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Date
2017/07/18
2015/04/09
2010/12/14
bellaal
Name
geoerbr
geoerbr
Date
2010-06-16
holzbsv
Created
Date
D-01458 Ottendorf-Okrilla
Released
Repl. for:
Type: FL100
FLOWSIC100 FLARE
Periodic field verification
Repl. by:
PERIODIOC FIELD TEST ENGL
PERIODISCHER FELDTEST ENGL
This document describes the procedure for a field verification for FLOWSIC100 FLARE EX,
EX-S and EX-PR. The procedure is described in the initial sections. The protocols required are
listed in the appendices.
Accompanying documents:
After startup of the FLOWSIC100 FLARE, sensors and electronics are subjected to extreme
process conditions. The devices must demonstrate a high level of both availability and
precision.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
In order to ensure that the device is functioning correctly, two types of tests can be carried out.
The tests differ according to the availability of the installation in operation during the test:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
“Test during operation” is carried out when the sensors cannot be removed because
production cannot be interrupted, and the pipeline not opened.
Test type 2 is for situations in which the sensor can be removed for the duration of the test. In
this case, the testing of the sensor can function additionally as a zero-point.
This service may be carried out by the owner's trained personnel or by SICK’s Service
Department. Those carrying out the service should be able to demonstrate the following
capabilities:
All activities performed as part of this service by the owner's personnel or by the SICK Service
Department must be logged.
- occurrence of wear
- measurement drift
reserved for patent or CTM registration.
- damage
- dirt
The manufacturer recommends carrying out the “Test while operation interrupted” one year
after commissioning. As long as the devices show no abnormalities, the “Test during
operation” may be carried out annually.
2. Carry out an external inspection at the test point. The device must be inspected
with regard to external damage to housing, sensors and converters as well as
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
wiring, dirt, intactness of labels and tightness of seals. It is intended that the
sender/receiver units and the MCUP be inspected during a maintenance check
according to §2 “Maintenance” of the Service Manual FLOWSIC100 Flare/Process.
4. Open the “Errors and warnings" tab in the FLSE page, and log the unlogged
events.
5. Open the “logbook” tab in the MCUP page. Read from the logbook and check for
conspicuous events.
6. Open the "Diagnosis/sensor values” tab in the FLSE page and configure a data
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
7. Read the meter statuses for mass and standard volume and for those of the fault
volume meter and note them in the log.
8. The most important measured and diagnostic values must be tested for plausibility.
For this purpose, the following measurements on the “Diagnosis/sensor values”
page should be analyzed:
reserved for patent or CTM registration.
The sound velocity can be tested against a theoretical sound velocity, which
can be calculated on the basis of the current gas composition. For this purpose,
the GERG 2004 Berechnungsverfahren (GERG 2004 Calculation procedure)
can be used, which is integrated in the SOS tool (available on the product CD).
These values can also be exceeded in special applications. In these cases, the
plausibility limits for the special application must be used.
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
1. The most important parameters should be tested for correctness. This includes
testing and documenting the following:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Figure 1
After analysis of the actual device status, the sensors (FLSE) must be removed from the
system. For this purpose, the specifications given in the FLOWSIC100 FLARE and
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Note:
During the removal of the devices from the pipeline, combustible, toxic or pressurised
gas can escape. For this reason, all applicable regulations as well as instructions in the
Service Manual and Operating Manual must be strictly observed. No action may be
taken without prior permission of the plant operator.
1. The parts of the probe in contact with gas must be visually inspected. The following
main points merit particular attention:
- dirt
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
2. The sensors must then be cleaned. Cleaning must not be by mechanical means.
Aggressive or corrosive solvents must not be used.
reserved for patent or CTM registration.
Finally, the MCUP I/O channels must be tested for proper functioning and precision. An
agreement must be reached with the operator that the MCUP is partly taken out of operation
for that purpose. It should also be noted that the measurements made during the can deviate
from measurements taken during normal operation. First, the analog outputs are tested and
then the analog input test is performed.
1. Disconnect and insulate the wires of the particular. A calibrated ammeter must be
connected to the output. The current values 4, 12 and 20 mA must be stipulated
one after the other on the "System Test" page, via SOPAS ET, and the
measurements read from the ammeter and logged.
