Beruflich Dokumente
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IT
ES
CDA3000
Operation Manual
Sizes (BG)
BG1
0,75k W
BG2
0,75...2,2kW
BG3
3,0...4,0kW
B G4
5,5...7,5kW
BG5
11...15kW
1a
H1
ANTRIEBSTEC
H1
ANTRIEBSTEC
HNIK
D-35633
H2
HNIK
Lahnau
H3
H1
ANTRIEBSTEC
H2
HNIK
H2
D-35633
H3
H3
Lahnau
D-35633
Lahnau
Typ:
Typ:
X4
Typ:
X4
X4
Netz:
Netz:
Netz:
Ausg.:
Ausg.:
H1
ANTRIEBSTEC
Ausg.:
X1
HNIK
SN.:
000.0
X1
U
00.00
0000
D-35633
SN.:
000.0
SN.:
000.0
0000
0000
00
H2
H3
Lahnau
Typ:
00.00
00.00
00
X4
Netz:
00
H1
ANTRIEBSTEC
HNIK
Ausg.:
H2
H3
D-35633
Lahnau
SN.:
000.0
X2
X2
X2
Typ:
L-
L1
L2
Ausg.:
L3
X3
0000
00
X2
X1
X3
X3
RB+
L-
L1
L2
L3
BG6
22...37k W
CDA34.045
CDA34.060
CDA34.072
CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006
ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dmploi!
RB
CDA32.004
RB+
RB
X3
L-
L1
L2
L3
X3
L1
L2
L3
ACHTU
Konde NG
ladezensator
Betrie it >3 ent- WARN
beachbsanleMin. capac ING
ten! itung time itor
dissch
Pay >3 minute
arge ATTEN
attenti
operat
s. temps TION
ion on to
manuathe du conde
de
decha
l! >3 min. nsteur rge
mode observ
dmpl
er
oi! le
L-
RB
RB+
U
CDA34.008
CDA34.010
CDA34.014
CDA34.017
B G7
45...55kW
B G8
75...132kW
CDA34.090
CDA34.110
CDA34.143
CDA34.170
CDA34.250
SN.:
000.0
00.00
X2
X1
ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dmploi!
L3
RB+
RB
ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dmploi!
L2
ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dmploi!
L-
L1
X4
Netz:
00.00
0000
00
RB+
RB
CDA34.024
CDA34.032
Dear user,
Step
Action
Comment
Signposts
Contents
1
Safety
Mechanical installation
Installation
Commissioning
Diagnose/Fault rectification
DE
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Overview
Documentation
If you want more information on the drive solutions presented here and on
the full scope of software features of the drive system, please refer to
the CDA3000 Application Manual. You can order the following
documents from us, or download them free of charge from our website at
www.lt-i.com:
CDA3000 Order
Catalogue
Application Manual
CDA3000
F1
D
to select and order components of drive system
CANLust
Communication Module
Manual
CANopen
Communication Module
Manual
PROFIBUS-DP
Communication Module
Manual
G2
G3
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
G1
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Pictograms
Attention! Misoperation may result in damage to the
drive or malfunctions.
Table of contents
Safety
1.1
1.2
1.3
Responsibility ..........................................................1-3
Mechanical installation
2.1
2.2
2.3
2.4
2.5
Installation
3.1
Overview ..................................................................3-2
3.2
3.3
3.4
3.5
3.6
DC network ............................................................3-11
3.7
3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
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Commissioning
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.6.2
4.7
4.8
4.9
Diagnosis/Fault rectification
5.1
LEDs ........................................................................5-1
5.2
5.3
5.4
5.5
5.6
Reset .......................................................................5-5
Appendix
A.1
A.2
A.3
A.4
A.5
A.6
A.7
UL approbation ......................................................A-16
A.8
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CDA3000 Operation Manual
1 Safety
1.1
Measures for
your safety
Rotating parts
Hot surfaces
Danger:
1-1
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1 Safety
Your qualification:
In order to prevent personal injury and damage to
property, only personnel with electrical engineering
qualifications may work on the device.
The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).
Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany)
During installation observe the following instructions:
Always comply with the connection conditions and
technical specifications.
Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead
and ground connections.
Do not touch electronic components and contacts
(electrostatic discharge may destroy components).
General explanation
Attention! Operating errors may
cause damage to or malfunction of
the drive.
1-2
1 Safety
1.2
Intended use
1.3
Responsibility
1-3
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1 Safety
1-4
2 Mechanical installation
2
2.1
Notes for
operation
2.1
2.2
2.3
2.4
2.5
2.2
Mounting
variants
Step
Action
Comment
Name plate
CDA3...,Wx.x
Continued
on
Wall
mounting
Page 2-2
Page 2-4
Wx.x
Cx.x
CDA3...,Dx.x
Table 2.1
CDA3000 Operation Manual
Push-through
heat sink
Page 2-7
Dx.x
2-1
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2 Mechanical installation
2.3
Wall mounting
Step
Action
Comment
Dimensional drawings/hole
spacing see Table 2.2.
The tapping area will provide
you with good, full-area contact.
CM-xxxx
E1
UM-xxxx
2-2
2 Mechanical installation
BG12)
CDA3...,Wx.x
2.4
Weight [kg]
W (width)
H (height)
D (depth)
A
C
D
Screws
BG22)
BG3
BG4
BG5
BG64)
BG7
BG8
3.5
4.4
70
6.5
120
330
218
80
320
4.8
4 x M4
7.2
170
20
250
375
325
215
360
6
4 x M5
31
300
600
305
265
555
60
412
510
380
340
485
70
245
195
270
220
40
235
260
4.8
4 x M4
40
3)
130
9
4 x M8
50
45
F3)
100
1001)
G3)
> 300
> 400
E1 (with module)
3)
BG3
BG4
BG5
BG6
BG7
BG8
BG1
BG2
H
;;;
yyy
yyy
;;;
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
2) Corresponding to cold plate version with accessory heat sink HS3X.xxx
3) Mounting clearances see Figure 2.1.
