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1 2 3 4

B135 2BSST CH A PSB R1 B135 2BSST 875 CH A 2.5BSST2 IN OUT SM B135 2BSST 875 CH B B135 2BSST CH B PSB R1
J1 PIJ101 1 1P2
1 PI1P201 1P1
PI1P101 1 J2COJ2 J1 CO1P1
1P1 CO1P2
1P2 COJ1
J1
1 PIJ201 PIJ101 1 1 PI1P101 PI1P201 1 1 PIJ101
PIJ102 2 2 PI1P202 PI1P102 2 +60V
RLY- PIJ103 RLY-
2 PIJ202 CH MUTE RELAYS COR60
R60 PIJ102 2 2 PI1P102 PI1P202 2 2 PIJ102 CORRL
RRL
A 3 3 PI1P203 PI1P103 3 3 PIJ203RL- PIRL8012 PIRL801 PIRL7012 PIRL701 PIR6001 1k5 PIR6002 PIJ103 3 3 PI1P103RLY- RLY++ PI1P203 3 3 PIJ103
RLY+ PIRRL01
100R PIRRL02
A
+33V PIJ104 4 4 PI1P204 RL+ PI1P104 4 4 PIJ204RL+
CORL8C
RL8C + CORL7C
RL7C + PIJ104 4 4 PI1P104RL+ PI1P204 4 4 PIJ104
PIJ105 5 TEMP2 PI1P105
5 PI1P205 5 5 PIJ205TMP PIJ105 5 5 PI1P105 TEMP1 PI1P205 5 5 PIJ105
PIRM102 PIJ106 6 6 PI1P206 PI1P106 6 RLY+PIJ106
PISW101
T
PISW102 6 PIJ206 PIJ106 6 6 PI1P106 PISW101
T
PISW102 PI1P206 6 6
PIJ107 7 7 PI1P207 PI1P107 7 7 PIJ107 7 7 7 7 PIJ107
10k0

CORM1 PIJ207 PI1P107 PI1P207


RM1
CODMT
DMT
PIQM03 PIJ108 8 8 PI1P208 COSW1
SW1
PI1P108 8 8 PIJ208 PIJ108 8 8 PI1P108
SW1
PI1P208 8 8 PIJ108
PPIDMT02
IRM101 COQM
QM PIJ109 9
PIRM201 499R PIRM202 24V
PIDMT01
PIQM01 455TA 9 PI1P209 802L-80 PI1P109 9 9 PIJ209 PIJ109 9 9 PI1P109
802L-80 PI1P209 9 9 PIJ109
CORM2 PIJ1010 10 10 PI1P2010 PI1P1010 10 10 PIJ2010 PIJ1010 10 10 PI1P1010 PI1P2010 10 10 PIJ1010
RM2
PIQM02 PIJ1011 11 11 PI1P2011 PI1P1011 11 11 PIJ1011 11 11 11 11 PIJ1011
+

PIJ2011 PI1P1011 PI1P2011


PICT01 PICT02
COCT
CT PIJ1012 12 12 PI1P2012 PI1P1012 12 12 PIJ2012 PIJ1012 12 12 PI1P1012 PI1P2012 12 12 PIJ1012
100uF/50V PIJ1013 13 13 PI1P2013 PI1P1013 13 13 PIJ2013 PIJ1013 13 13 PI1P1013 PI1P2013 13 13 PIJ1013
PIJ1014 14 14 PI1P2014 PI1P1014 14 14 PIJ2014 PIJ1014 14 14 PI1P1014 PI1P2014 14 14 PIJ1014
MUTE
PIJLED201 PIJLED20 PIJLED203 2LG PIJ1015 15 15 PI1P2015 PI1P1015 15 15 PIJ2015 PIJ1015 15 15 PI1P1015 PI1P2015 15 15 PIJ1015 PIJLED10 PIJLED102 PIJLED103
PIJ1016 16 16 PI1P2016 PI1P1016 16 16 PIJ2016 PIJ1016 16 16 PI1P1016 PI1P2016 16 16 PIJ1016 1LG
COJLED2
JLED2 PIJ1017 17 17 PI1P2017 PI1P1017 17 17 PIJ1017 17 17 17 17 PIJ1017 COJLED1
1
2
3

JLED1

1
2
3
PIJ2017 PI1P1017 PI1P2017

2.5BSST2 LED PWR SW


B B
LED COLOR OPTION

3
2
1
COLED2
LED2 COLED1
LED1
PIS103 PIS102 PIS101
J2
PIR102 COR1
R1
4PILED204
PIR101 1
PILED201
COS1 1PILED101 4PIR401 COR4
PILED104 R4 PIR402
J1

3 PIJ203 PIJ101 1
5 2 2PILED102 5
2 PIJ202 PIR202 COR2
R2 PIR201
PILED205 PILED202 PILED105
PIR501 COR5
R5 PIR502 PIJ102 2
1 PIJ201
6PILED206 PILED2033 3PILED103 6PIR601 PIJ103 3
PIR302 COR3
R3 PIR301 PILED106 COR6
R6 PIR602