The acceptable error for an analog output is 0.04 mA. If the error is greater than
this, the output should be recalibrated.
2. Disconnect and insulate the wires of the particular analog. A calibrated current
source must be connected to the input. The completed power measurements can
be displayed on the "I/O Diagnosis" page, via SOPAS ET. The current values 4, 12
and 20 mA must be stipulated one after the other, via the calibrated current source.
Read the measurements from the ammeter and log them in the protocol.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
The acceptable error for an analog input is 0.04 mA. If the error is greater than this,
the input should be recalibrated.
3. The MCUP relay outputs should be tested. For this purpose, the switch output
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
statuses may be stipulated on the “System test" page in the SOPAS ET. During the
test, the wires must be disconnected and a continuity tester connected. All the
switch outputs must be tested for proper functioning.
4. The digital inputs are enabled by short-circuiting or opening the appropriate clamps.
In order to do this, the wires must be disconnected and insulated. The particular
digital input is then energized by a jumper. The switching status of the appropriate
digital input may be tested on the “System test" page in the SOPAS ET. The results
must be documented.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
The appliance must be reinstalled after completion of the test. This includes re-assembly of
the sensors in the pipeline, guaranteeing the tightness of the seals, and rewiring the MCUP.
Following that, the following important diagnostic or functional checks must be carried out:
1. Detecting and logging the meter statuses for the particular measurement point
2. Testing the following diagnostic values and measurements against the display
values on the control system:
i) Pulse output
3. Finally, save the project file in the SOPAS ET (Project “Save”) and export the
MCUP and sender/receiver unit device files. These files contain the last parameter
configuration and may be used for restoring the last configuration status, should
problems arise. (Highlight MCUP or sensor, project " Export device")
All use of replacement parts and repairs made should be documented. This includes noting
the item numbers and writing them in the protocol.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
2. Carry out an external inspection at the test point. The device must be inspected
with regard to external damage to housing, sensors and converters as well as
wiring, dirt, intactness of labels and tightness of seals. It is intended that the
sender/receiver units and the MCUP be inspected.
4. Open the “Errors and warnings" page in the FLSE page, and log the unlogged
events.
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
5. Open the “logbook” tab in the MCUP page. Read from the logbook and check for
conspicuous events.
6. Open the "Diagnosis/sensor values” tab in the FLSE page and configure a data
recording. Select the parameter group “group/diagnosis log”. Abnormalities must be
documented. The recording should last between three and five minutes. For
instructions see the Service Manual.
7. The meter statuses for mass and standard volume and for those of the fault volume
meter must be read off and noted in the log.
8. The most important measured and diagnostic values must be tested for plausibility.
For this purpose, the following measurements on the “Diagnosis/sensor values”
page should be analyzed:
These values can also be exceeded in special applications. In these cases, the
plausibility limits for the special application must be used.
Figure 11
Figure 12
1. In order to check the devices, a check cycle should be carried out. For this the
menu ‘Function Check’ can be started by clicking on the button “Start function
check manually”.
Figure 13
The test current can be measured during the check cycle via the analog output.
Following the test, the Menu “Error Messages/Warnings” should be checked as to
whether the error “Zero-point offset” is written.
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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All use of replacement parts and repairs made should be documented. This includes noting
the item numbers and writing them in the protocol.
The following sections include the protocols for the procedures “Test during operation” and
“Test while operation interrupted”. Fill out the appropriate protocol for each test.
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Phone:
FAX:
email:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Meter information
TAG number:
Serial number S/R unit A:
Serial number S/R unit B:
Serial number MCUP:
Device configuration (1 path, 2 path):
Device version (CrossDuct/Probe):
Type key of S/R unit:
Type key of MCUP:
Measurement Location:
Add. description:
Service information
Date of this service:
Time of this service:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Technician name:
Technician phone:
Technician email:
Date of last service:
reserved for patent or CTM registration.
1 Agreement with owner on the current device performance, abnormalities, special features,
failures etc.
Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
2 Inspection of the measurement point, external damage, dirt and wear to FLSE and MCUP
Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
__________________________________________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
Details:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
VOG OK
SOS OK
SNR OK
AGC OK
Pressure OK
Temperature OK
Molecular mass OK
Tightness of seals, in operation OK
2 Parameter testing
MCUP
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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1 Removal and inspection, testing and logging of external damage to the parts coming into
contact with gas and of the pressure-bearing parts.
Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
4 Zero-point test
4 Parameterization of the diaphragm distance in the zero-point box with the SOPAS ET “Path
length” parameter
Temperature: ____________________________
Humidity: ____________________________
Barometric pressure: ____________________________
10 Start communication
Mean values:
80/135 kHz 42kHz
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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Avg. VOG < ± 100 mm/s Avg. VOG < ± 100 mm/s
Avg. VOS < ± 1%
Trend:
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
AGC < 40 dB
SNR > 30 dB
✔ AO identifier
Power test 4 mA 12 mA 20 mA
Measurement
AO identifier
Power test 4 mA 12 mA 20 mA
Measurement
AO identifier
Power test 4 mA 12 mA 20 mA
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Measurement
AO identifier
Power test 4 mA 12 mA 20 mA
Measurement
AO identifier
Power test 4 mA 12 mA 20 mA
Measurement
AO identifier
Power test 4 mA 12 mA 20 mA
Measurement
If an analog output does not reach the required level of accuracy, the output may be
reserved for patent or CTM registration.
recalibrated.
AI identifier
Power test 4 mA 12 mA 20 mA
Measurement
AI identifier
Power test 4 mA 12 mA 20 mA
Measurement
AI identifier
Power test 4 mA 12 mA 20 mA
Measurement
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
AI identifier
Power test 4 mA 12 mA 20 mA
Measurement
AI identifier
Power test 4 mA 12 mA 20 mA
Measurement
AI identifier
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Power test 4 mA 12 mA 20 mA
Measurement
If an analog input does not reach the required level of accuracy, the input may be recalibrated.
reserved for patent or CTM registration.
3 Plausibility test of measurement and diagnostic values and comparison with the display values
in the control system.
VOG OK ____________________________
SOS OK ____________________________
SNR OK ____________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
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AGC OK ____________________________
Pressure OK ____________________________
Temperature OK ____________________________
Molecular mass OK ____________________________
Tightness of seals, in operation OK ____________________________
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Save project
MCUP - export device
Sensor - export device
“As left” Data Record
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Name Item no. Reason for replacement Serial no. Serial no.
new old
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
The test has been completed in full. The device is functioning within the specified parameters.
The test has not been completed in full. The following deviations are recorded:
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Client information
Company name:
Plant location:
Address:
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
email:
Meter information
TAG number:
Serial number S/R unit A:
Serial number S/R unit B:
Serial number MCUP:
Device configuration (1 path, 2 path):
Device version (CrossDuct/Probe):
Type key of S/R unit:
Type key of MCUP:
Measurement Location:
Add. description:
Service information
Date of this service:
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
1 Agreement with owner on the current device performance, abnormalities, special features,
failures etc.
Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
2 Inspection of the measurement point, external damage, dirt and wear to FLSE and MCUP
Details:
___________________________________________________________________________
_________________________________________________________________________
__________________________________________________________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
__________________________________________________________________________
Details:
___________________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
_________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
VOG OK
SOS OK
SNR OK
AGC OK
Pressure OK
Temperature OK
Molecular mass OK
Tightness of seals, in operation OK
2 Parameter testing
Sensor:
Installation angle _______________________________
Path length _______________________________
Cross sectional area _______________________________
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
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MCUP
Pipe diameter _______________________________
Nominal diameter _______________________________
Sensor type _______________________________
für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.
Following the test, check whether the Menu “Sensor Error messages/Warnings writes
“Zeroflow offset”?
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Name Item no. Reason for replacement Serial no. Serial no.
new old
ist unzulässig, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen sind
strafbar und verpflichten zu Schadenersatz (LitUrhG, UWG, BGB). Alle Rechte
Vervielfältigung dieser Unterlage sowie Verwertung und Mitteilung ihres Inhaltes
The test has been completed in full. The device is functioning within the specified parameters.
The test has not been completed in full. The following deviations are recorded:
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
prior permission. Breach of this clause is a punishable offence and offenders will
be held liable for indemnity (German Law ref.: LitUrhG, UWG, BGB). All rights
No part of this publication may be reproduced, used or circulated without express
Customer name:
Serial number:
Tag number:
This certificate indicates that the FLOWSIC100 Flare meter has passed the following
tests:
Date:
Signed: