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e Verwertung und Mitteilung ihres Inhaltes


prior permission. Breach of this clause is a punishable offence and offenders will ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
reserved for patent or CTM registration. für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

V1.8
V1.7

V1.9

ECN
Date
2017/07/18
2015/04/09
2010/12/14
bellaal

Name
geoerbr
geoerbr
Date
2010-06-16
holzbsv
Created
Date

D-01458 Ottendorf-Okrilla
Released

Repl. for:
Type: FL100
FLOWSIC100 FLARE
Periodic field verification

Repl. by:
PERIODIOC FIELD TEST ENGL
PERIODISCHER FELDTEST ENGL

Ident No: E_56314


Sh. 1 / 25
Contents

1.0 Objective ............................................................................................................ 3


2.0 General information ............................................................................................ 3
3.0 Test while operation interrupted ......................................................................... 4
3.1 Analysis and documentation of current device status ........................................ 4
3.2 Parameter testing ............................................................................................... 5
3.3 Probe removal and inspection ............................................................................ 6
3.4 MCUP I/O test .................................................................................................... 7
3.6 Reinstallation ...................................................................................................... 8
3.7 Documentation of repairs and replacements ...................................................... 8
4.0 Test during operation ......................................................................................... 9
4.1 Analysis and documentation of current device status ........................................ 9
4.2 Parameter Testing ............................................................................................ 10
4.3 Carrying out a check cycle ............................................................................... 11
4.4 Documentation of repairs and replacements .................................................... 11
5.0 Annex – Test protocols and certificate ............................................................. 11
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.


prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

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V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 2 / 25
1.0 Objective

This document describes the procedure for a field verification for FLOWSIC100 FLARE EX,
EX-S and EX-PR. The procedure is described in the initial sections. The protocols required are
listed in the appendices.

Accompanying documents:

- FLOWSIC100 Flare Operating Instructions


- FLOWSIC100 Flare/Process Service Manual
- Operating Instructions Zero Flow Test Box for field verification of FLOWSIC100 Flare

2.0 General information

After startup of the FLOWSIC100 FLARE, sensors and electronics are subjected to extreme
process conditions. The devices must demonstrate a high level of both availability and
precision.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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In order to ensure that the device is functioning correctly, two types of tests can be carried out.
The tests differ according to the availability of the installation in operation during the test:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

1. Test during operation


2. Test while operation interrupted

“Test during operation” is carried out when the sensors cannot be removed because
production cannot be interrupted, and the pipeline not opened.

Test type 2 is for situations in which the sensor can be removed for the duration of the test. In
this case, the testing of the sensor can function additionally as a zero-point.

This service may be carried out by the owner's trained personnel or by SICK’s Service
Department. Those carrying out the service should be able to demonstrate the following
capabilities:

- familiarity with electrical appliances, especially explosion-proof ones,


- service, installation and configuration of the FLOWSIC100 FLARE,
- conduct in the explosion zone,
- conduct when dealing with gases which constitute a potential risk (hot, poisonous
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

and explosive gas under pressure)

All activities performed as part of this service by the owner's personnel or by the SICK Service
Department must be logged.

The service tests the device under the following criteria:

- occurrence of wear
- measurement drift
reserved for patent or CTM registration.

- damage
- dirt

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- correct configuration
- electrical safety
- mechanical safety (pressure-loaded parts)

The manufacturer recommends carrying out the “Test while operation interrupted” one year
after commissioning. As long as the devices show no abnormalities, the “Test during
operation” may be carried out annually.

3.0 Test while operation interrupted

3.1 Analysis and documentation of current device status

1. Before the FLOWSIC100 measuring system is subjected to a more precise


inspection, a position must be agreed with the owner regarding the current device
functioning. Here it should be clarified whether the device has displayed any
unusual behavior during the past period of time and whether it has functioned
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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according to specifications. This information must be logged.

2. Carry out an external inspection at the test point. The device must be inspected
with regard to external damage to housing, sensors and converters as well as
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

wiring, dirt, intactness of labels and tightness of seals. It is intended that the
sender/receiver units and the MCUP be inspected during a maintenance check
according to §2 “Maintenance” of the Service Manual FLOWSIC100 Flare/Process.

