Materials - Automotive

EMCON Technologies Sm Werkstoffe/materials Stand: 21.06.
2007
W. Nr. EN, DIN oder/or Fiat Tab. W. Kurzname Bezeichnung Bezeichnung Bezeichnung Bezeichnung-Vergleichsmaterial für Fiat-
(nach/to EN chemische
Zusammensetzung/chemical
nach/denomination nach/denomination nach/denomination Stücklisten/description-comparison
10027-2): composition to AISI to: to JIS (Japanes material for FIAT BOM's
SAE/ASTM/UNS/MIL Industrial Standard)
SUS/SUH
- - - - ACCIAIO ISO 2320 CLASSE 8 Cap.

STEEL ISO 2320
52605/01
- - - - ACCIAIO ISO 898-2 CLASSE 8 Cap.
STEEL ISO 898-2
52605/01
1.0035 EN 10025-2- S185 - - - FE 320 Tab.52891
1.0037 EN 10025- S235JR - - - FE 360 B -
1.0044 EN 10025-2- S275JR - - - FE 430 B -
1.0114 EN 10025-2- S235JO - - - FE 360 C Tab.52891
1.0116 EN 10025-2- S235J2+N - - - FE 360 D Tab.52891
1.0143 EN 10025-2- S275JO - - - FE 430 C Tab.52891
1.0144 EN 10025-2- S275J2+N - - - FE 430 D Tab.52891
1.0214 EN 10263-2- C10C - - - CB10FFKD Tab.52610
1.0312 EN 10130- DC05 - - - FE P05
1.0330 EN 10130- DC01 - - - FE P01
1.0332 EN 10111- DD11 - - - FE P11
1.0335 EN 10111- DD13 - - - FE P13
1.0338 EN 10130- DC04 - - - FE P04
1.0347 - - - FE P03
EN 10130- DC03
- - - FE P02
1.0398 EN 10111- DD12 - - - FE P12
1.0553 - - FE 510 C Tab.52891
!! nicht EN 10025-2- !!
verwenden/ S355JO
nicht verwenden/ don't use!!
don't use!!
1.0570 EN 10025-2- S355J2+N - - FE 510 D Tab.52891
1.1152 EN 10263-3- C20E2C - - CB20FF KD Tab.52610
1.1181 EN 10083-1- C35E (+H ;+N ; - - -
+QT…. nach Bedarf
angeben)
1.4006 Sheet: EN 10088-2- AISI 410 - ~ JIS SUS 410 X 12 Cr 13 Tab. 52752
X12Cr13E
Semi-finished pr.: EN 10088-3-
1.4016 Sheet: EN 10088-2- AISI 430 AMS 5503 , AMS 5627 , ASME SA182 ,
ASME SA240 , ASME SA268 , ASME SA479 ~ JIS SUS 430 -
, ASTM A176 , ASTM A182 , ASTM A240 ,
Semi-finished pr.: EN 10088-3- X6Cr17 ASTM A268 , ASTM A276 , ASTM A314 ,
ASTM A473 , ASTM A479 , ASTM A493 ,
Pipes: EN 10296-2- ASTM A511 , ASTM A554 , ASTM A580 ,
ASTM A651 , FED QQ-S-763 , FED QQ-S-
766 , FED QQ-W-423 , FED STD-66 , MIL
1.4104 Sheet: EN 10088-2- AISI 430F -
SPEC MIL-S-862 , SAE 51430 , SAE J405 ~ JIS SUS 430 -
X14CrMoS17 (51430) , UNS S43000
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EMCON Technologies Sm Werkstoffe/materials Stand: 21.06.2007
1.4113 DIN 17440- X6CrMo17-1 AISI 434 - ~ JIS SUS 434 X 8 CRMO17 (AISI 434) Tab. 52754
1.4301 Sheet: EN 10088-2- ~AISI 304 - ~ JIS SUS 304 X 5 CRNI 1810 (AISI 304) Tab. 52770
