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TOYO The BD-V4-N shows great versatility covering pressure - tight castings, super thin- wall castings and magnesium castings. V. Super slow laminar flow die-casting Shot speed setting range Je U0 ms Fine speed increment eal ftitna s wah eq GK (bl Mo} Casting condition in laminar flow die-casting in the speed range between = (4 m/s V. Super high-speed die-casting ‘Max. dry shot speed ° UU m/sec Low shot speed Multi-step speed shifting & Parashot in the speed range up to SO ped Thin-wall products o// m/sec ‘Quick accleration ability ) misec (11) m/sec ‘Super thin-wall casting DZ uminum and Magnesium casting | Po:0a~i.at Geltular phone : 0.7~0.8t With -throttled shot circuit, high shot speed is stable and power is constant. This suits to wide variety of castings 7 such as strength-required products, Ut thick products and durable products : - PCR Ue aod V. Sharp deceleration before filling Seong] Completion in high speed shot Lhe Rak ad ‘Deceleration ability (ontionad) SSE Reo ue Teneo Ree eee m/sec! | Post-deceleration speed can be set. eRe ston pump-equipped TOYO ey No shot sleeve is necessary on the Cea an Defect Rates Reduced With Any Mold The Multi Injection System Each mold has its own character. The Mult Injection System can cope with any mold with its super slow laminar flow and super high speed die casting capabilities. This system was developed backed by TOYO's abundant expertise on mold making as woll as die casting process. In-throttled High Speed Shot Control Unlike systems adopted by other machine makers, the Multi Injection System is provided with a throttle valve on the head side IN side), so that the melt can be shot into the cavities at intended speeds boosted by power that is necessary to maintain the speeds. Back pressure is applied only at the time of filling end, As a result, the Multi Injection System can easily handle wide range of castings such as thin-wall products and pressure-tight products. ‘Super Slow Shot (SSS) system ( | | Multi injection System covers: | | Super fast Shot system | | Super accelerating casting system poet See tend eee st rn ees ‘The molt can be shot into cavities en escent ie poets Tha Fision peed oats ee arer ene Features The Multi Injection System comprises two cylinders; the injection cylinder and injection intensifying cylinder. Unlike conventional two-pressure system where only one cylinder is used, the two-cylinder system can make sophisticated injection pressure control very easily. Higher pressure is utilized for quicker acceleration. independent control can be made for low speed injection, high speed injection and injection speed deceleration. Surge pressure is minimized due to the adoption of light weight intensifying cylinder and a bladder accumulator optional) for injection intendsifying TOYO Pu ey peer Ce nc ii ee Machine Design for One-size Larger Mold (650-t, 800-t, 900-t) Ultimate Performance Through Increased Rigidity Advanced PLCS-9 Control System for Higher Precision and Higher Cycle Casting Jo ames entered using Ces characters “stonaticmscanon of periecalchecap screen ‘arm history screen or 200 alarms gh yee specication as standard ag recess sped wt igh seed ecrocompter ‘Strengthened producton contra trction magnesium’ =e BD—250V4—N TOYO's high precision magnesium casting System TOYO's unique magnesium casting system features a high accuracy automatic ladle, high mobi high filling rate and highly stable accuracy. Die Casting Te Ty Sail ig eo ee RC Me ee Prec aU knowledge on the characteristics Crea ary Model BD—125V4—N | BD—200V4—N | BD—250V4—N | BD—350V4—=N | BD—500V4—N Control system: PLCS—9 PLOS—9 PLCS—9 PLCS—9 PLOS—9 Injection system Mut iecon Syste | Macon Syston | MLE hector Stem jcion