3. Establish a communication connection must be produced via the service interface.


SOPAS ET must be connected to the device. Create a new project or open the
appropriate project. In this process, both the FLOWSIC100 sender/receiver units
(FLSE) and the Multi Control Unit Process (MCUP) must be implemented in the
project.

4. Open the “Errors and warnings" tab in the FLSE page, and log the unlogged
events.

5. Open the “logbook” tab in the MCUP page. Read from the logbook and check for
conspicuous events.

6. Open the "Diagnosis/sensor values” tab in the FLSE page and configure a data
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

recording. Select the parameter group “group/diagnosis log”. Abnormalities must be


documented. The recording should last between three and five minutes. For
instructions see the Service Manual.

7. Read the meter statuses for mass and standard volume and for those of the fault
volume meter and note them in the log.

8. The most important measured and diagnostic values must be tested for plausibility.
For this purpose, the following measurements on the “Diagnosis/sensor values”
page should be analyzed:
reserved for patent or CTM registration.

a) Gas velocity plausibility test compared with current


process status

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b) Sound velocity plausibility test compared with current
process status, possibly SOS based on
calculating gas composition,
deviation < 1%
c) SNR > 20 dB
d) Gain < 80 dB
e) Pressure comparison with process status
f) Temperature comparison with process status

g) Molecular mass comparison with process status


h) Tightness of seals (operation) comparison with process status

The sound velocity can be tested against a theoretical sound velocity, which
can be calculated on the basis of the current gas composition. For this purpose,
the GERG 2004 Berechnungsverfahren (GERG 2004 Calculation procedure)
can be used, which is integrated in the SOS tool (available on the product CD).

For a comparison of the sound velocity, an average should be taken over 3


minutes. The gas concentration and composition must not change more than
1% during the comparison. The temperature must not change more than 0.5°C
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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during the measurement.

These values can also be exceeded in special applications. In these cases, the
plausibility limits for the special application must be used.
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

This concludes the documentation of the device's current status.

3.2 Parameter testing

1. The most important parameters should be tested for correctness. This includes
testing and documenting the following:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

Figure 1

a) Installation angle - SOPAS ET Sensor parameter


b) Path length - SOPAS ET Sensor parameter
c) Cross sectional area - SOPAS ET Sensor parameter
reserved for patent or CTM registration.

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Type: FL100 Ident No: E_56314
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Figure 2

d) Pipe diameter - SOPAS ET MCUP/Measuring point parameter


e) Nominal diameter - SOPAS ET MCUP/Measuring point parameter
f) Sensor type - SOPAS ET MCUP/Measuring point parameter
g) Adjust factor - SOPAS ET MCUP/Measuring point parameter
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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3.3 Probe removal and inspection

After analysis of the actual device status, the sensors (FLSE) must be removed from the
system. For this purpose, the specifications given in the FLOWSIC100 FLARE and
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

FLOWSIC100 Process operating instructions must be followed.

Note:

During the removal of the devices from the pipeline, combustible, toxic or pressurised
gas can escape. For this reason, all applicable regulations as well as instructions in the
Service Manual and Operating Manual must be strictly observed. No action may be
taken without prior permission of the plant operator.

1. The parts of the probe in contact with gas must be visually inspected. The following
main points merit particular attention:

- dirt
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

- mechanical damage (deformation, breaks, cracks and slack or loose parts),


- gasket inspection,

2. The sensors must then be cleaned. Cleaning must not be by mechanical means.
Aggressive or corrosive solvents must not be used.
reserved for patent or CTM registration.

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3.4 MCUP I/O test

Finally, the MCUP I/O channels must be tested for proper functioning and precision. An
agreement must be reached with the operator that the MCUP is partly taken out of operation
for that purpose. It should also be noted that the measurements made during the can deviate
from measurements taken during normal operation. First, the analog outputs are tested and
then the analog input test is performed.

1. Disconnect and insulate the wires of the particular. A calibrated ammeter must be
connected to the output. The current values 4, 12 and 20 mA must be stipulated
one after the other on the "System Test" page, via SOPAS ET, and the
measurements read from the ammeter and logged.
The acceptable error for an analog output is 0.04 mA. If the error is greater than
this, the output should be recalibrated.