Semi-finished pr.: EN 10088-3- X5CrNi18-10 A2-70
Pipes: EN 10296-2-
1.4303 Sheet: EN 10088-2- AISI 305 bzw. AISI - ~ JIS SUS 305, ~ JIS X 8 CRNI 1812UNI 6900-71
X4CrNi18-12
Semi-finished pr.: EN 10088-3- 308 SUS 305 J1
1.4305 Sheet: EN 10088-2- X8CrNiS18-9 AISI 303 - ~ JIS SUS 303 ?? UNI X10CrNiS 1809 ??
1.4310 Sheet: EN 10088-2- X10CrNi18-8 AISI 301 - ~ JIS SUS 301 -
1.4370 DIN 17145- X15CrNiMn18-8 AISI 307 - - X15CrNiMn18-8
- X3CrTiNb17 FIAT AISI 439 M - - X 3 CRTINB 17 (AISI 439M) Tab. 52410
STEEL
STD. 52410
- X4CrTi17 FIAT STD. AISI 439 UF - - X 4 CRTi 17 (AISI 439UF) Tab. 52410
STEEL
52410
1.4401 Pipes: EN 10296-2- X5CrNiMo17-12-2 AISI 316 - ~ JIS SUS 316 -
1.4509 Sheet: EN 10088-2- AISI 441 - - X 3 CRTINB 18 (AISI 441) Tab.52771
X2CrTiNb18
1.4510 Sheet: EN 10088-2- AISI 439 (bzw.AISI - ~ JIS SUS 430 -
Semi-finished pr.: EN 10088-3- X3CrTi17 430Ti )
Pipes: EN 10296-2-
1.4511 - - - -
DIN 17440 oder EN 10088-3 X3CrNb17
1.4512 Sheet: EN 10088-2- ~ AISI 409 - ~ JIS SUH 409 X 2 CRTI 11 (AISI 409 L.I.) Tab.52757/01
Semi-finished pr.: EN 10088-3- X2CrTi12
Pipes: EN 10296-2-
- -
METAL POWDER TO
SS-409L
MPIF STD. 35
1.4541 Sheet: EN 10088-2- AISI 321 AMS 5510 , AMS 5557 , AMS 5559 , AMS
5570 , AMS 5576 , AMS 5645 , AMS 5689 , ~ JIS SUS 321 X 6 CRNITI 1811 (AISI 321) Tab.52718
ASME SA182 , ASME SA193 , ASME SA194
Semi-finished pr.: EN 10088-3- X6CrNiTi18-10 , ASME SA213 , ASME SA240 , ASME
SA249 , ASME SA312 , ASME SA320 ,
Pipes: EN 10296-2- ASME SA358 , ASME SA376 , ASME SA403
, ASME SA409 , ASME SA430 , ASME
SA479 , ASTM A167 , ASTM A182 , ASTM
1.4571 EN 10088-2-
Sheet: AISI 316 Ti -
A193 , ASTM A194 , ASTM A213 , ASTM
- -
EN 10088-3-
Semi-finished pr.: X6CrNiMoTi17-12-2 A271 , ASTM A276 , ASTM A312 , ASTM
Pipes: EN 10296-2-
A493 , ASTM A511 , ASTM A580 , FED QQ-
1.4713 DIN EN 10095- X10CrAlSi7 - -
S-763 , FED QQ-S-766 , FED QQ-W-423 ,
MIL SPEC MIL-S-862 , SAE 30321 , SAE
- -
1.4740 DIN EN 10295 - PC 10 (ASTM 563M)
J405 (30321) , UNS S32100
-
GX40CrSi17
Italien:UNI EN 10295
1.4767 DIN 17470- CrAl 20 5 - - -
1.4828 AISI 309 ASME SA249 , ASME SA312 , ASME SA358
, ASME SA403 , ASME SA409 , ASTM A167 -
EN-10095- X15CrNiSi20-12 , ASTM A249 , ASTM A276 , ASTM A312 ,
ASTM A554 , ASTM A580 , FED QQ-S-763 ,
FED QQ-S-766 , MIL SPEC MIL-S-862 ,
1.4845 DIN EN 10095- X8CrNi25-21 AISI 310 -
SAE 30309 , SAE J405 (30309) , UNS ~ JIS SUS Y 310 -
S30900