Systm) MU ecton Sytem [g [Clamping force ANI 30 | 1960 2450 sao | 4900 2) Die plate (HW) [nm 700X700 820X820, 850X904 935X1008 | 1070x1070 4§ | Te bar distance (HW) [nn] 46oxaso | 508X590 5eaX>| Motor (hydraulic pump) IKWI 15 15 | 22 22 a ® | Motor (Gio hoight) KWL 02 04 oa 075 15 | Power source capacity IKVA] 22 a 40 40 60 | Vottage [v1 ‘Acezooie0 | Acz00/220 | Acz00/220 | AG200/220 | _AG200/200 | Air pipe connection port (Rel 7 1 1 1 116 4 [Machine size (LXWXH) Ins] | 4670XT570X2107 | AT7EXTBTEXDAHA | 5B16X 1620x2566 | 450% 1800X2600 | 7520X2476X2969 é ‘Machine weight [1] 45 63 ea | 2 Hydraulic ol tank capacity [el 310 310. 310 400 | 600 Combination of die casting machine and peripheral equipment TON | Avomatelade [Auomate spray | Alma [Adoraiceradon’ Trnifa | ARRTE [vacuum unt 125 | KOT=15Mz—N | SO2—15Me-N | TDSL—16MiB—N | TOSL—16Ms-N | TRI—5C 200_[ KOI=S5Me=N | SO2—G5W.—N | TDSL=S5MEBN | TDSL—ASMO=N | TRI— IOC 250_| KDI—S5Me—N | S02—35Me—N | TOSL—36MeB=N | TDSL—A5M:—N | TRI—10CM 250_| KOF=AGME=N"[ SOE=26NK=N [TORLMSBHEBN | TDeLmaeis=N [TRI=TocM | | '500_| KDI=65Me-N | SD2—65M,B—N | TOSL—6SMGB—N | TD6L—E5Mo—N | TRI—15RO 650 | KDI—65M/—N | SD2—65M.8=N | TOSL—65MB—N | TOSL—ESME-N | TRI—15RO 1800 | KOI—EoMe—N | SD2—e0M.—N | TOSL—BOMKB=N | TOGL—eOML—N | TRI—20RO 900 | KD1=80M»—N | SD2—80M.—N | TDSL—80MB—N | | TRI—20RO | Standard and optional specifications * ox: BD—650V4—N | BD—B00V4—N | BD—S00V4—N] [Model (TON) 125 [200 |e sn 500 [s00] 00 [ano 7 Pics—9 pics=9 | _PLCS=9 Auiomatcgeasngdevce @[@ @/eleelele Thi rection Syste [Mut ncn Syste | Mu con Sion ‘Automatic damp force seuo |@[@ @lelelelele 6370 7840 ‘3826 ‘Automatic ajustment of amptorce | @|@ @|@ e\elele "2a0x1200 | 14o0xt400__| _rao0xs400_| | ,,[Clamptoree monitor elelelelelelele Sea axed ERSTE E [Doielioadmeter(ipc) |e [eleleleleleie = a oe 3 | Teserpacn onesin cpwatrese|—|—|O|O 0 ole le ae a was | | Cheon ted in brag bar eeceee a fas Sic plate over de plates ofolofolc tas | | Mantaciaatsaey orien [@ [ele le lelelele Fence on rear side efor [aa Toggle side covers rontandreat) | @ | @ | @ oe {oe Core eee =a15O) | = 2750) ae ole 8065+) 36100 | a0 9 (O)110129 Ge ear on stator dep) | — | — 354 a7 $ [Coe spocdadustnent | @ ee 342 a2 > (Core pressure reducing valve | O] 0] C 0~125 o~ 125 [Pug socket C220 eee 3x2 B4x2 etal Plug Socket ofolo —aax2 | 34x2 | J |Standardsieeve length __|215 [257] 257 Hx 2c) Ux2 B4x2 Tp joint system ole Ta We ae gg Mutiecion sytem jeee aE Par ae 3 | injection intensiying ccuruaor| — | —| 00/0 [0 7 : 3 [ick deceleration uncton | —|—[O fo To}o ; - : Tip lubrication device eec5cee et xt aa Tiptereantming stem TOTO TOTO TOTO [sexs x15 Huis —— Stee eet , es - 2* | Hicrauie ol rieraDcompatbie | @ | @ | @ @ @|@ iz 3 | Ollceaner wih alarm eeccecee 5980 7o=180_ | 70150 | | 8foitemporauroaim |e |e [e[e[e |e 7 rs) = 5 | Water oniot vaio foro coos | @ | @|@ @ 0 @ (4s 22 22 5 [Temperature nication max) | O [0] OO] O|0 80 70 70 = [Ono valveiorde cooing [O|o|0}0|o]o czooiaz | ACa00/@20 | AO200/200 | | =| Squeeze pin motion ofolololo[olole 1% 14 1 S | Vacuum casing system (ves)] 0) O | o [< IIE | Lee oe 2 a #2 PG software or uaity contol] © | O | « fe e00. 750 750 Inemalmeray frSedessups| @|@ |e |e @ al rjcton postions avaiable as opton or | | emenicardior izede sets | @ | @/ @|@ | @ ‘Spada con patonswalale aston |e eneonmetuncion ['@[@T@ [6 © ‘#Optenal Monitor function forsS tems | @ /@|@ ele [3 [Automatic corecion(Titems)| @ [@ | @|@ | @ [8 | Galulation of st condtion eevee "Detect signal ouput ofofofe Spay inser tompeauraoortal| © | © | OO |O Aarmhisioy indeaton | @/@|@lele A\Note Peviodie-checkup indication [@/@|@/@|@ ‘Specicatons are subject to change High ele specication | @|@|elele@ eae eget st ial purging funcon eccee inbek wh ob raters ogipmat | C