSIFIZIERUNG
MAXIMALE HEIZLEISTUNG ÜBERTEMPERATURALARM
MEDIZINTECHNIK – ALLGEMEINE MEDIZINISCHE
AUSRÜSTUNG NUR IM HINBLICK AUF STROMSCHLAG,
FEUER UND MECHANISCHE GEFAHREN IN EINKLANG MIT
900 W Modell 245:
43 °C [+3/-2 °C] Model 245 – For I.V. Use
UL 60601‑1; CAN/CSA‑C22.2, Nr. 601.1; ANSI/AAMI Modell 247: Service Manual
ES60601‑1:2005 CSA‑C22.2 Nr. 60601‑1:08; 48 °C [±2 °C]
Kontrollnr. 4HZ8
SICHERUNG UNTERTEMPERATURALARM
Das Produkt erfüllt die Anforderungen der Richtlinien: EN60601-1:
2 x T10A-H (250 V) für 33 °C [±2 °C]
3M™ Ranger™
2006 + CORR: 2010 (Medizinische elektrische Geräte – Teil 1:
Allgemeine Festlegungen für die Sicherheit einschließlich der 100-120 V AC
wesentlichen Leistungsmerkmale) CAN/CSA-C22.2 Nr. 60601-1 (2008) 2 x T6.3A-H (250 V) für
(Medizinische elektrische Geräte – Teil 1: Allgemeine Festlegungen
für die Sicherheit einschließlich der wesentlichen Leistungsmerkmale)
(einschließlich länderspezifischer Abweichungen für Kanada) ANSI/AAMI
220-240 V AC
SICHERUNGSTYP AUTOMATISCHE Irrigation Fluid
Warming System
UNTERBRECHUNG
ES60601-1 (2005 + C1:09 + A2:10) (Medizinische elektrische Geräte – Teil 1: Verzögert, Hochleistung
BEI ÜBERHITZUNG
Allgemeine Festlegungen für die Sicherheit einschließlich der wesentlichen
Leistungsmerkmale) (einschließlich länderspezifischer Abweichungen für Modell 245:
die USA.)
Das Modell 245 ist klassifiziert als Gerät der Klasse IIb
44 °C [±2 °C] (Erwärmungseinheiten
Rev N und neuer)
Model 247 – Not for I.V. Use
gemäß Medizingeräte-Richtlinie. 46 °C [±2 °C] (Erwärmungseinheiten
Service Manual
Rev A bis M)
Modell 247:
1 Model 245 1 Model 247
50 °C [±2 °C] • 3M™ Ranger™ Blood/Fluid Warming System • 3M™ Ranger™ Irrigation Fluid Warming System
LECKSTROM • For I.V. Use • Not for I.V. Use
Erfüllt die Anforderungen für Leckströme gemäß UL/IEC 60601-1.
2 Modèle 245 2 Modèle 247
Umgebungsbedingungen • Système de réchauffement de sang/liquide • Système de réchauffement pour liquide
BETRIEBSTEMPERATURBEREICH Ranger ™ de 3M™ d'irrigation Ranger™ de 3M™
15 °C bis 40 °C • Pour perfusion I.V • Ne pas utiliser pour une perfusion I.V
LAGERUNGSTEMPERATURBEREICH
3 Modell 245 3 Modell 247
-20 °C bis 45 °C
• 3M™ Ranger™ Blut- und Infusionswärmesystem • 3M™ Ranger™ Spülflüssigkeitserwärmungssystem
BETRIEBSFEUCHTIGKEIT • für intravenöse Anwendungen • Nicht für intravenöse Anwendungen
10 bis 85 % rel. Luftfeuchtigkeit, nicht kondensierend
BEREICH DES ATMOSPHÄRISCHEN DRUCKS
50 kPa bis 106 kPa
1 English......................................................1
2 Français ................................................ 19
3 Deutsch ............................................... 39
3M Deutschland GmbH
Health Care Business
Made in the USA by Carl-Schurz-Str. 1
41453 Neuss
3M Health Care Germany
2510 Conway Ave.
St. Paul, MN 55144
1-800-228-3957
www.rangerfluidwarming.com
3M, RANGER and BAIR HUGGER
are trademarks of 3M.
Used under license in Canada.
Issue Date: 2016-08
© 2016, 3M. All rights reserved.