1.4913 EN 10269- X19CrMoNbVN11-1 - - -

1.4923 EN 10269- X22CrMoV12-1 - - - -
1.4923 EN 10269- X22CrMoV12-1 - - - ?? Z20CDNBV11 NF 35-558??
1.7220 EN 10083-1- 34CrMo4 - - - -
1.7711 - ~ ASTM A193 (B16) - AT 500 Tab. 52605/04
~ ASTM A194 (16)
EN 10269- 40CrMoV4-6 ~ ASTM A437 (B4D)
~ UNS K14072
1.5511 EN 10269- 35B2 - - - -
1.0032 EN 10025-2- S205GT AISI 1010 - - -
1.5522 EN 10263-3- 22MnB4 - - - -
1.5523
EN 10269- 19MnB4
- - - - - SUS Y 308 -
1.4015 - - - - SUS Y 430 -
- - - - - SUS 436 L -
- - - - - SUS 436 J1L -
1.4552 EN 10213-4; EN 10283; GX5CrNiNb19-11
1.7131
1.4837
1.4980

Alte Bezeichnung Dichte/ Materialgefüge/

(nicht density
verwenden)/old [g/cm³] material structure
denomination
(don't use)
- -
-
- -
-
St 33 7.85 mild steel
St 37-2 7.85 mild steel
St 44-2 7.85 mild steel
St 37-3 U 7.85 mild steel
St 37-3 N 7.85 mild steel
St 44-3 U 7.85 mild steel
QSt 36-3 7.85 mild steel
St 15 - mild steel
St 12 - mild steel
St W 22 - mild steel
St W 24 - mild steel
St 14 - mild steel
RRSt 13 - mild steel
- mild steel
RR St W 23 - mild steel
St 52-3 U 7.85
mild steel
Cq 22 7.85 mild steel
- 7.85
mild steel
- 7.7
martensitic
- 7.7
ferritic
- 7.7
ferritic

- 7.7 ferritic
- 7.9
austenitic
- 7.9
austenitic
- 7.9
austenitic
- 7.9
austenitic
- 7.9 austenitic
- 7.72
ferritic
- 7.72
ferritic
- 7.9 austenitic
- 7.65
ferritic
- 7.7
ferritic
- 7.7
ferritic
- 7.7
ferritic
- 7.2
ferritic metal powder

- 7.9
austenitic
- 7.98
austenitic
- 7.7 ferritic
-
- 7.2 -
- 7.85
austenitic
- 7.9 austenitic

- -
- 7.85
- -
- 7.85
- 7.85
- -
ST 34-2 7.85 mild steel
- - -
mild steel
- - austenitic
- - ferritic
- ferritic
- ferritic
7.88 austenitic
7.81
7.8
7.94