2. Disconnect and insulate the wires of the particular analog. A calibrated current
source must be connected to the input. The completed power measurements can
be displayed on the "I/O Diagnosis" page, via SOPAS ET. The current values 4, 12
and 20 mA must be stipulated one after the other, via the calibrated current source.
Read the measurements from the ammeter and log them in the protocol.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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The acceptable error for an analog input is 0.04 mA. If the error is greater than this,
the input should be recalibrated.

3. The MCUP relay outputs should be tested. For this purpose, the switch output
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

statuses may be stipulated on the “System test" page in the SOPAS ET. During the
test, the wires must be disconnected and a continuity tester connected. All the
switch outputs must be tested for proper functioning.

4. The digital inputs are enabled by short-circuiting or opening the appropriate clamps.
In order to do this, the wires must be disconnected and insulated. The particular
digital input is then energized by a jumper. The switching status of the appropriate
digital input may be tested on the “System test" page in the SOPAS ET. The results
must be documented.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

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2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 7 / 25
3.6 Reinstallation

The appliance must be reinstalled after completion of the test. This includes re-assembly of
the sensors in the pipeline, guaranteeing the tightness of the seals, and rewiring the MCUP.
Following that, the following important diagnostic or functional checks must be carried out:

1. Detecting and logging the meter statuses for the particular measurement point

2. Testing the following diagnostic values and measurements against the display
values on the control system:

a) Gas velocity plausibility test compared with current


process status
b) Sound velocity plausibility test compared with current
process status, possibly SOS based on
calculating gas composition
c) SNR > 20 dB
d) AGC < 80 dB
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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e) Pressure comparison with process status


f) Temperature comparison with process status
g) Molecular mass comparison with process status
h) Tightness of seals (operation) comparison with process status
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

i) Pulse output

3. Finally, save the project file in the SOPAS ET (Project  “Save”) and export the
MCUP and sender/receiver unit device files. These files contain the last parameter
configuration and may be used for restoring the last configuration status, should
problems arise. (Highlight MCUP or sensor, project  " Export device")

3.7 Documentation of repairs and replacements

All use of replacement parts and repairs made should be documented. This includes noting
the item numbers and writing them in the protocol.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


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2010-06-16 holzbsv
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PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 8 / 25
4.0 Test during operation

4.1 Analysis and documentation of current device status

1. Before the FLOWSIC100 measuring system is subjected to a more precise


inspection, a position must be agreed with the owner regarding the current device
functioning. Here it should be clarified whether the device has displayed any
unusual behavior during the past period and whether it has functioned according to
specifications. This information must be logged.

2. Carry out an external inspection at the test point. The device must be inspected
with regard to external damage to housing, sensors and converters as well as
wiring, dirt, intactness of labels and tightness of seals. It is intended that the
sender/receiver units and the MCUP be inspected.

3. Establish a communication connection must be produced via the service interface.


SOPAS ET must be connected to the device. Create a new project or open the
appropriate project. In this process, both the FLOWSIC100 sender/receiver units
(FLSE) and the Multi Control Unit Process (MCUP) must be implemented in the
project
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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4. Open the “Errors and warnings" page in the FLSE page, and log the unlogged
events.
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

5. Open the “logbook” tab in the MCUP page. Read from the logbook and check for
conspicuous events.

6. Open the "Diagnosis/sensor values” tab in the FLSE page and configure a data
recording. Select the parameter group “group/diagnosis log”. Abnormalities must be
documented. The recording should last between three and five minutes. For
instructions see the Service Manual.

7. The meter statuses for mass and standard volume and for those of the fault volume
meter must be read off and noted in the log.

