Smag 2

DOCUMENTATION
Grab type:
MZGL 12000-4-B-S
Com.-no.:
AB00000563
Serial-no.:
0853 / 0854 / 0855 / 0856
Salzgitter Maschinenbau AG Telefon: E-mail: Vorstand: Sitz der Gesellschaft: Salzgitter Bad
Windmühlenbergstraße 20-22 +49 (0)53 41 / 302 647 peiner@smag.de Sebastian H. Brandes (Vorsitzender), Registergericht:
38259 Salzgitter / Germany Telefax: Internet: Jürgen Bialek Amtsgericht Braunschweig
+49 (0)53 41 / 302 424 www.smag.de Vorsitzender des Aufsichtsrates: Registernummer:
www.peiner.de Ulrich Decker HRB 201 389
10.06.2004
P
PEINER Greifer
OPERATING INSTRUCTIONS
MOTOR GRABS
Class-no. Page-no.
A 01.0226-1 E 1-1
C o n t e n t s
Page-no. Class-no.
1.0 Data sheet
2.0 Description and Survey of Features
2.1 Basic unit: Constructional and Functional Description

2.1.1 Constructional Description 3-1 A 01.0252 E
2.1.2 Functional Description 4/1-3 A 01.0333/1-3 E
2.2 Hydraulic diagram – 2315.1710 5/1-2 A 01.0443/1-2 E
2.4 Parts list 7-1 A 01.0460 E
3.0 Operating instructions
3.1 Observation of UVV regulations 8/1-2 A 01.0554/1-2 E
3.2 Putting into operation

3.2.1 Initial start-up 8/1-2 A 01.0554/1-2 E
3.2.2 Daily start-up 8/1-2 A 01.0554/1-2 E
3.3 Information for operation 9-1 A 01.0126 E
3.4 Shut-down 9-2 A 01.0580 E
3.5 Reoperation 9-2 A 01.0580 E
3.6 Transportation 9-2 A 01.0580 E
4.0 Maintenance and repair
4.1 Maintenance
4.1.1 Oil changes 10-1 A 01.0602/1-2 E
4.1.2 Lubrication instructions 10-1 A 01.0602/1-2 E
4.1.3 Oil filter 10-1 A 01.0602/1-2 E
4.1.4 Motor 10-1 A 01.0602/1-2 E
4.1.5 Condensation water 10-1 A 01.0602/1-2 E
10.06.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0226-2 E 1-2
C o n t e n t s
Page-no. Class-no.
4.2 Required checks

4.2.1 Check oil level 10-2 A 01.0668/1-3 E
4.2.2 Check and adjust pressure 10-2 A 01.0668/1-3 E
4.2.3 Miscellaneous checks 10-2 A 01.0668/1-3 E
4.3 Repair
4.3.1 General 10-3 A 01.0751/1-2 E
4.3.2 Disassembly 10-3 A 01.0751/1-2 E
4.3.3 Repair works 10-4 A 01.0804 E
4.3.4 Assembly 10-5 A 01.0020 E
4.3.5 Control block 10-6 A 01.0921 E
4.4 Table of recommended hydraulic oil 11/1-2 A 05.1800/1-2 E
5.0 Failure - Symptoms - Sources of failures
5.1 Grab not functioning 12/1-2 A 01.0956/1-2 E
5.2 Grab malfunctioning 12/1-2 A 01.0956/1-2 E
5.3 Failure of hydraulic system 12/1-2 A 01.0956/1-2 E
6.0 Spare parts list und electric equipment
Data Sheet / Technical Data
Order no.: AB00000563

Product: MZGL 12000-4-B-S
Material no.: 1000050264 Operating instructions: A 01.0226
Serial no.: 0853 / 0854 / 0855 / 0856
Year of construction: 2011
Deadweight: 8805 kg
Required crane lifting capacity: 23805 kg
Filling volume / admissible lifting capacity
Filling volume [m³] Piled density [t/m³] adm. lifting capacity / SWL [t]
V1 = 12,0 1,25 15,0
V2 = 8,5 1,75 14,875
V3 = 5,0 3,0 15,0
V4 = - -
V5 = - -
Bulk material grain size: 1,0 – max. 50 mm
Theoretical working times (free in space / without picking up bulk material)
50 Hz 60 Hz
Opening of grab 9 sec. 7 sec.
Closing of grab 13 – 18 sec. 10 – 15 sec.
Electric Data
Mode of operation: S3 System of protection: IP 65
Motor type: 200L-4 Insulation class: H
Intermittent service: 40 % duty cycle max. duty classification: 120/h
Motor power: 37 / 44 kW Circuit diagram no.: 0023079702
Voltage: 400 / 440 V Plug-in connector: ODU-UW
Frequency: 50 / 60 Hz
Current: three phase
Rated current: 70 / 72 A  10 %
Hydraulic Data
max. service pressure Opening of grab [± 10 bar] Closing of grab [± 10 bar]