MUTE
PIJ305 PIJ304 PIJ303 PIJ302 PIJ301

5
4
3
2
1
J3
COJ3

J10
COJ10

1
2
3
4
5
PIJ10 1 PIJ10 2 PIJ10 3 PIJ10 4 PIJ10 5
C C

PIRL309 PIRL308

RL3
CORL3
PIRL3011 PIRL306
C93401
PIRL3013 PIRL304

+5V STBY
PIRL3016 PIRL301
+
PID301
D3
COD3 PID303

PIQ303
From PIC Q3
COQ3
A42
PIQ301

PIQ302
Title
D D
2.5BSST2 CHANNEL MUTE OVERVIEW SCHEMATIC
Size Number Revision
GND
A4
2.5BSST2 START BOARD Date: 10-02-2013 Sheet of
File: Z:\2.5BSST\..\2.5BSST2 Channel Mute Schematic.SchDoc
Drawn By:
1 2 3 4
1 2 3 4 5 6 7 8 9 10

29db
FID1 CH2 JSE2 CH1

A * DGN GAIN R65 3 3 JSE1 A


SW3 1 2
1k5 D2 D9 1 2
G2 G1

JSE2

JSE1
FIDUCIAL + + JXL1
23db JXL2
11 12 13

21
22
23
RL2C RL9C
FID2 P1A
STEREO JBAL1

1
2
3
JBAL2

1
2
3
5 4 3 2 1 P2A 5 4 3 2 1 P1B
R62 P2B
MODE PSE2A PSE1A
1k5 D1 D10 JBL2 JBL1 PSE1B
FIDUCIAL + + PSE2B

2
3

2
3
SW2
B2- B2+ B1- B1+

FID3 MONO RL1C RL10C

R66
SE 1k5 D4
SE2 SE1 SG1
D3
B FIDUCIAL + + B

NC

NC

NC

NC
NO

NO

NO

NO
RL6A RL6B RL5B

Left Side
RL5A
INPUT RL3C RL4C

Right Side SW1
R61
1k5 D5 D6
1+

S2+
S2-
1-
BAL + +
CM2 47N RL5C RL6C CM1 47N

NC

NC
NO

NO
RL7A
NC R60 NC

B2++
RL7B

B2--
J2 1k5 D7 D8
RL4B RL4A J1
RLD RLA

100R*

100R*
1 NO + + NO 1

R1S

R1T
100R*

100R*
R2S
RL8A

R2T
RLC RLB
2 RL8B RL7C RL8C
2
RL- RL-
3 3
CHA 4 RL+
CB1 CB2 CA1 CA2
RL+
4 CHB
C SG1 10K TMP 470pF* 470pF* 470pF* 470pF* TMP 10K SG1 C
5 5
2++ 2+ B1++ 1++
5K 6 6 5K
buffer

buffer
SG1 7 SG2 7 SG1
2-- 2- B1-- 1--
5K 8 8 5K
PIN2 pwr amp in PIN1
9 RL3A 9

+
10K buffer amp out 2BO 2B2 2B4 1B4 1B2 1BO 10K
10 1k1* 1k1* 1k1* 1k1* 10

NO
NC
+

C1A
11 OUT 2 R6A R6B
NO
R3 R5 68uF/10V 11
NC

C1 RL3B
pwr amp

pwr amp
12 68uF/10V 12
OUT2 V1B OUT1
13 RL9A RL10A 13
14 NC NC RL9B RL10B 14

REG1A
REG2A
100K

100K
BP3 BP2
15

0R0

0R0
NC NC 15
PG2 PG1
16 NO NO 16
17 RL1A RL2A V1A
NO 1B3
NO 1B1
17
RL1B
2B1

2B3

D BP4 RL2B BP1 D


REG3A

REG1B
R4 R6

1k3*

1k3*
10k0*
SG1 GSPK 10K VR1A GSPK SG1

10K
V2A
R6C R6D 0R0
1k3*
1k3*

VR1B
REG3B

REG2B
10k0*

10k0*

TGND TGND
10K

V2B X
1k5*
VR2
R3V R1V SH1
V2 SG1
W1 1k5* W2
JEXT
TUNING LOOP 1k5*
T1 TUNING LOOP
R2V 1 IN
RC DD T2
1k0
D 2 REM TURN ON
A T3
AC

+ 3
U1 OUT
CA 4 LTD
+
AC
-

LM317LBDG P.O. BOX 2170, 677 NEAL DR. PETERBOROUGH, ON. CANADA K9J 7Y4
10uF/35V DFO4S PHONE (705) 742-5325 FAX (705) 742-0882 WWW.BRYSTON.CA
E E
B TO START PCB Title :
C
2.5BSST2 IN OUT SM R1
J TRG File : 2.5BSST2 IN-OUT SM R1 Sheet : 1 of 1 Rev : 1
Date : Nov 2012 Drawn : DGN
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