8. The most important measured and diagnostic values must be tested for plausibility.
For this purpose, the following measurements on the “Diagnosis/sensor values”
page should be analyzed:

a) Gas velocity plausibility test compared with current


process status
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

b) Sound velocity plausibility test compared with current


process status, possibly SOS based on
calculating gas composition,
deviation < 1%
c) SNR > 20 dB
d) AGC < 80 dB
e) Pressure comparison with process status
f) Temperature comparison with process status

g) Molecular mass comparison with process status


reserved for patent or CTM registration.

h) Tightness of seals (operation) comparison with process status

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2010-06-16 holzbsv
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The sound velocity can be tested against a theoretical sound velocity, which
can be calculated on the basis of the current gas composition. For this purpose,
the GERG 2004 Berechnungsverfahren (GERG 2004 Calculation procedure)
can be used, which is integrated into the MEPAFLOW 600 CBM.

For a comparison of the sound velocity, an average should be taken over 3


minutes. The gas concentration and composition must not change more than
1% during the comparison. The temperature must not change more than 0.5°C
during the measurement.

These values can also be exceeded in special applications. In these cases, the
plausibility limits for the special application must be used.

This concludes the documentation of the device's current status.

4.2 Parameter Testing


1. The most important parameters should be tested for correctness. This includes
testing and documenting the following:
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Figure 11

a) Installation angle - SOPAS ET Sensor parameter


b) Path length - SOPAS ET Sensor parameter
c) Cross sectional area - SOPAS ET Sensor parameter
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

Figure 12

d) Pipe diameter - SOPAS ET MCUP/Measuring point parameter


e) Nominal diameter - SOPAS ET MCUP/Measuring point parameter
f) Sensor type - SOPAS ET MCUP/Measuring point parameter
g) Adjust factor - SOPAS ET MCUP/Measuring point parameter
reserved for patent or CTM registration.

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Type: FL100 Ident No: E_56314
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4.3 Carrying out a check cycle

1. In order to check the devices, a check cycle should be carried out. For this the
menu ‘Function Check’ can be started by clicking on the button “Start function
check manually”.

Figure 13

The test current can be measured during the check cycle via the analog output.
Following the test, the Menu “Error Messages/Warnings” should be checked as to
whether the error “Zero-point offset” is written.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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See Service Manual FLOWSIC100.

4.4 Documentation of repairs and replacements


für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

All use of replacement parts and repairs made should be documented. This includes noting
the item numbers and writing them in the protocol.

5.0 Annex – Test protocols and certificate

The following sections include the protocols for the procedures “Test during operation” and
“Test while operation interrupted”. Fill out the appropriate protocol for each test.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

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Periodic field verification
FLOWSIC100 FLARE
Test while operation interrupted
Client information
Company name:
Plant location:
Address:
Responsible Plant Manager:
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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Phone:
FAX:
email:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Meter information
TAG number:
Serial number S/R unit A:
Serial number S/R unit B:
Serial number MCUP:
Device configuration (1 path, 2 path):
Device version (CrossDuct/Probe):
Type key of S/R unit:
Type key of MCUP:
Measurement Location:
Add. description:
Service information
Date of this service:
Time of this service:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

Technician name:
Technician phone:
Technician email:
Date of last service:
reserved for patent or CTM registration.

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1 Analysis and documentation of current device status

1 Agreement with owner on the current device performance, abnormalities, special features,
failures etc.

Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

2 Inspection of the measurement point, external damage, dirt and wear to FLSE and MCUP

Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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__________________________________________________________________________

3 Creating a SOPAS ET communication connection and testing current device status


für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

FAULT MAINTENANCE REQUIREMENTS (indicate if applicable)

4 SOPAS ET test, “Errors and Warnings” page - log unlogged events

__________________________________________
__________________________________________
__________________________________________
__________________________________________

5 Read logbook and test

6 Execute data recording and test and log abnormalities

Details:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

7 Detecting the meter statuses

Standard volume: ____________________________


Mass: ____________________________
reserved for patent or CTM registration.

Fault volume meter: ____________________________

V1.7 2010/12/14 bellaal Date Created Date Released


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PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 13 / 25
8 Plausibility test of measurement and diagnostic values

VOG OK
SOS OK
SNR OK
AGC OK
Pressure OK
Temperature OK
Molecular mass OK
Tightness of seals, in operation OK

2 Parameter testing

1 Check of the most important installation parameters for correctness.


Sensor:
Installation angle _______________________________
Path length _______________________________
Cross sectional area _______________________________

MCUP
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

Pipe diameter _______________________________


Nominal diameter _______________________________
Sensor type _______________________________
Adjust factor _______________________________
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

3 Probe removal and inspection

1 Removal and inspection, testing and logging of external damage to the parts coming into
contact with gas and of the pressure-bearing parts.

Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

2 Cleaning the sensors

4 Zero-point test

1 Assembling the sensors in the zero-point box

2 Calculating and logging the diaphragm distance: ______________________

3 Logging the path length to date: ______________________


reserved for patent or CTM registration.

4 Parameterization of the diaphragm distance in the zero-point box with the SOPAS ET “Path
length” parameter

V1.7 2010/12/14 bellaal Date Created Date Released


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Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 14 / 25
5 Switch measurement mode on

6 Box closed, record temperature and humidity

Temperature: ____________________________
Humidity: ____________________________
Barometric pressure: ____________________________

7 Wait 15 minutes for equalizing operations

8 Start Dynamic and open "ExcelInterop_ZeroFlowCheck_COLA.xls"

9 Configure new DynamicX communication connection

10 Start communication

11 Enter temperature, pressure and humidity in the zero-point EXCEL template

12 VOG and VOS plausibility test

Mean values:
80/135 kHz 42kHz
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

Avg. VOG < ± 100 mm/s Avg. VOG < ± 100 mm/s
Avg. VOS < ± 1%

Trend:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

80/135 kHz 42kHz


Avg. VOG < +/- 100 mm/s Avg. VOG < ± 100 mm/s
VOS < ± 1%

13 SNR and AGC plausibility test

AGC < 40 dB
SNR > 30 dB

14 Visual check of Standard/KKR signal form


prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 15 / 25
5 MCUP I/O test

1 Analog output test:


Disconnect the analog wires, connect calibrated ammeter, specify current values ("SOPAS
ET/System test") and log the measurements

Acceptable analog output error 0.4 mA

✔ AO identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

AO identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No


ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

AO identifier

Power test 4 mA 12 mA 20 mA
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Measurement

OK (valid) Yes No Yes No Yes No

AO identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

AO identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No


prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

AO identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

If an analog output does not reach the required level of accuracy, the output may be
reserved for patent or CTM registration.

recalibrated.

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Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 16 / 25
2 Analog input test
Disconnect the analog wires, connect calibrated ammeter, specify current values with the
power source, read off the measurements ("I/O Diagnosis") and log them

Acceptable analog output error 0.04 mA

AI identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

AI identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No


ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

AI identifier

Power test 4 mA 12 mA 20 mA

Measurement
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

OK (valid) Yes No Yes No Yes No

AI identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

AI identifier

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

AI identifier
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

Power test 4 mA 12 mA 20 mA

Measurement

OK (valid) Yes No Yes No Yes No

If an analog input does not reach the required level of accuracy, the input may be recalibrated.
reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 17 / 25
3 Test switch output:
Disconnect the wires, connect a continuity tester, calibrated ammeter, specify switching status
("SOPAS ET/System test") and log the results

Relay 1 Relay 2 Relay 3

OK Failure OK Failure OK Failure

Relay 4 Relay 5 Relay 6

OK Failure OK Failure OK Failure

4 Test switch input:


Disconnect the wires, short-circuit and open the digital inputs, test the switching status
("SOPAS ET/System test") and log the results

Digital In 1 Digital In 2 Digital In 3 Digital In 4


ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

OK Failure OK Failure OK Failure OK Failure


für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 18 / 25
6 Reinstallation

1 Flange gaskets replaced


Notice: Flange gaskets provided in delivery of device are single use gaskets and have to be
replaced when sender/receiver unit is reinstalled. Only use the same gasket type as provided
in the original delivery of the FLOWSIC100 Flare (spare part available from SICK).