Measuring point MA
Measuring point MB
Measuring point MP
Measuring point MP1 220
Measuring point MP2 120
Measuring point MLS
Pump type: V30D-095
Control block: NG30E-LS
Cylinder size: 200/125x700 stroke
Filled oil quality: HLP 46
Oil tank capacity: 340 l
Filter type: Argo
Filter mesh: β16(c) = 200 Exapor
Admissible service temperature: - 5 °C up to + 85 °C
Author: 08.04.2011 / GK - Meissner

Data Sheet / Technical Data
Dimensions
Author: 08.04.2011 / GK - Meissner

05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0252 E 3-1
2.0 Description and surveys
2.1 Basic unit: Description of construction
2.1.1 Description of construction (see page-no. 7-1)
The structure of the PEINER Motor Dual-Scoop Grab is as follows:

The two scoops, provided to pick up the bulk material, are pivoted at the lower traverse
by means of pins. These pins forms the pivot points of the scoops. The lips of the
scoops consist of wear-resistant material.
The lower traverse is designed to serve as oil tank. The hydraulic unit, consisting of a
motor, a variable high-pressure axial pump being suspended in the oil tank and a control
unit, is vertically mounted onto the traverse. The hydraulic unit being protected by a
hood is arranged in a low position on the grab thus permitting a small overall height and
a favourable position of the centre of gravity of the grab.
The lifting cylinders are mounted on both sides of the hydraulic unit and are fixed to the
lower and upper traverse. The scoops are opened and closed by retraction and
extension of the piston rods. The piston rods are surface-treated and corrosion-resistant.
The hoist cylinders are connected with the control unit via hydraulic hoses.
The link arms are fitted to connect the scoops with the upper traverse. The suspension
device which forms the connection between the grab and the existing lifting equipment is
mounted to the upper traverse.
The motor is supplied with current by means of a plug-in connector as well as by means
of a rubber hose. In order to prevent damages a tension relief is provided to discharge
the plug-in connector.
All components and parts are made out of high-quality material and are easily
interchangeable. The bearing bushes are made of seawater-resistant material.
PEINER Motor Dual-Scoop Grabs with kick plates (see parts list, page no. 7-1) are able
to handle material with high-density after the kick plates have been removed. Please see
data machinery card concerning various material densities.
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0333-1 E 4-1
2.1.2 Functional description (see page no. 5-1, hydraulic diagram)
Operation mode: Reversing operation (S3)

Variable delivery pump (Power regulator plus Load-Sensing regulator)
Control block NW 30-E-LS
General:
Operation mode S3, also called reversing operation, means that the electric motor
and thus also the pump are operated in clockwise rotary sense as well as
anticlockwise rotary sense, thus influencing the opening and closing motion of the
grab.
This grab is equipped with a power-regulated axial piston pump with additional load-
sensing regulator (LS).
The power regulator of the pump is adjusted to the maximum drive motor power
output, i.e. depending on the drive power, the output of the pump is continuously
adjusted to the power output of the drive motor as the operating pressure continues
to increase after having exceeded a certain level. Thus, the hydraulic power, the
product of pump output and pressure, remains constant.
The load-sensing regulator, for short LS regulator, only serves as „min./max.-

regulator“. Via the LS regulator the pump recognizes that:
1. A consumer has been connected and the pump must switch to max. output,
2. A system pressure preset at the pressure relief valve (DV1 or DV2) has been
reached and the pump has to change down towards "zero-lift regulation", so that
only as much hydraulic fluid is displaced as is necessary for compensating the
gap leakage in pump and system.
Opening procedure:
As soon as the drive motor M is started, the hydraulic pump P sucks hydraulic oil via
nonreturn valve RV3 out of the tank and pumps it into pressure line P2.
The oil flows via the nonreturn valve R2 and pipe B into the piston sides KS of the
lifting cylinders. On extension of the cylinders, the oil flowing off the piston rod sides
KSS via pipe A then flows via the stop valve SV1 opened by the control line St1 to
pipe B and additionally fills piston side KS (quick-motion mode). During the opening
procedure no oil returns to the tank.
The maximum pressure in pipe B is controlled by the pressure relief valve DV2. As
soon as the maximum pressure (preset at DV2) is reached, the output of the pump
P is reduced (see under „General“).
28.05.2004
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PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0333-2 E 4-2
Closing procedure:
With changed rotational sense of the drive motor M, the hydraulic pump P sucks
hydraulic oil via nonreturn valve RV4 out of the tank and pumps it into pressure line
P1.
The oil flows via nonreturn valve R1 and line A into the piston rod sides KSS of the
lifting cylinders. At the same time, the pilot controlled stop valve SV2 is opened via
control line St2. The oil returning from the piston sides KS can now return to the
tank via SV2, tank line T and filter F.
The maximum pressure in pipe A is controlled by the pressure relief valve DV1. As
soon as the maximum pressure (preset at DV1) is reached, the output of pump P is
reduced (see paragraph "Power regulation").
When the drive motor is switched off, the nonreturn valves R1, R2 and the pilot
controlled stop valves SV1, SV2 avoid automatic opening or closing of the grab.
ATTENTION! The pressure must be set at DV1, DV2.
DV1 = closing
DV2 = opening
Pressure gauge connections:
The system pressures can be checked at the provided measuring points (pressures
see data sheet).
Closing: on cylinder, MP1, MA