34-8719-2503-7
4420684 2
Description: 3M TM Ranger™ Item Spec#: 34-8719-2503-7
Blood/Fluid Warming Unit
Service Manual 08.31.16 New Build Jer/k
Supersedes#:
09.13.16 Copy edits per proof report & Final release. DJ
Base File Name:
Structure#:
PA: 34871925037.indd
GA: Cat/Product#:Model 245 & 247
Software: InDesign CC 2014 - BOOK
SGS Contact: Reference:
Email:
Requester: Frank Boeshart/Debra Staack
Printer:
Printer Location: Die # / Doc. Size: 8.5" x 11"
Supplier:
PROCESS PMS
BLACK 280
INTRODUCTION.......................................................................................................................................................................... 3
TROUBLESHOOTING ................................................................................................................................................................12
SPECIFICATIONS .......................................................................................................................................................................13
ENVIRONMENTAL CONDITIONS.......................................................................................................................................... 17
1
GB / 34-8719-2503-7
SERVICE MANUAL The Ranger irrigation disposable fluid warming set is sterile, latex-free, and
is designed to be used with the Ranger irrigation fluid warming unit. Do not
Technical Support and Order Placement use other warming sets with the Model 247, including those designed for
USA the Model 245 blood/fluid warming unit.
TEL: 1-800-733-7775
Indications for Use
OUTSIDE OF THE USA
Contact your local 3M representative.
BLOOD/FLUID WARMING SYSTEM
The Ranger blood/fluid warming system is intended to warm blood, blood
In‑warranty Repair and Exchange products, and liquids.
To return a device to 3M for service, first obtain a Return Authorization (RA) IRRIGATION FLUID WARMING SYSTEM
number from a customer service representative. Please use the (RA) number The Ranger irrigation fluid warming system is intended to warm
on all correspondence when returning a device for service. A shipping irrigation fluids.
carton will be delivered to you at no charge, if needed. Call your local
supplier or sales representative to inquire about a loaner device while your Definition of Symbols
device is being serviced.
3
GB / 34-8719-2503-7
SERVICE MANUAL The Ranger irrigation disposable fluid warming set is sterile, latex-free, and
is designed to be used with the Ranger irrigation fluid warming unit. Do not
Technical Support and Order Placement use other warming sets with the Model 247, including those designed for
USA the Model 245 blood/fluid warming unit.
TEL: 1-800-733-7775
Indications for Use
OUTSIDE OF THE USA
Contact your local 3M representative.
BLOOD/FLUID WARMING SYSTEM
The Ranger blood/fluid warming system is intended to warm blood, blood
In‑warranty Repair and Exchange products, and liquids.
To return a device to 3M for service, first obtain a Return Authorization (RA) IRRIGATION FLUID WARMING SYSTEM
number from a customer service representative. Please use the (RA) number The Ranger irrigation fluid warming system is intended to warm
on all correspondence when returning a device for service. A shipping irrigation fluids.
carton will be delivered to you at no charge, if needed. Call your local
supplier or sales representative to inquire about a loaner device while your Definition of Symbols
device is being serviced.
3
GB / 34-8719-2503-7
Keep dry • Ensure all luer connections are tightened. I.V. POLE CLAMP
! CAUTION:
POWER
BUBBLE TRAP HOLDER
POWER SWITCH
ALPHANUMERIC ALPHANUMERIC
1. To reduce the risks associated with cross-contamination: DISPLAY
SWITCH
Explanation of Signal Word Consequences DISPLAY
CONTRAINDICATIONS:
None
4 5
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
Keep dry • Ensure all luer connections are tightened. I.V. POLE CLAMP
! CAUTION:
POWER
BUBBLE TRAP HOLDER
POWER SWITCH
ALPHANUMERIC ALPHANUMERIC
1. To reduce the risks associated with cross-contamination: DISPLAY
SWITCH
Explanation of Signal Word Consequences DISPLAY
CONTRAINDICATIONS:
None
4 5
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
• Alphanumeric display that indicates the heater temperature during normal operation. In an over-temperature condition, the display alternately flashes
! CAUTION solution, such as Alconox™* brand detergent.
1. To reduce the risks associated with cross-contamination: 3. Insert the tool from the back of the unit and pull the tool all the way
a temperature of 43°C for the Model 245 (48°C for the Model 247) or higher and the word “HI.” An audible alert also sounds. In an under-temperature out from the front (See Figure 3.).
condition, the display alternately flashes a temperature of 33°C or lower and the word “LO.” • The cleaning tool provides only superficial cleaning, it does not
disinfect or sterilize the interior of the unit. 4. Rinse the tool with water and repeat 3 times. Discard the tool
• Alert indicator light that comes on when either an over- or under-temperature condition occurs. according to institutional protocol.