4) It is important that the air can flow from top to bottom unhindered through the device (size 6 only), if
necessary install air shields.
Table 2.2
2-3
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2 Mechanical installation
2.4
Cold plate
Step
Action
Comment
Dimensional drawings/hole
spacing see Table 2.3.
The tapping area will provide
you with good, full-area contact.
CM-xxxx
E1
UM-xxxx
2-4
2 Mechanical installation
CDA3...,Cx.x
BG1
BG2
Weight [kg]
1.6
2.3
3.2
5.2
6.4
W (width)
70
70
100
150
200
H (height)
215
240
300
D (depth)
120
145
150
A
C
BG3
50
205
BG4
85
135
230
185
200
C1
100
4.8
5.5
Screws
4 x M4
6 x M5
E1 (with module)
45
15
1001)
> 300
D
BG1
BG2
BG5
BG3
BG4
BG5
H
C
;;;
yyy
yyyy
;;;;
B
C1
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
Table 2.3
2-5
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2 Mechanical installation
(1)
Size
Power
Inverter module
PV at
4 kHz
PV at
8/16 kHz
RthK 3)
[K/W]
Ambient
temperature
BG1
0.75 kW
CDA32.004,Cx.x
48 W
55 W
0.05
650x100mm = 0.065m
45C1), 40C2)
1.1 kW
CDA32.006,Cx.x
75 W
82 W
0.05
650x460mm = 0.3m
45C1), 40C2)
1.5 kW
CDA32.008,Cx.x
95 W
105 W
0.05
650x460mm = 0.3m
45C1), 40C2)
0.75 kW
CDA34.003,Cx.x
55 W
70 W
0.05
None
45C1), 40C2)
1.5 kW
CDA34.005,Cx.x
80 W
112 W
0.05
650x460mm = 0.3m
45C1), 40C2)
2.2 kW
3.0 kW
4.0 kW
5.5 kW
7.5 kW
11 kW
15 kW
CDA34.006,Cx.x
CDA34.008,Cx.x
CDA34.010,Cx.x
CDA34.014,Cx.x
CDA34.017,Cx.x
CDA34.024,Cx.x
CDA34.032,Cx.x
106 W
135 W
172 W
210 W
255 W
315 W
400 W
148 W
162 W
207 W
268 W
325 W
400 W
510 W
0.05
0.03
0.03
0.02
0.02
0.015
0.015
BG2
BG3
BG4
BG5
1) At a power stage clock frequency of 4 kHz 2) At a power stage clock frequency of 8 kHz
3) Thermal resistance between active cooling surface and cooler
Table 2.4
2-6
2 Mechanical installation
2.5
Push-through
heat sink (Dx.x)
Step
Action
Comment
Dimensional drawings/hole
spacing see Table 2.6.
The tapping area will provide
you with good, full-area contact.
Power loss
Protection
BG3
BG4
BG5
Outside (3)
70%
75%
80%
Inside (4)
30%
25%
20%
IP54
IP54
IP54
;y
IP20
IP20
yy ;;
;;
yy
IP20
The all-round mounting collar must be fitted with a seal. The seal
must fit flush on the surface and must not be damaged:
(3)
(1) Seal
(2) Tapped hole for EMCcompatible contact
(3) Outside
(4) Inside
(2)
(4)
(1)
2-7
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2 Mechanical installation
CM-xxxx
E1
UM-xxxx
Dimensions of
breakthrough
BG3
BG4
BG5
W (width)
75
125
175
H (height)
305
305
305
Table 2.5
2-8
2 Mechanical installation
CDA3...,Dx.x
BG3
BG4
BG5
Weight [kg]
4.6
6.7
7.4
W (width)
110
160
210
H (height)
340
D (depth)
T1 138, T2 80
T1 138, T2 135
90
140
190
A1
80
100
320
C1
200
4.8
4.8
4.8
Screws
8 x M4
10 x M4
10 x M4
10
E1 (with module)
20
1001)
> 300
BG3
BG4
BG5
C1
5
B
A1
T2
T1
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
Table 2.6
2-9
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2 Mechanical installation
2-10
3 Installation
2
3.1
Overview ..................................................................3-2
3.2
3.3
3.4
3.5
3.6
DC network ............................................................3-11
3.7
3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
3-1
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3 Installation
3.1
Overview
L1 L2 L3
L1 N
H1 H2 H3
(7)
L-
L+
K1
K1
(1)
X4
(1)
X1
(8)
V
W
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
X1
(2)
FN
L+
L+
RB
RB
L-
L-
L2
(4)
X2
L3
X3
L1
L1
CDA32.xxx
CDA34.xxx
RB
(3)
PE
M
3~
(5)
Line choke1)
filter1) 2)
(2)
Mains
(3)
(4)
(5)
(6)
Braking resistor1)
Control conn. X2
Motor PTC connection X3
RS232 connection X4
(7)
Connection for
DC network
Software name plate
(8)
Explanation
Reduces the voltage distortions in the system
Suppresses line-borne interference emission
Required for repeated braking
Connection see section 3.8
For thermal monitoring of the motor, see section 3.4
For operation with KEYPADsee section 4.7/
Operation with DRIVEMANAGERsee section 4.8
Permits power exchange between servocontrollers, see
section 3.6
Indicates the shipped software status
(6)
3-2
3 Installation
3.2
compliant
installation
All inverter moduls CDA are fitted with a sheet steel housing with
aluminium-zink surface to improve the interference immunity factor as
specified in IEC61800-3, environment 1 and 2.
inverter moduls 0.37 kW to 7.5 kW are equipped with integrated line
filters. With the measuring methods specified in the standard these
inverter moduls comply with the EMC product standard IEC61800-3 for
"Environment 1" (living area) and "Environment 2" (industrial area).