2 Detecting the meter statuses

Standard volume: ____________________________


Mass: ____________________________
Fault volume meter: ____________________________

3 Plausibility test of measurement and diagnostic values and comparison with the display values
in the control system.

VOG OK ____________________________
SOS OK ____________________________
SNR OK ____________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

AGC OK ____________________________
Pressure OK ____________________________
Temperature OK ____________________________
Molecular mass OK ____________________________
Tightness of seals, in operation OK ____________________________
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Pulse output OK ____________________________

4 Saving project and device file

Save project
MCUP - export device
Sensor - export device
“As left” Data Record
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 19 / 25
7 Repairs and recording spare parts

Name Item no. Reason for replacement Serial no. Serial no.
new old
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

The test has been completed in full. The device is functioning within the specified parameters.

The test has not been completed in full. The following deviations are recorded:

____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

_________________________ ______________________ ________________


Name of engineer Signature Date and time
reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 20 / 25
Periodic field verification
FLOWSIC100 FLARE
Test during operation

Client information
Company name:
Plant location:
Address:
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

Responsible Plant Manager:


Phone:
FAX:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

email:
Meter information
TAG number:
Serial number S/R unit A:
Serial number S/R unit B:
Serial number MCUP:
Device configuration (1 path, 2 path):
Device version (CrossDuct/Probe):
Type key of S/R unit:
Type key of MCUP:
Measurement Location:
Add. description:
Service information
Date of this service:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

Time of this service:


Technician name:
Technician phone:
Technician email:
Date of last service:
reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 21 / 25
1 Analysis and documentation of current device status

1 Agreement with owner on the current device performance, abnormalities, special features,
failures etc.

Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

2 Inspection of the measurement point, external damage, dirt and wear to FLSE and MCUP

Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

__________________________________________________________________________

3 Creating a SOPAS ET communication connection and testing current device status


für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

FAULT MAINTENANCE REQUIREMENTS (indicate if applicable)

SOPAS ET test, “Errors and Warnings” page - log unlogged events


4
__________________________________________
__________________________________________
__________________________________________
__________________________________________

5 Read logbook and test

6 Execute data recording and test and log abnormalities

Details:
___________________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________

7 Detecting the meter statuses

Standard volume: ____________________________


Mass: ____________________________
Fault volume meter: ____________________________
reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 22 / 25
8 Plausibility test of measurement and diagnostic values

VOG OK
SOS OK
SNR OK
AGC OK
Pressure OK
Temperature OK
Molecular mass OK
Tightness of seals, in operation OK

2 Parameter testing

1 Test of the most important installation parameters using SOPAS ET Software

Sensor:
Installation angle _______________________________
Path length _______________________________
Cross sectional area _______________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

MCUP
Pipe diameter _______________________________
Nominal diameter _______________________________
Sensor type _______________________________
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Adjust factor _______________________________

3 Zero-point and current test

1 Start a check cycle manually (Menu: “MCUP/Adjust/Function check”)

Analog current zero-point _________________________ mA


Analogs current span test _________________________ mA

Following the test, check whether the Menu “Sensor Error messages/Warnings writes
“Zeroflow offset”?
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 23 / 25
4 Repairs and recording spare parts

Name Item no. Reason for replacement Serial no. Serial no.
new old
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes

für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

The test has been completed in full. The device is functioning within the specified parameters.

The test has not been completed in full. The following deviations are recorded:

____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express

_________________________ ______________________ ________________


Name of engineer Signature Date and time
reserved for patent or CTM registration.

V1.7 2010/12/14 bellaal Date Created Date Released


V1.8 2015/04/09 geoerbr
PERIODISCHER FELDTEST ENGL
2010-06-16 holzbsv
V1.9 2017/07/18 geoerbr
PERIODIOC FIELD TEST ENGL
Type: FL100 Ident No: E_56314
ECN Date Name D-01458 Ottendorf-Okrilla Repl. for: Repl. by: Sh. 24 / 25
FLARE GAS VALIDATION CERTIFICATE
FLOWSIC100 Flare

Customer name:

Serial number:

Tag number:

This certificate indicates that the FLOWSIC100 Flare meter has passed the following
tests:

Ë Analysis and documentation of current device status


Ë Parameter testing
Ë Probe removal and inspection
Ë Zero-point test
Ë MCUP I/O test
Ë Operational plausibilty test

Date:

Next validation date:

Signed:

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