254PW03E0140-S1F2H

J3 3 2 1

B J2 J1 B
MUTE 1LG
1 3 FID1
2R 1R SHUNT 2POS
2 2
2G 1G SHUNT1
3 1

ST1 FIDUCIAL
5K49

OPP-03-01-T-S-E-AD

24K9
24K9

5K49
1K0
R2
R1

R4

1K0
OPP-03-01-T-S-E-AD
R3

R6
R5
FID2
4

5
6

5
6
SMTSO-116-12
LED2 LED1
ST2
1

2
3

2
3
FIDUCIAL
COM
GREEN SMTSO-116-12 FID3
BLUE
C C

S1 FIDUCIAL
3
2
1

TSW-103-07-G-S
LED COLOR OPTION

Blank PCB

2.5BSST2 LED PWR SW R1 PANEL


SW1

JPWR
CO-IPBT-102-H1-T-S
D UB26 D

Size :
LTD

E
P.O. BOX 2170, 677 NEAL DR. PETERBOROUGH, ONTARIO CANADA K9J 7Y4
PHONE (705) 742-5325 FAX (705) 742-0882 WWW.BRYSTON.CA A E

Title : Rev :
1.0
2.5BSST2 LED PWR SW R1
File : 2.5BSST2 LED PWR SW R1.SCH Sheet : 1 of 1
Date : 12-18-2012 Drawn :
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

A A

SW1
COSW1
PISW103 PISW106
PISW101 PISW104
PISW102 PISW105
UB26RKG03N-B

J3
COJ3
254PW05E0140-S1F2H FID1
COFID1

5
4
3
2
1
B PIJ305 PIJ304 PIJ303 PIJ302 PIJ301 B
FIDUCIAL
COJ2
J2 COJ1
J1 ST1
COST1
1 PIJ201 MUTE 1LGPIJ103
3 PIST101 FID2
COFID2
2R 1R PIJ102
2 PIJ202 2
3 PIJ203 2G 1G PIJ101
1 KFE-143-10ET
PIR102 PIR202 PIR302 PIR402 PIR502 PIR602 FIDUCIAL
ST2
COST2
5K49

OPP-03-01-T-S-E-AD

24K9
24K9

5K49
1K0
R2
R1

R4
COR1 COR2 COR4

1K0
OPP-03-01-T-S-E-AD
R3

R6
R5
COR3 COR5 COR6
PIST201
PIR101 PIR201 PIR301 PIR401 PIR501 PIR601 FID3
COFID3
4

6
PILED204 PILED205 PILED206 PILED104 PILED105 PILED106 KFE-143-10ET
PILED201 PILED20 PILED203 COLED2
LED2
PILED10 PILED102 PILED103 COLED1
LED1
FIDUCIAL
1

3
COM
C GREEN C
BLUE

PIS103 PIS102 PIS101 COPCB1


S1
COS1 Blank PCB
3
2
1

TSW-103-07-G-S
2.5BSST2 LED PWR SW R2 PANEL
LED COLOR OPTION

SHUNT 2POS
SHUNT1
COSHUNT1

D D

REVISIONS
R1: PROTOTYPE
R2: CHANGED J3 TO 5PIN CONNECTOR
RESPECIFIED SWITCH SW1 TO LOW CURRENT VERSION
RESPECIFIED STANDOFFS TO BROACHING TYPE
ADDED MATERIAL AROUND STANDOFFS TO MEET
0.22" HOLE TO EDGE CLEARANCE
Size :
LTD

E
P.O. BOX 2170, 677 NEAL DR. PETERBOROUGH, ONTARIO CANADA K9J 7Y4
PHONE (705) 742-5325 FAX (705) 742-0882 WWW.BRYSTON.CA A E

Title : Rev :
2.0
2.5BSST2 LED PWR SW R2
File : 2.5BSST2 LED PWR SW R2..SchDoc Sheet : 1 of 1
Date : 04-17-2013 Drawn :
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8

2.5BSST2 OVERALL SCHEMATIC


A A

BLK - RED + BLU GN/YL


100K VR2 R41 C6 WBM TXCT CH
* Denotes Film Caps or Thin Film Resistors
-15 20k0 100N WRP
CH2 TX SECONDARY
LG
POWER TRANSFORMERS CM3 CP3 D40
1N914
R40
1N914
C31
220pF
+15
CP4 R17
IN+ 11 CLIP LG 100R
12 .1uF .1uF DM8 14 .1uF
U2B 1
TX SECONDARIES BUFF 1k0
R38 U2AD41 R42
R35 R39 6
14 BR1
CM4
+15
DM3 13
10k0 475R 100k DM7

+
-15 SG
4 3
1N914 5 2 1N914 5k62
4
DM2 RMM R34 IC-MC14011BDR2G 7
18V 100uF/35V U1D 9
-24V B -33V LG
BLU

BLU

RED
RED

10k0 R37 COMP TO LED's CHASSIS


VIO
VIO

TF-2BSST-5

TF-2BSST-5

10 8
R43
5
DM1
9.1V 10R R33
6
DIFF 10k0 U1C RLY- 150k D42
-24V A -33 7 C30 GND ISOLATOR
10k0 R44
CP5 R47
DP2 49k9 1N914 5k62
WHT
ORN