Alloy elements
Carbon is the most important and influential alloying element for steel. In addition to carbon, unalloyed steel contains
silicon, manganese, phosphorus and sulphur, all of which are accrued unintentionally during the manufacturing proces
Alloyed steel is made by adding further alloying elements to attain specific properties and intentionally increasing
Carbon – Symbol C
manganese and silicon content. Increasing the C content increases the steel's strength and temperability. At the same
time, increasing the C content will reduce elasticity, malleability, weldability and machine processability. Carbon has
virtually no impact on the steel's resistance to corrosion caused by water, acids and hot gases.
Steel always contains Si, just as it does manganese, as Si is already present in iron ore. Silicon from the furnace claddi
is also added to the cast during the manufacturing process. But steels are not referred to as silicon steels until their S
Silicon – Symbol Si, melting content is higher than 0.40%. Si is not a metal but rather a metalloid, like phosphorus and sulphur. Silicon increases
point 1414°C strength and density, especially of cast steel. Elasticity is hardly affected. Tensile strength increases by 10 kg/mm2 per
Si, with a similar increase in yield strength. Higher levels of silicon make the steel coarser. A high Si content (ca. 14%
makes steel resistant to chemical agents but also renders it unmalleable.
Manganese increases the strength of steel. It reduces elasticity only slightly. Mn also has a favourable effect on malleab
and weldability. Higher levels of Mn in conjunction with carbon provide greater wear resistance. Up to 3% Mn increases
Manganese – Symbol Mn,
steel's tensile strength by around 10 kg/mm2 per % of Mn. Levels between 3 – 8% increase tensile strength to a lesse
melting point 1221°C
extent, and it will actually start to fall again when Mn levels reach more than 8%. The effect on yield strength is similar
Manganese increases in particular the hardening depth and corrosion resistance.
Phosphorus – Symbol P, There a different types of phosphorus, for instance white (yellow), red (violet) or black phosphorus. Phosphorus is gener
melting point 44°C considered to reduce the quality of steel. That is why high quality steels aim to achieve a phosphorus upper limit of 0.03
0.05%.
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Sulphur is contained in the earth's crust at a level of around 0.1%. It is present in elementary from in volcanic and
sedimentary deposits, in chemical bonds, for instance in the sulphates gypsum and barite, and in the sulphides pyrite
Sulphur – Symbol S, melting sphalerite and galena. Sulphur makes the steel brittle and red-short, and is therefore detrimental. The maximum
point 118°C permissible content lies between 0.025 and 0.030%. The exception to this rule is automotive steels which are produce
intentionally with sulphur levels of up to 0.3%. Its properties result in shorter shavings during machine processing, which
turn allow faster cutting speeds.
Chromium increases strength and reduces elasticity only slightly, whilst greatly improving hot strength and scaling
Chromium – Symbol Cr, resistance. Higher Cr levels make steel rust-proof and resistant to wear. The weldability of pure chromium steels decrea
melting point 1920°C with higher levels. Chromium is a strong carbide-forming element. The tensile strength of steel increases by 8 – 10 kg/m
per % of Cr; yield strength also increases but not to the same extent; notched impact resistance decreases.
Nickel increases the strength of steel to a lesser extent than silicon and manganese, and only slightly reduces elasticity.
causes good depth hardening, especially when the steel also contains chromium. Chromium-nickel steels are resistant
Nickel – Symbol Ni, melting
rust, scaling and heat. Nickel does not affect weldability. Nickel strongly increases the notched impact strength of
point 1453°C
construction steels, especially at lower temperatures. Nickel is used as an alloying element predominantly in austenitic
corrosion- and scaling-resistant steels and in quenched and tempered steels to increase durability.
Molybdenum increases tensile strength, in particular hot strength, and has a positive effect on weldability. Higher Mo lev
Molybdenum – Symbol Mo, make steel less malleable. Molybdenum is often used in conjunction with chromium. Its behaviour is similar to that of
melting point 2622°C wolfram. Chromium-nickel alloys provide high yield strength and durability. Molybdenum is a strong carbide-forming
element and is therefore the preferred alloying element for high speed steel and hot-work tool steel, in austenitic corrosi
resistant steels, quenched and tempered steels and hot strength steels.
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Even small amounts of vanadium improve hot strength and suppress sensitivity towards overheating. V is especially
advantageous for construction and tool steels. It also increases the edge-holding ability of high speed steels. V levels a
Vanadium – Symbol V, usually low and have virtually no effect on weldability. Vanadium is a strong carbide-forming element. It increases tensi
melting point 1726°C strength and yield strength, but in particular the hot strength properties of steel. Vanadium is predominantly used in