3-3
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3 Installation
Note:
3-4
3 Installation
Subject
PE-terminal
equipotential bonding
Routing of cables
Table 3.1
Cable type
Supplementary
information
Use a bright backing plate. Use cables and/or ground straps with
cross sections as large as possible. Route the PE-terminal
connection for the components in a star-shaped fashion and ensure
large area contact of earthing (PE) and shielding connecting on the
PE-bar of the backing plate to establish a low-resistance HFconnection.
PE-mains connection in accordance with DIN VDE 0100 part 540
Mains connection < 10 mm
Protective conductor cross-section min. 10 mm or use 2
conductors with a cross-section of the mains supply lines.
Mains connection > 10 mm:
Use a protective conductor cross-section in compliance with
the cross-section of the mains supply lines.
3-5
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3 Installation
3.3
Grounding lead
connection
Step
Action
Ground every inverter!
Connect terminal X1
in star
configuration to the PE rail (main
ground) in the switch cabinet.
Also connect the protective
conductor terminals of all other
components, such as line reactors,
filters etc. in a star configuration to
the PE rail (main ground) in the
switch cabinet.
BG1+2
U
BG1-4
BG 5
RB+
RB+
RB
RB
L-
L-
L1 L2 L3
L- RB RB+
X1
L3
L2
L1
U1 U2 V1
CDA34.xxx
CDA32.xxx
N
L1
V2 W1 W2
U1 U2 V1
V2 W1 W2
U1 U2 V1
V2 W1 W2
PE
The motor cable, mains lead and control cable must be laid
separately from each other.
3-6
3 Installation
3.4
Motor
connection
Step
Action
Comment
X3
U
V
1
U
V
W
M
3~
X1
4
Figure 3.3 Connection of motor
3-7
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3 Installation
Terminal box
(1)
(1)
(2)
2
Thermistor (PTC)
(2)
(3)
Motor phases
(4)
;;
1
(3)
(4)
No PTC
used
Standard
PTC
Linear
voltage evaluation
TSS,
thermostatic
circuit-breaker
PTC to
DIN44082
KTY84-130, (tolerance
band yellow)
Klixon
Parameter
330-MOPTC =
OFF
DIN
KTY
TSS
Measurement
voltage UMAX
12 V
Measuring range
100 to 15 k
Tech. data
Usable type
Table 3.1
3-8
3 Installation
3.5
Mains
connection
Step
Action
Comment
Connection of the inverter module via a line choke with a short circuit voltage of 4 %
of the mains voltage (uk = 4 %) is obligatory:
1.
2.
3.
Where there is a requirement to comply with the limit values for variable-speed
electric drives (see standard EN 61800-3/ IEC 1800-3)
N
L1
CDA32.xxx
1 x 230 V
L1
K1
X1
L3
L2
L3
FN
L1
CDA34.xxx
3 x 400/460 V
L1
K1
L2
3-9
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3 Installation
Attention: Danger to life! Never wire or disconnect electrical connections while they are live! Before working on the device disconnect the power. Wait until the DC-link voltage at terminals X1/
RB+ and L- has fallen to the safety-low voltage before working on the device (approx. 5 minutes).
Mains filter
Size
Power range
Mains filter
BG1 ... 4
Internal
BG5 ... 8
11 ... 132 kW
External1)
Note:
Compliance with the limit curves (EN61800-3) to attenuate the lineborne interference voltage and the interference emitted from the inverter
module depends on
3-10
3 Installation
Wire cross-section
Inverter module
CDA32.004
CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006
CDA34.008
CDA34.010
CDA34.014
CDA34.017
CDA34.024
CDA34.032
CDA34.045
CDA34.060
CDA34.072
CDA34.090
CDA34.110
CDA34.143
CDA34.170
CDA34.250
Table 3.2
3.6
DC network
Device
connected load
[kVA]
Recommended mains
fusing (gL)
[A]
1.7
2.3
3.0
1.6
3.0
4.2
5.7
7.3
10.2
12.4
17.5
23.3
32.8
43.8
52
65
80
104
124
145
173
2.5
1 x 10
1 x 16
1 x 16
3 x 10
3 x 10
3 x 10
3 x 10
3 x 16
3 x 20
3 x 25
3 x 35
3 x 50
3 x 50
3 x 63
3 x 80
3 x 100
3 x 125
3 x 160
3 x 200
3 x 250
3 x 315
2.5
2.5
2.5
4.0
10
25
50
Threaded bolt M8
Threaded bolt M8
3-11
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3 Installation
3.7
Braking resistor
(RB)
In regenerative operation, e.g. braking the drive, the motor feeds energy
back into the inverter. This increases the voltage in the DC-link. If the
voltage exceeds a threshold value, the internal braking transistor is
activated and the regenerated power is converted into heat by way of a
braking resistor.
The switching transistor is installed as standard. The design of the
external braking resistor depends on a number of drive factors:
for example the load to be moved, the required dynamics of the drive or
the braking and cycle duration.