ORN
WHT

9.1V
GRY

GRY

BRN
BRN
BLK

BLK
YEL

YEL

U1B MUTE TEMP


+24V B SG R36 220pF LG R46 9 13

+
2
DP1 RPP BUFF 10k0 49k9 RJ D4
9.1V 100uF/35V 1
*TF2* *TF1* +24V A +33V IN-
3
R45
10 11 0R
1
8 12
U2C U2D
IN DD U1 RC DP4 10R CC1 CLIPPING INDICATOR CIRCUIT RLY+ 150k Rect SMD
2 9.1V U1A
+15 +33
T2
TO REM TURN ON
TO
3
D

AC
B135 2BSST CHB PSB R1
T3 + A Q2 MJE15031
B135 2BSST CHA PSB R1 OUT 1k0
4 18V 470pF -24V A -55V 2PG R3
+ CA * Denotes Film Caps or Thin Film Resistors CM2

AC
R25 17

-
470uF

TO 1P2 ON B135 2BSST 875 CH A R1


JEXT 10uF/35V R13 R27 RT3 3k83
SG R24 .1uF C10 C3 C3A

1k5
16

0R12
C7 RBM

100R
4k75

15k0
LM317LBDG
GN/YL

GN/YL

J34
RED +

RED +

DFO4S 100pF
BLK -

10k0 JPW2
BLK -

R29
+
BLU

15
BLU

R31 D8 20k0 D3 + +
TX PRIMARIES TO START PCB
SG
R32 SG 22R1 PR2
14 30V 33uF/35V 100uF/50V 1

29k4
1N914

29k4
B
CM1 CM -55
Q11 Q14 2

JPW2 USED WITH B135 ONLY


C .1uF 100R 13
2SC3324 A42 RT4
3

+
R28 15,000U/63v 12
J TRG J35
C15

4k99 *
R26
4
RED

RED

10k0
BLU

RLD
BLU

-24V B
VIO

RB11
VIO

150R
CB4 11

475R
P1 P2 220pF Q15
RB16

+
CP +55
CM2 C8
MJL21194 10 D1 R11 5

10k0
47N

RB8
115k
RB7
22pF R21 47pF Q12 15,000U/63v 30V C1 C1A +
5401 9 10R 6

100k
NC D2
RBP R1 + + 7
QB6 RLYB Q13
20k0 8
3k83 33uF/35V 100uF/50V
2SA1312

4k99 *
RL8A +33
RL8B 2SC3324 QB8 Q9 MJE15030 7 8
NO 1 1 RLYA
RB4 CB3 Q10 RSG 2SG
9

267R
0R 6 R10
22pF

R23

TO J1 ON B135 2BSST CH A PSB R1 PCB


R22
1k0
RLC
2 2 RLYB C11
C6 17 -33 Q1 MJE15030 -
10
RB1 RLYA PG 5 10R
RL-
3 3 RLY-
SG 16 RLG 2LG 2GN
11
2SA1312 2SA1312 0R 4 D2