conjunction with chromium as an alloying element for construction and hot strength steels, and in conjunction with wolfra
for high-speed and hot-work tool steel.
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Alloy elements
s the most important and influential alloying element for steel. In addition to carbon, unalloyed steel contains
nganese, phosphorus and sulphur, all of which are accrued unintentionally during the manufacturing process.
steel is made by adding further alloying elements to attain specific properties and intentionally increasing
se and silicon content. Increasing the C content increases the steel's strength and temperability. At the same
reasing the C content will reduce elasticity, malleability, weldability and machine processability. Carbon has
virtually no impact on the steel's resistance to corrosion caused by water, acids and hot gases.
s contains Si, just as it does manganese, as Si is already present in iron ore. Silicon from the furnace cladding
ded to the cast during the manufacturing process. But steels are not referred to as silicon steels until their Si
s higher than 0.40%. Si is not a metal but rather a metalloid, like phosphorus and sulphur. Silicon increases
d density, especially of cast steel. Elasticity is hardly affected. Tensile strength increases by 10 kg/mm2 per%
similar increase in yield strength. Higher levels of silicon make the steel coarser. A high Si content (ca. 14%)
makes steel resistant to chemical agents but also renders it unmalleable.
increases the strength of steel. It reduces elasticity only slightly. Mn also has a favourable effect on malleability
ity. Higher levels of Mn in conjunction with carbon provide greater wear resistance. Up to 3% Mn increases the
sile strength by around 10 kg/mm2 per % of Mn. Levels between 3 – 8% increase tensile strength to a lesser
d it will actually start to fall again when Mn levels reach more than 8%. The effect on yield strength is similar.
Manganese increases in particular the hardening depth and corrosion resistance.
rent types of phosphorus, for instance white (yellow), red (violet) or black phosphorus. Phosphorus is generally
to reduce the quality of steel. That is why high quality steels aim to achieve a phosphorus upper limit of 0.03 –
0.05%.
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r is contained in the earth's crust at a level of around 0.1%. It is present in elementary from in volcanic and
ary deposits, in chemical bonds, for instance in the sulphates gypsum and barite, and in the sulphides pyrite,
rite and galena. Sulphur makes the steel brittle and red-short, and is therefore detrimental. The maximum
e content lies between 0.025 and 0.030%. The exception to this rule is automotive steels which are produced
with sulphur levels of up to 0.3%. Its properties result in shorter shavings during machine processing, which in
turn allow faster cutting speeds.
um increases strength and reduces elasticity only slightly, whilst greatly improving hot strength and scaling
Higher Cr levels make steel rust-proof and resistant to wear. The weldability of pure chromium steels decreases
evels. Chromium is a strong carbide-forming element. The tensile strength of steel increases by 8 – 10 kg/mm2
% of Cr; yield strength also increases but not to the same extent; notched impact resistance decreases.
ases the strength of steel to a lesser extent than silicon and manganese, and only slightly reduces elasticity. Ni
d depth hardening, especially when the steel also contains chromium. Chromium-nickel steels are resistant to
aling and heat. Nickel does not affect weldability. Nickel strongly increases the notched impact strength of
on steels, especially at lower temperatures. Nickel is used as an alloying element predominantly in austenitic,
corrosion- and scaling-resistant steels and in quenched and tempered steels to increase durability.
m increases tensile strength, in particular hot strength, and has a positive effect on weldability. Higher Mo levels
el less malleable. Molybdenum is often used in conjunction with chromium. Its behaviour is similar to that of
Chromium-nickel alloys provide high yield strength and durability. Molybdenum is a strong carbide-forming
is therefore the preferred alloying element for high speed steel and hot-work tool steel, in austenitic corrosion-
resistant steels, quenched and tempered steels and hot strength steels.
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all amounts of vanadium improve hot strength and suppress sensitivity towards overheating. V is especially
ous for construction and tool steels. It also increases the edge-holding ability of high speed steels. V levels are
and have virtually no effect on weldability. Vanadium is a strong carbide-forming element. It increases tensile
and yield strength, but in particular the hot strength properties of steel. Vanadium is predominantly used in
with chromium as an alloying element for construction and hot strength steels, and in conjunction with wolfram
for high-speed and hot-work tool steel.
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Nützlicher Links:
Firma (+Inhalt in Schlagworten)
Geomet Coatings: Spezificationen der Beschichtungen ( nach Firmenverwendung sortiert (ZB:
Beschichtungen für GM; Fiat; ARM die von Geomet stammen mit Normverweisen der
betreffenden Firmen) http://www.geomet.net/ge
Chemplate Industries, Inc. (Zuordnung von Verschiedenen Kundennormen zu