L+
RB
RB
X1
3-12
3 Installation
3.8
Control
connections
Step
Action
Comment
D- 35633 Lahnau
Bulk customers
3-13
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3 Installation
3.8.1 Choice of
terminal
assignment
Selection
Typical applications
Control method
Serial commissioning
Terminal assignment
Continued
on
Page 4-12
Commissioning
Assignment 1
Page 3-16
Assignment 2
Page 3-17
Assignment 1
Page 3-16
Assignment 2
Page 3-17
Assignment 3
Page 3-18
Attention: With the SFC motor control mode (Sensorless Flux Control)
no lifting drives and no applications with regenerative load
torque1) can be operated at present.
1)
All machinery counteracts the drive with a static torque. The static
torque is generally termed load torque. If this load torque acts in the
direction of movement, such as in lifting mechanisms, during lowering,
then the term regenerative load torque is used.
Note:
3-14
3 Installation
3.8.2 Specification of
control
terminals
Des.
Specification
ISA00: U IN = +10 V DC, 10 V DC, IIN = (0) 4-20 mA DC,
switchable by software
ISA01: UIN = +10 V DC
Tolerance U: 1% v. M., I: 1% of MV
24 V digital input, PLC-compatible
Switching level Low/High: <4.8 V / >8 V DC
Resolution 10-bit
Rin=110k
Floating against digital ground
Tolerance U: 2.5% of MV
Uout=+10 V DC, ROUT=100
Imax=5 mA, short-circuit-proof
Analog
inputs
ISA00
ISA01
Analog
output
OSA00
Digital
inputs
ISD00
ISD01
ISD02
ISD03
ENPO
Digital
outputs
Relay
output
Motor
temperature
Voltage
supply
PLC-compatible
Switching level Low/High: <5 V / >18* V DC
Imax at 24 V = 10 mA
RIN = 3 k
OSD00
OSD01
OSD02
PTC1/ 2
+10.5V
+24V
*In the range >5 V / <18 V the response of the inputs is undefined.
3-15
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3 Installation
3.8.3 Terminal
assignment 1
Parameter
X2
Des.
20
OSD02
14
19
OSD02
11
18
OSD02
12
17
DGND
Digital ground
16
OSD01
15
OSD00
14
DGND
Digital ground
13
UV
12
ISD03
Not assigned
S1
11
ISD02
STL
10
ISD01
STR
ISD00
ENPO
ENPO
UV
UV
OSA00
AGND
Analog ground
0 ... 10 V corresponds to
ISA01
Not assigned
ISA00
Not assigned
UR
K0
+24V
H1
152-ASTER = DRV_1
K1
M
3~
0 ... 10 V
N1
Function
Relay contact
for Ready
message
Auxiliary voltage 24 V
Auxiliary voltage 24 V
3-16
3 Installation
3.8.4 Terminal
assignment 2
Parameter
X2
Des.
20
OSD02
14
19
OSD02
11
18
OSD02
17
DGND
Digital ground
H2
16
OSD01
Standstill message
H1
15
OSD00
14
DGND
Digital ground
K0
+24V
Function
12
Relay contact
for Ready
message
13
UV
S2
12
ISD03
S1
11
ISD02
STL
10
ISD01
STR
ISD00
ENPO
ENPO
UV
UV
OSA00
AGND
Analog ground
0 ... 10 V corresponds to
ISA01
Not assigned
ISA00
Reference 0 V ... + 10 V
UR
0 ... 10 V
N1
R1
152-ASTER = ROT_6
10 k
Auxiliary voltage 24 V
Auxiliary voltage 24 V
Note:
3-17
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3 Installation
3.8.5 Terminal
assignment 3
Parameter
K0
+24V
H2
H1
Function
19
OSD02
11
18
OSD02
12
Relay contact
for Ready
message
17
DGND
Digital ground
16
OSD01
14
DGND
Digital ground
13
UV
12
ISD03
Encoder track B
11
ISD02
Encoder track A
STL
10
ISD01
Start/Stop anti-clockwise
STR
ISD00
Start/Stop clockwise
ENPO
ENPO
UV
UV
OSA00
AGND
Analog ground
ISA01
ISA00
Reference 0 V ... + 10 V
UR
10 k
(1)
14
Standstill message
N1
10 k
OSD02
OSD00
0 ... 10 V
R1
Des.
20
15
M
3~
R2
X2
(1)
N2
152-ASTER = ROT_2
Auxiliary voltage 24 V
Auxiliary voltage 24 V
Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control
mode FOR. For notes on the rotary encoder see Figure 3.10.
3-18
3 Installation
3.8.6 Encoder
Specification
Digital
inputs
ISD02
ISD03
Connecting
cable
512, 1024 ...to 16384 pulses per rev (2n where n = 5 to 14).
+
NPN
A
PNP
LRmax =
nmax =
Calculated:
9 10
LR max = --------------- = 1500 pulses per rev.
6000
Selected:
Reasoning:
n min
3000 1
= ----------- --------LR min
LR =
nmin =
3-19
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3 Installation
3-20
4 Commissioning
4 Commissioning
1
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.6.2
4.7
4.8
4.9
4.1
Choice of
commissioning
5
Standard commissioning
KEYPAD commissioning
DRIVEMANAGER commissioning
Serial commissioning
4-1
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4 Commissioning
4.2
Standard
commissioning
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.
Step
Start drive
Action
Note
Quick jog = 50 Hz
Check that your drive can be run at Slow jog = 20 Hz
the factory set (FS) rotating field
Acceleration ramp1)
frequency and ramps.
Deceleration and stop ramp 1)
3
4
5
6
7
Commissioning is completed.