1N914
1nF PG

1N914
C7 C8 C4 4 4 4k99 * QB3 QB4 15

DB4
C3
RL+ RLY+

DB2
RLY- +55 2RED
D4
220pF 3 12
B TMP
5 5 TEMP2 COUT -55V
14 B

RB13
68R1
D3 RF1 RL1 455TA 2GN

1N914
2 Rect SMD

1N914
100N
BRT1 2++
6 6 +IN
14k7* 13 QM 2RED
WHT

5R1
ORG
GRY

BRN

SG
BLK
YEL

1
BRT2 7 7 SG
RB2 2SA1312 2SA1312 CB5
WB1 CF2 RF2 12

RB10
CT

150R
TUNING LOOP

+
C5 C6 2--
8 8 -IN
4k99 * 1k1* D5 R10 R15 R16 11 CT
DMT J1

5k62

267R
1N914
pwr amp in C5 100uF/50V +

1k0
9 9 10
PIN2 PWRIN .1uF* +55V
RIN 24V
2SC3324 2SC3324 2200uF 100pF*

100K*
C2 C1 buffer amp out 1nF L1
10 10 PREO
QB1 CF1 9

RB12
68R1
QB2 2uH MUTE 10k0
10nF 500V X4 11 11 MUTE
8

1N914
RT2

1N914
CIN2 RM1

DB1

DB3
Q6
12 12 220pF* VR3 J32
+33V 7

499R
10nF 500V X4
SNUBR

SNUBC

CHASSIS CHASSIS CHASSIS Q8 Q7 C13 JE172 1K 10k0


13 SG 6 RM2
100-220

13
*J5* 220-240

OUT2
*J3* 120-240

*J6* 100-120

2k21 * 2SC3324 2SC3324


*J4* 120

CB2
*J1* 100

.1uF
14 14 -33V 5

4k99 *
R20 R8

RB15
22pF

RMU
100k
OUT 2 BP3
15 15 LG 4

4k75
QB5 QB7 SH1

68uF/10V
ROF R9 MUTE
*RSN* *CSN*
*J2*

CBF 2SA1312 2SC3324


100R 3W .22uF 310V PG2
16 16 47pF 475k 2k21 *
RLY-
3
Q2
17 17 + Q4 2

PGND
GRN

POUT
MJE15031
BP4 SG 5551
RB5 RB6 VR1 C14 R2
RED
1

4k99 *
GAIN MODE INPUT CIN1 Q5 C4 Q1 D1

475R
RB14
J2 1P1

49R9

115k
10k0
RB3
220pF
*TRIAC1* 2SA1312 47pF B135 2BSST CHA PSB R1

1
2
3
JLED2

150R
MJL21193

RB9
BTB24800BWRG CP1 10K D7 R3 RT1
1P2
29db 23db STEREO MONO SE BAL CB1 .1uF R7 R12 Q3
22pF RP1 1N914 A92 100R 10k0 J31

4k75

15k0
29k4

29k4
RM1 C9 R6
TGND SG R1

1
2
3
22R1 PR1 J2

1k5
100pF

0R12
100R
C1
+24V B +24V A SW1 R4

MUTE
TO FRONT PCB 68uF/10V
+ C3 +55V

2R
2G
CP2 470uF +
3R0

*RG2* J10 W1 -24V A


5
4
3
2
1

5
T J35
REM

.1uF
TUNING LOOP 802L-80RLY+ J34
4
TP2
R6C
1k5
1k5

1k5

1k5
1k5

*RL2* R65 R62 R66 R61 R60 J33


3 JB R1
4 1
1k3*
100R

*RG1* J32
2 5K49
R6A 1
TP1 R2
DGND DGND 5 2

1k1*
J31
Q2

NC

NO
+
RL2C

+
RL1C

+
RL7C

1K0
RL3C

RL5C

RL1A
A42 RL3
D1

D5

D7
D2

D3

D2 RL1B
BIAS TP R3
6 3
IC5
+5V STBY 24K9
LDA100
R6D B135 2BSST 875 CH A R1 RIGHT CHANNEL
+
RL10C

RL8C

LED2
+

+
RL9C

RL4C

RL6C

DGND 1k3*
D10
D9

D8
D4

D6

R6B
10K

R10
100R

1k1*

R7

NC

NO
RL2A
*IC3*

R3V

1k5*
1k5*
NO

R2V
RL4B RL2B
MOC3052VM +5V STBY C93401 JXL2 POWER SWITCH
NC R2S J3
*RL1*
21
1 NC 100R* REG3B
1

+ 1
NO NC 5
1
2
3
4

J TRIG
S1
SNUBR 22
2 10k0*
3

RL6A
23 2 470pF* 4 SW1
SNUBC
D3 3
2

Q1
TO REAR PCB 3 CB1 3 3
NO 10K
A42 CH2 JBAL2 JBL2 CB2 2 2
D1 Q3 NO RL3B
REG3A

RL4A
A42
470pF* SG2 1 1
0R0

+5V STBY NC R2T VR2


C11 NC
DGND

GREEN
100R*
DGND LED OPTION JUMPER

BLUE
+5V STBY NO NC

COM
RL6B
5

DGND 10nF*
10K

REG2B
4

R9
L1 JSE2
NO 10k0*
3
10K

R11
1mH DGND RL3A REG2A
2

R4
JSE2G2 0R0 10K 4 1
1

5K49
P2A PSE2B
C9 100nF C10
P2B PSE2A

NO R1S REG1A
VR1B
* Denotes Film Caps or Thin Film Resistors LEFT CHANNEL BIAS TP
R5
1K0
5 2