NOTICE
Ranger Models 245 and 247 5. Wipe off the unit to remove excess fluid.
18. 2. To avoid device damage:
TO CLEAN RESISTANT, DRIED‑ON FLUIDS:
• Do not immerse the warming unit in cleaning or sterilizing
1. solutions. The unit is not liquid proof. 1. Spray a nonabrasive solution inside the slot of the warming unit and
let sit for 15-20 minutes.
• Do not clean the warming unit with solvents. Damage to the case,
label, and internal components may result. 2. Clean the unit by using the cleaning tool.
• Do not insert metallic instruments in the warming unit. NOTE: You may use a nonmetal instrument, such as a cotton swab, to clean
3. the upper channels. If you are unable to adequately clean the unit, call 3M
17.
• Do not use abrasive materials or solutions to clean the technical support.
heater plates.
STORAGE
• Do not allow spills to dry inside the unit, as this may make it more Store all components in a cool, dry place when not in use.
7. difficult to clean the unit.
5. Call 3M technical support at 800‑228‑3957 for service information.
TO CLEAN THE EXTERIOR OF THE WARMING UNIT: * Alconox is a trademark of Alconox, Inc.
1. Disconnect the Ranger warming unit from the power source.
11. Blood/Fluid Warming System Preventative
2. Wipe the outside of the unit with warm, soapy water, nonabrasive Maintenance Checklist
8. cleaning solutions, dilute bleach, or cold sterilants. Do not use
abrasive materials. CAUTION
6.
Temperature adjustments cannot be made to the Ranger warming unit. If
19. 3. Wipe with a dry, soft cloth. the test shows the temperature is out of specification, please contact 3M
13. TO CLEAN THE HEATING PLATES: technical support.
The Ranger warming unit cleaning tool is intended to clean both heating
TOOLS AND EQUIPMENT
9. plates of the warming unit. It is not necessary to disassemble the warming
4. unit to use the tool. • Thermocouple: 0.005” lead or smaller (part #90020)
• Calibrated thermocouple temperature monitor
10.
• Aluminum tape
• Ranger standard flow blood/fluid warming set
• Phillips screwdriver
20. • Saline/water
INLET TUBE
12.
16. 14.
21. 15.
before priming.
Insert cassette
2.
4. Lower Heater 11. Bubble Trap Holder (Model 245) 18. Handle 0.75" THERMOCOUPLE
1.80"
5. Upper Heater Plate 12. Power Entry Module 19. Cable Clamp
FIGURE 4: RANGER STANDARD FLOW BLOOD/FLUID WARMING CASSETTE
6. Lower Heater Plate 13. Cord Retainer 20. Ground Plane
1. Use aluminum tape to affix a thermocouple to the top surface of the
7. RTD Sensor 14. Solid State Relay 21. Heat Sink Ranger blood/fluid warming cassette as shown in Figure 4.
6 7
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
• Alphanumeric display that indicates the heater temperature during normal operation. In an over-temperature condition, the display alternately flashes
! CAUTION solution, such as Alconox™* brand detergent.
1. To reduce the risks associated with cross-contamination: 3. Insert the tool from the back of the unit and pull the tool all the way
a temperature of 43°C for the Model 245 (48°C for the Model 247) or higher and the word “HI.” An audible alert also sounds. In an under-temperature out from the front (See Figure 3.).
condition, the display alternately flashes a temperature of 33°C or lower and the word “LO.” • The cleaning tool provides only superficial cleaning, it does not
disinfect or sterilize the interior of the unit. 4. Rinse the tool with water and repeat 3 times. Discard the tool
• Alert indicator light that comes on when either an over- or under-temperature condition occurs. according to institutional protocol.
NOTICE
Ranger Models 245 and 247 5. Wipe off the unit to remove excess fluid.
18. 2. To avoid device damage:
TO CLEAN RESISTANT, DRIED‑ON FLUIDS:
• Do not immerse the warming unit in cleaning or sterilizing
1. solutions. The unit is not liquid proof. 1. Spray a nonabrasive solution inside the slot of the warming unit and
let sit for 15-20 minutes.
• Do not clean the warming unit with solvents. Damage to the case,
label, and internal components may result. 2. Clean the unit by using the cleaning tool.
• Do not insert metallic instruments in the warming unit. NOTE: You may use a nonmetal instrument, such as a cotton swab, to clean
3. the upper channels. If you are unable to adequately clean the unit, call 3M
17.