Note:
4-2
4 Commissioning
Input signals of
terminal assignment 1
(152-ASTER = DRV_1)
303-FMAX1
FMAX
590-ACCR1
f [Hz] 0
592-DECR1
270-FFIX1
594-STPR1
303-FMAX1
FMAX
STR
1
0
STL
1
0
S1
1
0
2
t [s]
Figure 4.1 Example of a quick/slow jog driving profile for two directions
Output signals of
terminal assignment 1
(152-ASTER = DRV_1)
FMAX
f [Hz] 0
FMAX
H1 0
K1 0
t [s]
4-3
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4 Commissioning
4.3
KEYPAD
commissioning
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.
Step
Action
Note
4
5
Start drive
1
2
3
4
5
Commissioning is completed.
4-4
4 Commissioning
Note:
303-FMAX1
FMAX
FFTB1
R1
FFTB3
FFTB2
R1
R1
R1
f [Hz] 0
FMAX
3
Input signals
terminal assignment 2
(152-ASTER = ROT_6)
R1
STR
1
0
STL
1
0
S1
1
0
S2
1
0
10 V
5V
0V
Output signals
terminal assignment 2
(152-ASTER = ROT_6)
H2
H1
t [s]
H1 = Reference reached
H2 = Standstill
Reference
S2 (ISD03)
S1(ISD02)
ISA00
active
inactive
inactive
inactive
Table 4.1
4-5
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4 Commissioning
4.4
DRIVEMANAGER
commissioning
All data of the motor (rating plate data) and the encoder are
available.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
The main window contains the Initial commissioning button. Click on it to
open up the Wizard, which will guide you in four steps through the
commissioning process.
4-6
4 Commissioning
1. Preset solution...
As a check, the
terminal diagram and
specimen
applications are
illustrated.
3
2. Control method...
5
Meaning
VFC
SFC
FOR
Table 4.2
Application
4-7
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4 Commissioning
3. Motor data...
Note:
The data of the motor nominal point (max. rated power output
of the motor) must always be entered. In 87 Hz applications
(motor: 230 V, delta configuration) the converted 87 Hz data
must be entered. For more information refer to the CDA3000
Application Manual.
Step
1
2
3
4
Action
Note
Apply setting
4-8
4 Commissioning
2
4. Change basic settings...
Test setting
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
Step
Note
Action
4-9
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4 Commissioning
Step
6
7
Action
Note
Commissioning is completed.
Input signals
303-FMAX1
FMAX
590-ACCR1
592-DECR1
594-STPR1
f [Hz] 0
FMAX
R1
STR
1
0
STL
1
0
10 V
5V
0V
R2
10 V
5V
0V
t [ms]
Figure 4.4 Example of a driving profile for two directions with correction
reference (R2), 152-ASTER = ROT_2
FOR setting
4-10
4 Commissioning
4.5
Direction check
Precondition:
Inverter module is fully connected.
The motor planned for the application is correctly connected.
Device set to VFC mode = Voltage Frequency Control (factory
setting).
(1)
(2)
Action
Note
Precondition:
Inverter module is fully connected.
The motor with encoder planned for the application is correctly
connected.
2
L
Action
Note
Left
4-11
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4 Commissioning
4.6
Serial
commissioning
4.6.1 Serial
commissioning
with KEYPAD
Precondition:
Note:
Action
Note
Presentation
= load/save with
SMARTCARD
CARD
start
enter
Choose WRITE.
CARD
start
enter
stop
return
CARD
start
enter
stop
return
READY appears.
= Save operation
completed without
error
4-12
CARD
4 Commissioning
Step
Action
Note
Presentation
1
CARD
= load/save with
SMARTCARD
CARD
start
enter
Choose READ.
CARD
start
enter
stop
return
CARD
3
start
enter
stop
return
READY appears.
= Load operation
completed without
error
Note:
CARD
4-13
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4 Commissioning
4.6.2 Serial
commissioning
with
DRIVEMANAGER
Precondition:
Step
4a
4b
5
Download data set from file
into device
Remember to save
the setting.
Action
Comment
Connect your PC to the inverter module of the next drive and switch on the
power to the inverter.
With icon establish a link
between the DRIVEMANAGER
and the newly connected
device.
With icon load the data set
The data set is stored in the device as
saved in step 4 into the
user data set 1.
device.
With icon select the main
window.
Save the setting with
button
->
Repeat steps 4 ... 7 on each of the other drives.
4-14
4 Commissioning
4.7
Operation with
KEYPAD KP200
The KEYPAD can be plugged directly into the inverter module ( X4).
SMART
CARD
(1)
(2)
(1)
(2)
(3)
Current menu
(4)
(5)
(6)
(5)
(3)
(4)
VAL
Hz
(6)
stop
return
start
enter
start
enter
stop
return
Table 4.3
Menu structure
VAL
Actuals
select
display
Capacity indicator
CTRL
PARA
Subject area
select
Parameter
select
change
Initial
commissioning
Drive
control
4-15
CARD
SMARTCARD
read
write
Write
protection
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4 Commissioning
The parameters in the PARA menu are grouped into subject areas
according to their functions, in order to provide a clearer overview.
Only the parameters to which the current user level permits access
can be changed.
PARA
start
enter
stop
return
PARA
start
enter
stop
return
PARA
start
enter
stop
return
4-16
start
enter
PARA
0...9
PARA
4 Commissioning
CARD MENU
Meaning
Read all parameters from SMARTCARD
Parameters from subject area,
e.g. B. _27RS (reference structure)
Store all parameters on the SMARTCARD
Write-protect the SMARTCARD
Cancel the write protection
4-17
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4 Commissioning
4.8
Operation with
DRIVEMANAGER
Precondition:
H1 H2 H3
X4
RS232
3mm
ax.
RS232
D RIV E
M AN AG ER
!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dmploi!