JXL1
VR1A J31
1
R6
6 3
100R* 0R0 10K TP1 24K9
C
J32
2 C
+

1 NC 470pF* -24V A
1

DGND LED1

1LG
1500uF 6.3V 3
11 12 13

T J33
1 CA1 470uF + RT2 JB

1R
1G
2 RL5B
3

REG1B CP2 C3 PR1 J34


4
DATA

J32

0R12
2

100R
10k0
CLK

3 +24V A TP2
2

10k0* SW1
.1uF C9 5

R6
R4 J35

1k5
3
R1
470pF* SG 802L-80

RM1

4k75
R12
22R1
18
17
16
15
14
13
12
11
10

15k0
29k4

29k4
RP1
JP2 CH1 JBAL1 JBL1
2.5BSST2 LED PWR SW R2

R7
JP1 CA2
NO R1T RL9A R1V D7 100pF RT1
1k5*
-Vo
+Vo

J31
RL9B 1N914 Q3 100R 10k0 J1

3
2
1
100R* R3 A92
NO
1k1*

NC

C4 R3
RA1
RA0
RA7
RA6
Vdd
RB7
RB6
RB5
RB4

R6
NC VR1 10K Q5
R2
Q1

475R
X 47pF
100V 100R *PS1* R4 2SA1312
5

RL5A

TO J1 ON B135 2BSST CH B PSB R1 PCB


Q4 D1 RED
1
499R

120V C14
N

1k3* SG1
4
RB0/INT

R1 CB1 CP1 Q2

1
2
3
150R
JLED1
5551
JSE1 CIN1 220pF MJL21193
X 220V RAC01-05SC 22pF GRN
2

RB9
R9
3

+ ROF

4k99 *
RB3

RB5

RB6
115k
10k0
X X 240V 3
RA2
RA3
RA4
RA5

MJE15031 RLY++
RB1
RB2
RB3

.1uF 475k R8 2k21 *


Vss

RL10A

4k75
JSE1G1 SG1

100k
RL10B LG 4
1

IC1 A/C VOLTAGE SELECT R5 SG


68u RMU
NO
NC
1k1*

P1A PSE1B
CBF R20
Q8 Q7 Q6 VR3 -33V 5
PIC16F818 X = JUMPER P1B PSE1A 47pF +24V B 1K
R6 QB5 2SC3324 2SC3324 SG 6
1
2
3
4
5
6
7
8
9

2k21 *

4k99 *
RB15
CM1 47N 2SA1312
1k3* CB2 2SC3324 RIN CIN2 C13 +33V 7
SE AND BAL INPUTS JE172
1B1

NC QB7 220pF* .1uF


MUTE 8
22pF

100K*
CF2 D5 9

1N914
RB1 QB1 C5 D2

267R
5k62
1N914

R16
CF1 L1 2uH +55v

1k0
1N914

R15
+5V STBY NO RLA
1 1 RLYA
2SC3324 QB2 2200uF +55V 10

DB3
+ C1A

DB1
4k99 * RF2
C12 WB1
100pF* 1nF
1uF
68uF/10V RL7A RLB
2 2 RLYB R10 11

68R1
R13

RB12
RL7B 1k1*
+5V STBY MJE15030

+
100R RL-
3 3 RLY- TUNING LOOP RL1 12
D4 D3 2SC3324 SG

1N914
1N914
RL+
4 4 RLY+
14k7* 5R1 POUT -55V 13

RB10
CB5

150R
5 14
745C101473JPTR

5
TMP TEMP1
RF1 COUT 100N Q1

3k83
1++
6 6 +IN .1uF*
15 R1
DGND SG C6
J1
7 7 SG
16

68R1
RB13
RB2
RLYA

267R
1nF

1k0

R23
1--
8 8 -IN
Q9 PG 17 1RED JPW1

1N914

R22
1

TO J1 ON B135 2BSST CH A PSB R1 PCB


4k99 * QB3 QB4 Q10

1N914
DB2

DB4

29k4

29k4
9

100uF/50V
*IC6* 9 2SA1312 2SA1312 2SA1312 2SA1312
PIN1 PWRIN
1GN GLED

R31

R32
C11 2 D1
C1A 1
HCPL-4701

33uF/35V
1P2 RRL
1BO
10 10 PREO + +

JPW1 USED WITH B100 ONLY


RLY+ RLED
RLYB 220pF Q13
3 2

4k99 *
RLG 100R

100k
R21
RB4
11 11 MUTE CB3 QB8 Q12 MJE15030
0R
1LG
4 C1 R10 3
12 12 22pF QB6 2SA1312 C8 5401 -33
5
30V -
4
47k x 7 OUT1
13 13 2SC3324 CC1 47pF D2 1SG
10R

475R
R26
RB7 -24V B
C15
0R 6 5
*RP2* *D4* *RP1* 14 14 POUT 220pF
Q15 +33
7 6
4k99 *

SG
RB16

Q11 R28
DATA

33uF/35V
RT4

115k
BP2
15 10k0 RSG

100uF/50V
15 MJL21194
CLK

D3
220k 1W 1N4004 220k 1W RB11
470pF 2SC3324
Q14
100R
J35 8 + 7

150R
10k0 + R11
DGND
PG1
16 16 CB4
22pF D8 A42
9 10R +
8
1N914
17 17 PG RB8 CM1 R24 R13 SG 22R1
+
CP 15,000U/63v +55
10 C3 30V
9

0R12
4k75
ICSP RT3

15k0
BP1

100R

PR2
.1uF C10
1
2
3
4
5

*F1* 1A 300V TIME DELAY FUSE R29 C3A

R27
11 10

+
R25
1P1 SG J34

1k5
J1 CM2 C7 10k0
*MOV1* RB14 .1uF
100pF 12 R3 11

3k83
+
470uF 15,000U/63v -55
*SAFETY CRITICAL COMPONENTS*
49R9
-24V A 13 Q2 12
CM
14
275V SH1 R45 15
-55v
DC FILTER CLIPPING INDICATOR CIRCUIT RLY+ 150k RBP RBM
16 MJE15031
0.1u IN- 8 U2C 12 U2D
1
R46 10 11 17 D4
*CF1*