• Do not use abrasive materials or solutions to clean the technical support.
heater plates.
STORAGE
• Do not allow spills to dry inside the unit, as this may make it more Store all components in a cool, dry place when not in use.
7. difficult to clean the unit.
5. Call 3M technical support at 800‑228‑3957 for service information.
TO CLEAN THE EXTERIOR OF THE WARMING UNIT: * Alconox is a trademark of Alconox, Inc.
1. Disconnect the Ranger warming unit from the power source.
11. Blood/Fluid Warming System Preventative
2. Wipe the outside of the unit with warm, soapy water, nonabrasive Maintenance Checklist
8. cleaning solutions, dilute bleach, or cold sterilants. Do not use
abrasive materials. CAUTION
6.
Temperature adjustments cannot be made to the Ranger warming unit. If
19. 3. Wipe with a dry, soft cloth. the test shows the temperature is out of specification, please contact 3M
13. TO CLEAN THE HEATING PLATES: technical support.
The Ranger warming unit cleaning tool is intended to clean both heating
TOOLS AND EQUIPMENT
9. plates of the warming unit. It is not necessary to disassemble the warming
4. unit to use the tool. • Thermocouple: 0.005” lead or smaller (part #90020)
• Calibrated thermocouple temperature monitor
10.
• Aluminum tape
• Ranger standard flow blood/fluid warming set
• Phillips screwdriver
20. • Saline/water
INLET TUBE
12.
16. 14.
21. 15.
before priming.
Insert cassette
2.
4. Lower Heater 11. Bubble Trap Holder (Model 245) 18. Handle 0.75" THERMOCOUPLE
1.80"
5. Upper Heater Plate 12. Power Entry Module 19. Cable Clamp
FIGURE 4: RANGER STANDARD FLOW BLOOD/FLUID WARMING CASSETTE
6. Lower Heater Plate 13. Cord Retainer 20. Ground Plane
1. Use aluminum tape to affix a thermocouple to the top surface of the
7. RTD Sensor 14. Solid State Relay 21. Heat Sink Ranger blood/fluid warming cassette as shown in Figure 4.
6 7
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8 9
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
8 9
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
before priming.
Insert cassette
go into an over-temperature test mode by manually overriding the primary
control system and engaging the heaters. The Ranger irrigation warming
10 11
3M™ Ranger™ Blood/Fluid Warming System - Model 245/ 3M™ Ranger™ Irrigation Fluid Warming System - Model 247 – Service Manual GB / 34-8719-2503-7
before priming.
Insert cassette
go into an over-temperature test mode by manually overriding the primary
control system and engaging the heaters. The Ranger irrigation warming
10 11
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• Unit alerts soon after plugging it in (unit does not Over-temperature screw on bottom Make sure over-temperature screw is completely Surge ±1 kV line to line ±1 kV line to line Mains power quality should be that of a typical commercial or
have to be turned on for this condition to occur). of unit is loose or missing. tightened. If it is missing, turn unit off and unplug it. hospital environment.
IEC 61000-4-5 ±2 kV line to gnd ±2 kV line to gnd
Contact 3M technical support.
Voltage dips, short <5% UT <5% UT Mains power quality should be that of a typical commercial or
• Heater temperature rises to 44°C for Model interruptions and voltage (>95% dip in UT) (>95% dip in UT) hospital environment. If the user of the model 245 requires continued
245 (50°C for Model 247) and unit shuts down variations on power supply for 0,5 cycle for 0,5 cycle operation during power mains interruptions, it is recommended that
soon after plugging it in (unit does not have to be input lines the model 245 be powered from an uninterruptible power supply or
turned on for this condition to occur). 40% UT 40% UT
a battery.
IEC 61000-4-11 (60% dip in UT) (60% dip in UT)
CONDITION CAUSE SOLUTION for 6 cycles for 6 cycles
Alert sounds but unit has been turned off. • Independent backup safety • Unplug unit. Contact 3M technical support. 70% UT 70% UT
system has been activated. (30% dip in UT) (30% dip in UT)
• Over-temperature screw loose. • Make sure over-temperature screw is completely for 30 cycles for 30 cycles
tightened. If it is missing, turn unit off and unplug it. <5% UT <5% UT
Contact 3M technical support. (>95% dip in UT) (>95% dip in UT)
CONDITION CAUSE SOLUTION for 5 sec for 5 sec
Cannot remove cassette from unit. • Cassette is too full, fluids are still • Make sure fluid is drained from cassette before sliding Power frequency (50/60 Hz) 3 A/m 3 A/m Power frequency magnetic fields should be at levels characteristic of
being infused, or clamp is open out the cassette, that fluids are no longer infusing, and magnetic field a typical location in a typical commercial or hospital environment.
proximal to the cassette. that clamp is closed proximal to the warming cassette. IEC 61000-4-8
• Warming unit is below patient • Raise unit above patient level. NOTE UT is the a.c. mains voltage prior to application of the test level.
level, creating excessive back
pressure.