CCD-SUB90X
X2
X3
X1
Function
Menu
Digital scope
Control drive
Connect to device
Bus initialization,
change setting
4-18
4 Commissioning
4.9
Parameter list
(selection)
Name
Unit
Function
Factory
setting
01-MODE
150-SAVE
READY
152 -ASTER
DRV_1
180 -FISA0
off
181 -FISA1
off
242 -FOS02
off
270-FFIX1
Hz
20
301 -FMIN1
Hz
303 -FMAX1
Hz
50
330-MOPTC
off
590 -ACCR1
Hz/s
20
592 -DECR1
Hz/s
20
594 -STPR1
Hz/s
20
Last error
95-ERR1
Your
setting
READY
152 -ASTER
DRV_1
Hz
Fixed frequency
20
Hz
303 -FMAX1
Hz
50
OFF
590 -ACCR1
Hz/s
20
592 -DECR1
Hz/s
20
594 -STPR1
Hz/s
20
Pulses
Lines per revolution of encoder
per rev
4-19
1024
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4 Commissioning
Name
Unit
Function
Factory
setting
180 -FISA0
OFF
Hz
Table frequency 2
10
602-FFTB2
Hz
Table frequency 3
15
603-FFTB3
Hz
Table frequency 4
20
4-20
Your
setting
5 Diagnosis/Fault rectification
5.1
LEDs ........................................................................5-1
5.2
5.1
LEDs
5.3
5.4
5.5
5.6
Reset ........................................................................5-5
At the top right of the inverter module there are three status LEDs colored
red (H1), yellow (H2) and green (H3).
Device status
H1 H2 H3
Power on
Ready (ENPO set)
In service/Auto-tuning active
Warning
Error
(flash code)
5-1
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5 Diagnosis/Fault rectification
5.2
Error messages
Flash code of
red LED H1
Display
KEYPAD
1x
2x
Explanation
Cause/Remedy
E-CPU
Collective error
Power-off, remove all control signals, power-on. If error recurs, inform LTi
Service.1)
E-OFF
Undervoltage shut-off Check power supply. Also occurs briefly in response to normal power-off.
3x
E-OC
Current
overloadshut-off
4x
E-OV
5x
E-OLM
6x
E-OLI
Device safety
shut-off
7x
E-OTM
Motor temperature
too high
8x
E-OTI
Inverter overheating
Voltage overload
shut-off
Motor
protectionshut-off
Table 5.1
Error messages
5-2
5 Diagnosis/Fault rectification
Service time: Monday to Friday from 8.00 a.m to 5.00 p.m (MEZ)
Telefon: +49 6441 966-180
E-Mail: helpline@lt-i.com
Internet: http://drives.lt-i.com - Support & Service - Trouble Ticket
If you are looking for further assistance in service incidents, we - the
specialists from the Service & Support-Center - will be glad to help you.
Service time: Monday to Friday from 8.00 a.m to 5.00 p.m (MEZ)
Telefon: +49 6441 966-888
E-Mail: service@lt-i.com
Note:
If you need any further advice, you will find all services we
offer in our order catalogue Support & Service. You can
download the order catalogue from our website http://
drives.lt-i.com under the category with the name.
5-3
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5 Diagnosis/Fault rectification
5.3
User errors in
KEYPAD
operation
Error
Cause
ATT1
ATT2
ATT3
Reset error.
ATT4
Change value.
ATT5
Reduce value.
ATT6
Increase value.
ATT7
ERROR
Invalid password
Table 5.2
5.4
User errors in
SMARTCARD
operation
Error
Meaning
Errors in power
switching
SMARTCARD write-protected
ERR92
ERR93
ERR94
ERR96
ERR97
ERR98
ERR99
Use different
SMARTCARD
Error
Power on. Inverter module
shows no response (LEDs
off).
Remedy
ERR91
Table 5.3
5.5
Remedy
Cause
If switching is too frequent,
the device protects itself by
means of high-resistance
isolation from the system.
5-4
Remedy
After a rest phase of a few
minutes the device is ready
to start once again.
5 Diagnosis/Fault rectification
5.6
Reset
The reset function is divided into two areas with differing effects.
Parameter reset restores to the last value stored in the device. Device
reset restores the entire data set to factory setting (delivery defaults).
If you are in the setup mode of a parameter and press the two cursor keys
simultaneously, the parameter you are currently editing will be reset to the
last setting stored (= saved with parameter 150-SAVE).
In the Active device menu, the Reset to factory setting option can be
used to restore the delivery defaults of the device.
4
Note:
5-5
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5-6
Appendix
2
A.10
A.11
A.12
A.13
A.14
A.15
A.16
A.17
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The maximum permissible inverter output current and the peak current
are dependent on the mains voltage, the motor cable length, the power
stage switching frequency and the ambient temperature. If the conditions
change, the maximum permissible current capacity of the inverter
modules also changes. Refer to the following graphs and tables.