*CF2*

3
DP4 18V BUFF 10k0 49k9 4011 4011

20k0
W2 +15

20k0
+33
LG
2
*CAC* R36 C30 R47
+ + TUNING LOOP 9.1V
RPP U1A 220pF
9 13
D42 R43
DP1 R33 49k9 MUTE TEMP
*BRT3* +24V A 10R +33V 1PG 1PG
+ + 10k0 R37 R44 1N914 5k62 RED
*CF3*

*CF4*

RJ
220k 1W 6 7 U1C
CP5 DIFF 10k0 RLY- BR1 0R
+

DP2 9.1V 150k


*RAC* +24V B SG 5 10 8
10k0 U1B COMP TO LED's
LG
9
DM1 9.1V -33100uF/35V R34 DM7 CHASSIS
-24V A 4 5 2
7

2.5BSST2 START BOARD R1 *AC IN*


DM2 9.1V
RMM U1D
10k0 475R 100k
1N914
DM8 4011
4
4011
3 D41
1N914
R42
5k62
-24V B 10R -33V 13 14
D IN+ 12
BUFF R35 R39 R38 1N914 6
U2B
1
14
U2A R17 D
DM3 18V CM4 CM3 D40 R40
-15 SG 11 CP3 +15 VR2 100R
+15
+

1N914 1k0 TO TX SECONDARY


100uF/35V .1uF
C31
CP4
R41 C6 100N
-15 .1uF LG 20k0 GRN

*POWER ENTRY MODULE*


2.5BSST2 IN OUT SM R1 B135 2BSST 875 CH B R1
220pF .1uF
100K WRP WBM TXCT CH B135 2BSST CH B PSB R1
WITH EMI/RFI FILTER AND FUSE
LINE FUSE VALUES RED + BLK - BLU GN/YL
LINE VOLTAGE FUSE RATING
100V/120V 6.3A 250V FAST 5X20MM GLASS
220V 4A 250V FAST 5X20MM GLASS
240V 3.15A 250V FAST 5X20MM GLASS

TE CORCOM
10EGG1-1 Title

CHASSIS
Size Number Revision
D
Date: 04-04-2013 Sheet of
File: Z:\2.5BSST\..\2.5BSST2 Overall Schematic.SchDoc
Drawn By:

1 2 3 4 5 6 7 8
1 2 3 4

+
PICF101 PICF102 ACL1
COCF1
CF1

+
PICF201 PICF202
COCF2
CF2 +5V STBY COR1 IC3
COIC3
47k x 7 R1
PIR101 499R PIR102 PIIC301 PIIC304

PIR1405 COR14A
PIR1405 COR14B
PIR1405COR14C
PIR1405 COR14D
PIR1405COR14E
PIR1405 COR14F
PIR1405 COR14G
+
PICF302 PICF301
A COCF3
CF3 +5V STBY PIIC302 PIIC306M1 PIRG102 100R PIRG101 A
COIC1
IC1 CORG1
COICSP RG1
ICSP PIC16F818 MOC3052VM
+
PICF402 PICF401
COCF4
CF4 1 PIICSP01RST PIR1401 PIR1402 PIR1403 PIR1404 PIR1406 PIR1407 PIR1408
2 PIICSP02 1 18 GND
PIBRT304 TRD
PIIC101 RA2 RA1 PIIC1018
3 PIICSP03 2 17 +5V STBY +5V STBY
PIIC102 RA3 RA0 PIIC1017
CORL1
4 PIICSP04DATA 3 16 RL1 CORL2
RL2
PIIC103 RA4 RA7 PIIC1016 PIRL101 PIRL102 PIRL103 PIRL104 PIRL201 PIRL202 PIRL203 PIRL204
PIBRT302 PIBRT303
5 PIICSP05CLK 4 15 PID103 PID203
RA5 RA6

SNUBC
SNUBR
RST
PIIC104 PIIC1015 CORG2
RG2 TF2 PRIMARY
5 14 3R0 PIRG202GATE COJ2 100-220 PIJ202
J2 COJTX2
Vss Vdd
PI CSP06 PIRG201 PIJ201
PIIC105 PIIC1014
PIBRT301 6 13 COJ1
J1 YEL PIJTX206
COBRT3
BRT3 PWRSW
PIIC106 RB0/INT RB7 PIIC1013DATA
C9
COC9 D1
COD1 D2 PID201
COD2 PIJ101 100 PIJ102
7 12 PPIQ103ID101 COJ3 120-240 PIJ302
J3 GRYPIJTX205
REM
PIIC107 RB1 RB6 PIIC1012CLK 100nF PIC902 PIQ203 PIJ301
DC FILTER GND 8 11 COR9
R9
Q1COQ1 COR10
R10
Q2
COJ4 120 PIJ402
J4 ORG PIJTX204
PIIC108 RB2 RB5 PIIC1011 COQ2 PIJ401
9 10 PIC901 PIR902 10K PIR901
PIQ101
A42
PIR1001
10K PIR1002
PIQ201
A42
COJ5
J5 WHT PIJTX203
ZCD
PIIC109 RB3 RB4 PIIC1010 PIJ501
COJ6
220-240 PIJ502
PIQ102 PIQ202 J6
PIJ602
100-120 PIJ601 BRN PIJTX202