CONDITION CAUSE SOLUTION
Alert indicator light illuminates and alert sounds, Under-temperature condition caused Alert should stop when temperature rises above 33°C. If
alphanumeric display alternately flashes a by very high flow using very cold alert continues, turn off unit, unplug unit and discontinue
temperature of 33°C or below and the word “LO.” fluid, or defective heater/relay. use. Contact 3M technical support.
CONDITION CAUSE SOLUTION
Alphanumeric display reads “Er 4” or “Open.” Open wire on temperature sensor. Do not use unit. Contact 3M technical support.
CONDITION CAUSE SOLUTION
Alphanumeric display reads “Er 5” or “Open.” Electrical interference. Remove the unit. Refer to biomedical technician or contact
3M technical support.
12 13
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• Unit alerts soon after plugging it in (unit does not Over-temperature screw on bottom Make sure over-temperature screw is completely Surge ±1 kV line to line ±1 kV line to line Mains power quality should be that of a typical commercial or
have to be turned on for this condition to occur). of unit is loose or missing. tightened. If it is missing, turn unit off and unplug it. hospital environment.
IEC 61000-4-5 ±2 kV line to gnd ±2 kV line to gnd
Contact 3M technical support.
Voltage dips, short <5% UT <5% UT Mains power quality should be that of a typical commercial or
• Heater temperature rises to 44°C for Model interruptions and voltage (>95% dip in UT) (>95% dip in UT) hospital environment. If the user of the model 245 requires continued
245 (50°C for Model 247) and unit shuts down variations on power supply for 0,5 cycle for 0,5 cycle operation during power mains interruptions, it is recommended that
soon after plugging it in (unit does not have to be input lines the model 245 be powered from an uninterruptible power supply or
turned on for this condition to occur). 40% UT 40% UT
a battery.
IEC 61000-4-11 (60% dip in UT) (60% dip in UT)
CONDITION CAUSE SOLUTION for 6 cycles for 6 cycles
Alert sounds but unit has been turned off. • Independent backup safety • Unplug unit. Contact 3M technical support. 70% UT 70% UT
system has been activated. (30% dip in UT) (30% dip in UT)
• Over-temperature screw loose. • Make sure over-temperature screw is completely for 30 cycles for 30 cycles
tightened. If it is missing, turn unit off and unplug it. <5% UT <5% UT
Contact 3M technical support. (>95% dip in UT) (>95% dip in UT)
CONDITION CAUSE SOLUTION for 5 sec for 5 sec
Cannot remove cassette from unit. • Cassette is too full, fluids are still • Make sure fluid is drained from cassette before sliding Power frequency (50/60 Hz) 3 A/m 3 A/m Power frequency magnetic fields should be at levels characteristic of
being infused, or clamp is open out the cassette, that fluids are no longer infusing, and magnetic field a typical location in a typical commercial or hospital environment.
proximal to the cassette. that clamp is closed proximal to the warming cassette. IEC 61000-4-8
• Warming unit is below patient • Raise unit above patient level. NOTE UT is the a.c. mains voltage prior to application of the test level.
level, creating excessive back
pressure.
CONDITION CAUSE SOLUTION
Alert indicator light illuminates and alert sounds, Under-temperature condition caused Alert should stop when temperature rises above 33°C. If
alphanumeric display alternately flashes a by very high flow using very cold alert continues, turn off unit, unplug unit and discontinue
temperature of 33°C or below and the word “LO.” fluid, or defective heater/relay. use. Contact 3M technical support.
CONDITION CAUSE SOLUTION
Alphanumeric display reads “Er 4” or “Open.” Open wire on temperature sensor. Do not use unit. Contact 3M technical support.
CONDITION CAUSE SOLUTION
Alphanumeric display reads “Er 5” or “Open.” Electrical interference. Remove the unit. Refer to biomedical technician or contact
3M technical support.
12 13
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