I
IN
(1)
Continuous
(2)
(3)
(4)
Pulse mode
Inverter modules 0.37 to 15 kW
I/IN = approx. 2.2 (at 4, 8, 16 kHz)
Inverter modules 22 to 90 kW
I/IN = approx. 1.8 (at 4, 8 kHz)
(3)
(4)
(2)
1
(1)
25
40
45
50
f [Hz]
I eff =
1 n
2
--
I t
T i=1 i i
Rec. 4-pole
Inverter module standard motor
[kW]
Switching
frequency of
power stage
[kHz]
Rated
current [A]
CDA32.004,Cx.x1)
0.75
4
8
16
4
4
3
7.2
7.2
5.4
7.2
7.2
5.4
CDA32.006,Cx.x1)
1.1
4
8
16
5.5
5.5
4.3
9.9
9.9
7.7
9.9
9.9
7.7
CDA32.008,Cx.x1)
1.5
4
8
16
7.1
7.1
5.5
12.8
12.8
8
12.8
12.8
9.9
A-2
Switching
frequency of
power stage
[kHz]
Rated
current IN[A]
0.75
4
8
16
2.2
2.2
1.0
2.2
2.2
1.0
4
4
1.1
4
4
1.8
CDA34.005,Cx.x1)
1.5
4
8
16
4.1
4.1
2.4
4.1
3.6
-
7.4
7.4
4.3
7.4
7.4
4.3
CDA34.006,Cx.x1)
2.2
4
8
16
5.7
5.7
2.6
5.7
5.7
-
10.3
10.3
4.7
10.3
10.3
4.7
CDA34.008,Wx.x
3.0
4
8
16
7.8
7.8
5
7.8
7.8
-
14
14
7.8
14
14
9
CDA34.010,Wx.x
4.0
4
8
16
10
10
6.2
10
8.8
-
18
16.5
7.8
18
18
11
CDA34.014,Wx.x
5.5
4
8
16
14
14
6.6
14
12.2
-
25
21
9.2
25
21
11.9
CDA34.017,Wx.x
7.5
4
8
16
17
17
8
17
13.5
-
31
21.2
9.2
31
31
14.4
CDA34.024,Wx.x
11
4
8
16
24
24
15
24
24
-
43
40
22
43
43
27
CDA34.032,Wx.x
15
4
8
16
32
32
20
32
28
-
58
40
22
58
58
36
CDA34.045,Wx.x
22
4
8
45
45
45
39
68
54
68
68
CDA34.060,Wx.x
30
4
8
60
60
60
52
90
71
90
90
Rec. 4-pole
Inverter module standard motor
[kW]
CDA34.003,Cx.x
at 400V2)
at 460V3)
A-3
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Rec. 4-pole
Inverter module standard motor
[kW]
Switching
frequency of
power stage
[kHz]
Rated
current IN[A]
at 400V2)
Rated
current
IN[A]
at 460V3)
CDA34.072,Wx.x
37
4
8
72
72
72
62
112
78
112
112
CDA34.090,Wx.x
45
4
8
90
90
90
78
135
104
135
135
CDA34.110,Wx.x
55
4
8
110
110
110
96
165
110
165
165
CDA34.143,Wx.x
75
4
8
143
143
143
124
215
143
215
215
90
4
8
170
170
170
147
255
212
255
255
110
210
210
132
250
250
255
300
CDA34.170,Wx.x
CDA34.250,Wx.x
A-4
CDA34.003
CDA34.005
CDA34.006
Technical data
CDA32.008
Designation
CDA32.006
CDA32.004 to CDA34.006
CDA32.004
0.75 kW
1.1 kW
1.5 kW
0.75 kW
1.5 kW
2.2 kW
Voltage
3 x 0 ... 230 V
3 x 0 ... 400/460 V
4.0 A
5.5 A
7.1 A
2.2 A
4.1 A
5.7 A
7.2 A
9.9 A
12.8 A
4.0 A
7.4 A
10.3 A
0 ... 400 Hz
4, 8, 16 kHz
1 x 230 V
-20 % +15 %
Mains voltage
Device connected load
1.7 kVA
2.3 kVA
3 x 460 V
-25 % +10 %
3.0 kVA
1.6 kVA
3.0 kVA
4.2 kVA
3 % max.
50/60 Hz 10 %
50/60 Hz 10 %
4 kHz
48 W
75 W
95 W
55 W
80 W
106 W
8/16 kHz
55 W
82 W
105 W
70 W
112 W
148 W
1.6 kW
at 360
100
56
180
A-5
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CDA34.014
CDA34.017
CDA34.024
CDA34.032
CDA34.045
CDA34.060
Technical data
CDA34.010
Designation
CDA34.008
CDA34.008 to CDA34.060
3.0 kW
4.0 kW
5.5 kW
7.5 kW
11 kW
15 kW
22 kW
30 kW
3 x 0 ... 400/460 V
7.8 A
10 A
14 A
17 A
24 A
32 A
45 A
60 A
14 A
18 A
25 A
31 A
43 A
58 A
68 A
90 A
0 ... 400 Hz
0 ... 200 Hz
4, 8, 16 kHz
4, 8 kHz
Mains voltage
Device connected load
7.3 kVA 10.2 kVA 12.4 kVA 17.5 kVA 23,3 kVA
Asymmetry
3 % max.
Frequency
50/60 Hz 10 %
135 W
162 W
172 W
207 W
210 W
268 W
255 W
325 W
315 W
400 W
400 W
510 W
32.8
kVA
43.8 kVA
777 W
933 W
1010 W
1220 W
6.0 kW
at 90
6.0 kW
at 90
6.0 kW
at 90
81
47
22
18
A-6
CDA34.110
CDA34.143
CDA34.170
CDA34.170
CDA34.250
Technical data
CDA34.090
Designation
CDA34.072
CDA34.072 to CDA34.250
37 kW
45 kW
55 kW
75 kW
90 kW
110 kW
132 kW
Voltage
3 x 0 ... 400/460 V
72 A
90 A
110 A
143 A
170 A
210 A
250 A
108 A
135 A
165 A
214 A
255 A
255 A
300 A
0 ... 200 Hz
4, 8 kHz
4 kHz
4
3 x 460 V
-25 % +10 %
Mains voltage
Device connected load
52.5 kVA
65.6 kVA
80 kVA
104 kVA
124 kVA
145 kVA
173 kVA
3 % max.