X = JUMPER BLK PIJTX201


PIJP102VS1
X X COJP1
JP1 PIJP101 GND GND
A/C VOLTAGE SELECT
PIJP202VS2
1A 300V TIME DELAY FUSE XX COJP2
JP2 PIJP201 PIJTX101
+5V STBY
ACL PIF102 PIF101 ACL2
B B

240V

220V
120V

100V
PIJTX102
COF1
F1 PIJTX103
AC IN
COAC IN

8
PIRP202 TO FRONT PCB
PIRAC02CRAC
ORAC PIMOV102 D3
COD3 PIRL301 PIRL304 PIRL306 PIRL308 J10
COJ10 PIJTX104
PICAC01COCAC CORP2
RP2 RL3
220k 1W

MOV1 CORL3

TSW105-07-G-S
220k 1W

CAC COMOV1 PIJTX105

+
PIAC IN01 PID303
275V COR11 PIQ303 C93401
PIJ1005 5 PIJTX106
PIAC IN02 R11
PICAC02 0.1u PIMOV101 PIRP201 Q3
COQ3 PIJ1004 4
PIRAC01 PIR1101 10K PIR1102
PIQ301
A42 PIJ1003 3 COJTX1
WAGO 256 602 PID40A
PIQ302 PID301
TF1 PRIMARY
2
1N4004

+5V STBY PIRL3016 PIRL3013 PIRL3011 PIRL309 PIJ1002

16

11
13

9
ACH PIJ1001
COD4
D4 CORSN
RSN
PIR1301 GND GND PIRSN02100R 3WPIRSN01SNUBR
PID40K COR13
R13 PITRIAC102
100R

PITRIAC103
AC1
IC6
COIC6
COR6
R6 COTRIAC1
PIR1302 TRIAC1
PIIC601 PIIC608 PIR602 100R PIR601 BTB24800BWRG PITRIAC10 PICSN01 PICSN02 SNUBC
PIC1201
C12
COC12 +5V STBY GND COCSN .22uF 310V
CSN
PIIC602 PIIC607 PIC1202 1uF L1
COL1
PIL102 PIL101
COJ TRIG
J TRIG
PS1
COPS1 1mH COIC5
IC5
PIJ TRIG01TR1 1
L
PIPS102
2
PIIC603 PIIC606
PIJ TRIG02TR2 PIIC501 PIIC505 REM
C +Vo PIPS104 PIC10 1
C10 C
+ COC10 PIC1 02
C11
COC11 PIJ TRIG03 3
1500uF 6.3V 4
PIJ TRIG04PIR701 100R PIR702PIIC502 PIIC504 FID1
COFID1
PIIC604 PIIC605 -VoPIPS103 PIC10 2
PIC1 01 10nF* COR7
R7
AC2 N
PIPS101
254PWO4E0185-S1F2H LDA100 SHUNT1
COSHUNT1 SHUNT2
COSHUNT2
PIRP102 HCPL-4701
RAC01-05SC GND
220k 1W

FIDUCIAL
CORP1
RP1 GND IN1
COIN1 IN2
COIN2
PIRP101 FID2
COFID2
GND

FIDUCIAL Insulator 1
WGY4
COWGY4 PIWGY401 P2
COP2 WGY2
COWGY2 PIWGY201 COP1
P1
COWGY3
WGY3 PIWGY301
CHA2
PIP204 GN/YL COWGY1
WGY1 PIWGY101
CHA1
PIP101 GN/YL FID3
COFID3 Insulator 2
PIC101 PIC301 PIP203 BLU PIC501 PIC701 PIP102 BLU
PIBRT204 V-2
PIP202 BLK - CH2 PSB PIBRT104 V-1
PIP103 BLK - CH1 PSB COBlank PCB
C1
COC1 C3
COC3 V+2 C5
COC5 C7
COC7 V+1 *CO0
PIP201 RED + PIP104 RED + FIDUCIAL Blank PCB
PIC102 PIBRT203 COBRT2 PIC302
BRT2 PIBRT202 PIC401 PIC502 PIBRT103 BRT1 PIBRT102
COBRT1 PIC702 DGN
PIC201 PIC601 PIC801
C2
COC2 C4
COC4 BL2 C6
COC6 C8
COC8 BL1
PIBRT201 PIWB201 BLU PIBRT101 PIWB101 BLU Title
D PIC202 PIC402 WB2
COWB2 PIC602 PIC802 WB1
COWB1 D
10nF 500V X4 V2 PIWV201
VIO TF2 SEC 10nF 500V X4 V1 PIWV101 VIO TF1 SEC
2.5BSST START BOARD R1
WV2
COWV2 WV1
COWV1
Size Number Revision
R2 PIWR201 R1 PIWR101
RED RED
WR2
COWR2 WR1
COWR1 A4
Date: 04-17-2013 Sheet of
File: Z:\2.5BSST\..\2.5BSST2 Start Board R1.SchDoc
Drawn By:
1 2 3 4

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