bestimmten Beschichtungen) http://www.chemplateindu
Beschichtungs Übersicht mit zugehörigen Kundennormen:
Name Beschichter Salz Sprüh Test Reibwert
Geomet 321 +ML 480 stunden sst 0,10-0,16

Geomet 321 + VL http://www.dacral.com/gb/pages/accueil/accueil.asp 720 stunden sst 0,09-0,14
http://www.geomet.net/geomet/specs.asp
http://www.chemplateindustries.com/plating%20capabilities.htm
Kundennorm für die die Beschichtung freigegeben ist

GM Fiat Daimler VW Volvo Bauteile bei denen diese Beschichtung verwend
gmw3359 dbl 9440.40. 2009088004

nen diese Beschichtung verwendet wird!
Materialdichte für Nichtmetallische Werkstoffe (CAD-Berechnung):
Monolith: 0,452 g/cm³

Monolith: 4/600 0,452 g/cm³
Substrat: 0,852 g/cm³
Metallit (inkl. Außenhaut): 1,4 g/cm3
Matte:
- Saffil Ecoflex 200MLB/B-1510 mit Folie: 0,45 g/cm³
- 3M INPE 550: 0,855 g/cm³
- 1600 HTE 1617g/m² 0,400-0,500 g/cm³
Schutzdeckel:
PE-HD / -LD (Hostalen, Lupolen, Vestolen A) 0.96 / 0.92 g/cm³
Heat - shield's
Paper + 2x 0,4mm Sheet metal Al 4,67 g/cm³
Paper + 1x 0,4mm Sheet metal Al + 1x 0,15mm Sheet metal Al plated 4,6 g/cm³
Glimmer + 2x 0,4mm Sheet metal Al 4,98 g/cm³
Aufbau 0,3/0,7/0,3
Aufbau 0,4/0,7/0,4
Diese Werte sind nur für eine Vorabberechnung der Gesamtgewichte zu verwenden. Anh
Endgewichte, ist die jeweilige Materialdichte im CA
0.405
Quelle Tabellenbuch Metall von Europa Lehrmittel

wichte zu verwenden. Anhand der gemessenen bzw. vom Hersteller gemeldeten
eilige Materialdichte im CAD zu korrigieren.
Bei Werkstoffe nach EN 10088:
-2 für Blech und Band
-3 für Halbzeuge, Stäbe, Walzdraht und Profile
z.B.: EN 10088-2-X.........
Rohre werden nach EN 10296-1-, 10296-2-, oder EN 10297 angegeben, soweit die Materialien in der Norm (Tabelle1) vorhanden sind:
z.B.: EN 10296-2--X2…..
Normen für Halbzeuge:

Für Bandbreiten < 600mm gilt EN 10258-t.t (t.t=Blechdicke in mm)
Für Bandbreiten > 600mm gilt EN 10259-t.t (t.t=Blechdicke in mm)
Zusatzangaben +2D / +2B nicht wahlweise verwenden! Da +2D matter ist und daher Irritationen auftreten können wenn die Bauteile unterschiedliche
Optik haben. Laut Labor kann bzgl. Korrosion bzw. Fertigbarkeit ohne große Bauchschmerzen +2D Verwendet werden wobei im Sichtbereich bei
höheren Ansprüchen bzgl. Optik Vorsicht geboten ist! (Aussage Wieser und Schattenkirchner Mai 2006)

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EMCON Technologies Sm Werkstoffe/materials Stand: 21.06.

- - - - ACCIAIO ISO 2320 CLASSE 8 Cap.

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1.4913 EN 10269- X19CrMoNbVN11-1 - - -

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Alte Bezeichnung Dichte/ Materialgefüge/

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ferritic metal powder

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Chemplate Industries, Inc. (Zuordnung von Verschiedenen Kundennormen zu

Beschichtungs Übersicht mit zugehörigen Kundennormen:

Name Beschichter Salz Sprüh Test Reibwert

Geomet 321 +ML 480 stunden sst 0,10-0,16

Kundennorm für die die Beschichtung freigegeben ist

gmw3359 dbl 9440.40. 2009088004

Monolith: 0,452 g/cm³

Substrat: 0,852 g/cm³

Metallit (inkl. Außenhaut): 1,4 g/cm3

Quelle Tabellenbuch Metall von Europa Lehrmittel

Normen für Halbzeuge:

Das könnte Ihnen auch gefallen