Frequency
Power loss at
Power stage clock
frequency
50/60 Hz 10 %
4 kHz
1270 W
1510 W
1880 W
2450 W
2930 W
3405 W
4043 W
8 kHz
1530 W
1820 W
2290 W
2970 W
3550 W
13
12
10
5.6
A-7
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A.3 Ambient
conditions
Characteristic
Temperature
range
in operation
in storage
in transit
Mechanical
strength to
IEC 68-2-6
Protection
in stationary
use
in transit
Device
IP20 (NEMA 1)
Cooling
method
Touch protection
VBG 4
Mounting height
Note:
Inverter module
A-8
Thermal connection to
cooler
Distribution of
power loss
Size
Power
Heat sink
Housing
BG 1/2
BG 3
BG 4
BG 5
0.37 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
approx. 65%
approx. 70%
approx. 75%
approx. 80%
approx. 35%
approx. 30%
approx. 25%
approx. 20%
Size
Power
[kW]
BG 1
BG 2
BG 3
BG 4
BG 5
0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
70
70
100
150
200
193
218
303
303
303
50
90
120
65
80
165
200
260
215
300
Thermal resistance
Rth
Size
Power
[kW]
BG 1
BG 2
BG 3
BG 4
BG 5
0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
0.05
0.05
0.03
0.02
0.015
Cooler
Heat transfer
compound
CDA3000
backing plate
Note:
A-9
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Subject
Current
configuration of
inverter module
The sum total of the motor currents must be less than the rated output
current of the inverter module
of motor currents, (IM1 + IM2 + IMn ) < Iinverter
Motor control
method
Motor choke
A motor output choke must always be used. The motor choke limits the
du/dt and thus the leakage currents, and protects again switching
voltage overload resulting from switching of the motor inductance.
Motor cable length The total length of the overall motor cable is produced by adding the
individual lengths per motor.
Motor protection
If the motor outputs are very different, problems may occur on startup
and at low speeds. This is because of the high stator resistance of small
motors and the resultant high voltage drop on the stator coil.
In practice: With a power ratio of around 1:4 between the motors, the
starting torque of the smallest motor is still approx. 70%
of the nominal torque. If the torque of approx. 70% is not
sufficient, a larger motor must be used.
If all the motors are started together, the small motor will
start up later, because the slip frequency is higher.
Speed
proportionality
Connecting
individual motors
A-10
Action
A-11
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f [Hz]
0
STR (Start/Stop) 1
0
power stage 1
0
TENMO
TENMO
A-12
Change
4 kW inverter,
Without line choke
mains impedance compared to
6 mH
with line choke
99 %
18.9 A
9.7 A
-48 %
8.5 A
6.23 A
-27 %
Commutation notches
referred to the mains
voltage
28 V
8V
-70%
Nominal life
2 to 3 times
nominal life
+100 to 200 %
33 %
-67 %
Table A.1
4
Mains voltage asymmetry (example)
Asymmetry of mains
voltage
4 kW inverter, mains
impedance 0.6 mH
4 kW inverter, mains
impedance 6 mH
0%
+3 %
-3 %
0%
+3 %
-3 %
18.9 A
25.4 A
25.1 A
9.7 A
10.7 A
11 A
8.5 A
10.5 A
10.2 A
6.2 A
6.7 A
6.8 A
Table A.2
Recommended:
The example shows that the benefits of a line choke with 4 % short-circuit
voltage are multi-faceted. We therefore recommend that you use a line
choke as a matter of course.
A-13
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Industrial area
Living area
Industrial area
Living area
Industrial area
Living area
CDA32.004
1)
1)
20
10
25
10
CDA32.006
25
10
20
10
25
10
CDA32.008
25
10
20
10
25
10
CDA34.003
10
10
25
10
1)
1)
CDA34.005
10
10
25
10
25
1)
CDA34.006
10
10
25
10
25
1)
CDA34.008
25
10
25
10
25
1)
CDA34.010
25
10
25
10
25
1)
25
102)
25
1)
25
2)
25
1)
CDA34.014
CDA34.017
1)
1)
Table A.3
10
10
10
A-14
Living area:
Industrial area:
1)
For 10 m and/or 25 m the emitted interference was beyond the specified limit values. However, this does not mean that the line filter is
ineffective, but only that it has no optimal effect over the entire frequency band. An external line filter must therefore be used in order to
comply with the standard.
2)
Measuring
method:
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A.8 UL approbation
UL-Certification
The description of all measures to maintain UL approbation is to be found
in the document
UL-Certification (ID No: 0927.01B.X.xx).
X7
X4
H1 H2 H3
BG3+4
X7
BG5
X4
!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dmploi!
H1 H2 H3
BG1+2
!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dmploi!
X7
X4
U
V
L+
L+
RB
RB
L-
L-
L1
N
L2
L3
L3
X3
!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dmploi!
X6
X2
L+
X1
RB
X6
X2
X3
X1
L-
L1 L2 L3
L1
L- RB L+
L2
L3
CDA32.XXX
CDA34.XXX
X1
Figure A.1
Terminal
Explanation
X1
Power connections
X2
Control connections
X3
X4
X6
X7
A-16
X6
X2
X3
VAL
Hz
BG8
start
enter
stop
return
H1 H2 H3
X7
X4
U
X6
RB
X2
L+
X3
LL1
L2
L3
VAL
Hz
VAL
Hz
start
enter
stop
return
H1 H2 H3
start
enter
stop
return
X7
X6
X4
X2
X7
X4
BG7
X6
BG6
X2
X3
X1
X3
L1 L2 L3 L+ L- RB U
V W
5
X1
L1 L2
L3
L+
L-
RB
A
Figure A.2 Layout of CDA3000 inverter moduls, sizes 6 to 8
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A-18
Notes on EN 61000-3-2 EN
Riferimento ad EN 61000-3-2 IT