Opening: on cylinder, MP2, MB
Pump pressure: MP
LS pressure: MLS
Rattling of the shells:
In order to avoid a rattling of the shells during the closing procedure, the pilot
controlled stop valve SV1 should be slightly throttled (setting by means of adjusting
screw, see page no. 10-6).
ATTENTION! SV1 must not be closed too much to avoid extreme heating
of the oil.
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0333-3 E 4-3
Safety valves:
One safety valve for each rotational sense is directly mounted onto the pump. These
safety valves serve to protect the pump against overload.
ATTENTION! These valves have been set to 300 bar in the factory. It is not
permitted to change this adjustment.
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0443-1 E 5-1
2.2 Hydraulic diagram 2315.1710

control block NG 30-E, quick-motion design
variable delivery pump (power regulator and LS-regulator)
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0443-2 E 5-2
Legend:
A = pipe (grab closing)

B = pipe (grab opening)
D1, D2 = nozzle
DV1, DV2 = pressure relief valve
F = filter
KS = piston side
KSS = piston rod side
LS = Load-Sensing line (LS-line)
M = electric motor
MA = pressure gauge connection, cylinder pressure (closing)
MB = pressure gauge connection, cylinder pressure (opening)
MLS = pressure gauge connection for LS-signal pressure
MP1 = pressure gauge connection, closing pressure
MP2 = pressure gauge connection, opening pressure
P = hydraulic pump
P1, P2 = pressure line pump / control block
R1, R2 = nonreturn valve
RV3, RV4 = nonreturn valve with pressure relief valve
St1, St2 = control line
SV1, SV2 = stop valve with lift stop
T = tank connection
WV = shuttle valve
26.11.2002
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0460 E 7-1
2.4 Parts list

18.10.1999
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0554-1 E 8-1
3.0 Operating instructions
3.1 Observation of UVV regulations

The rules for the prevention of accidents concerning load-bearing equipment must be
complied with.
ATTENTION! In order to prevent accidents when climbing up the grab, the

personnel for operation and maintenance must take adequate
precautionary measures in accordance with the regulations for the
prevention of accidents in order to be protected against falling down
and other dangers.
3.2 Putting into operation
3.2.1 Initial start-up

- Compare the existing voltage with the one required for the grab (see machine card).
- Check the oil level (see point 4.2.1).
Refill oil which might have leaked during the transport
(see oil recommendation, sheet no. 11-1).
- Fit the suspension to the carrying device and observe the SWL of the lifting
appliance.
- Remove protection caps of the plug-in connector.
- Connect the grab with the plug-in connector. In case the plug-in connector is not
mounted, it has to be installed as per the wiring diagram.
- Fit the tension relief, take care that the cable does not stress the plug-in connector.
- Carry out a trial run of the grab without bulk material, i.e. open and close the grab
several times. Check functioning and tightness of the hydraulic lines during this trial
run.
- At temperatures below -10 °C, preheat the hydraulic oil to approx. 0 °C to +5 °C.
Depending on the operation mode and the hydraulic pump, the following procedures
have to be observed:
Operation mode S3 (reversing operation) plus variable delivery pump

Alternately open and close the grab without the scoops reaching their respective final
positions (mechanical stop).
Operation mode S3 (reversing operation) plus constant delivery pump

Open the grab and when having reached the mechanical stop, keep the direction
"Open" selected for a longer time.
- Before handling bulk material, all the lubricating points should be greased according
to the oil recommendation A 05.1800-2.
- After approx. 50 hours of operation, the filter insert must be renewed
(see also sheet-no. 10-1, point 4.1.3).
ATTENTION! The filter housing must be closed air-tight, while grab scoops are in
opened position.
18.10.1999
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0554-2 E 8-2
3.2.2 Daily start-up

- Check oil level (see point 4.2.1)
ATTENTION! Close the oil dipstick air-tight, while the grab scoops are in opened
position.
- At temperatures below -10 °C, preheat the oil to approx. 0 °C to +5 °C

(see 3.2.1 - initial start-up).
- Check the plug-in connector and the cables to proper fit and condition.
- Check the tension relief of the electric cable.
- Check the hydraulic system to tightness.
- Grease the lubricating points as per oil recommendation A 05.1800-2.
Standard design
13.09.1999
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0126 E 9-1
3.3 Operation
3.3.1 Information for operation
When handling bulk material which impedes the perfect closing of the grab, we
recommend to lift the grab slightly during the closing procedure. In order to reach the
maximum filling capacity, the grab should be set down horizontally. The grab must never
dash down on the bulk material at high speed. Heavy impacts should be avoided, in
order to prevent damages.
ATTENTION! In order to avoid unnecessary heating of the hydraulic oil, the

opening procedure must be switched off immediately after the
operating condition "grab opened" is reached!
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0580 E 9-2
3.4 Shut-down
- The grab has to be placed in closed condition so that the piston rods are retracted.
- If the grab is laid down on board seagoing vessels, there should be an aperture of 1
to 2 cms between the bottom lips (water outlet).
The grab must additionally be protected against corrosion by greasing the free end of
the piston rod with an adhesive lubricant.
In case the grab is intended to be put out of operation for a longer period of time,
grease must be applied to all lubricating points.
In addition, for longer periods out of service, the grab should be exercised every three
months to prevent corrosion and gumming of the hydraulic fluid in the control
elements.
- The vent must be closed by means of the plastic cover (see reference plate on the
upper traverse)
- The plug-in connector must be covered by means of a protection cap.
3.5 Reoperation
- All instructions described under item 3.2 must be observed.

- Make sure that the equipment is free of damages.
3.6 Transportation
- The grab is to be transported in a vertical position and is to be secured against tilting.

- The piston rods must be protected against damage if the grab is transported in
opened position.
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0602-1 E 10-1
4.0 Maintenance and repair
4.1 Maintenance
4.1.1 Oil change
The first oil ist to be carried out after about 500 service hours. Further oil changes every
1000 service hours - after one year at the latest.
Extraordinary service conditions might cause excessive pollution or an ageing of the oil. In
such cases we recommend to have on oil analysis carried out in the laboratories of the oil
supplier.
- Oil brands, see table:

Recommended hydraulic oil page no. 11-1
- Proceeding:
1. Set down the opened grab.
2. Unscrew oil dipstick (tank ventilation).
3. Put a suitable collecting basin under the oil drain plug.
4. Unscrew and clean drain plug.
5. Drain oil out of tank (at operating temperature of the unit).
6. Clean tank.
7. Replace oil filter insert.
8. Rescrew oil drain plug.
9. Fill tank (via filter).
10. Check oil level (see 4.2.1).
11. Close the tank air-tight, while the grab scoops are opened.
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0602-2 E 10-1
4.1.2 Lubricating instructions
Lubricating points are marked in red. Lubricating points G, H and K are to be lubricated
weekly.
Lubricating point I is to be lubricated every 6 months. (Recommended grease see page
no. 7-1). In principle, all the lubricating points should be greased before restarting the
grab.
4.1.3 Oil filter
In case of new units, the filter insert is to be replaced after about 50 service hours, in any
other case after every oil change. Furthermore, the oil filter must be checked after
repairs of the hydraulic system and, if necessary, the filter insert must be cleaned or
replaced.
4.1.4 Motor
After 15000 service hours, the bearings are to be cleaned and half-filled with lithium-
saponified grease, dropping point 160 - 180°C.
4.1.5 Condensation water
Drain condensed water. For this purpose, the drain plug is to be unscrewed (only for
underwater operation).
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0668-1 E 10-2
4.2 Required checks
4.2.1 Check oil level
- The oil level is to be checked with the grab being closed, i. e. with retracted piston
rods.
- The grab must be levelled horizontally.
- The maximum or minimum oil level can be read on the oil dipstick.
- Too much oil causes an inadmissibly high overpressure in the tank.
- Too little oil causes an overheating of the hydraulic system and might lead to pump
damages.
- For refilling oil, please see table of recommended fluids, page no. 11-1.
- Close the oil dipstick air-tight while the grab scoops are opened!
4.2.2 Check and adjust pressure
The pressure can be checked at the following points:

1. Closing and opening pressure at one of the two hydraulic cylinders, on the rod side of
the cylinder tube.
2. With the opened hood, the individual system pressures can be measured on the
control block.
- Measuring point MA: Closing pressure (cylinder) and opening pressure (cylinder).
- Measuring point MB: Only the opening pressure (cylinder).
ATTENTION ! Due to physical rules, the pressure measured here is approx. 30

to 40 bar higher than the pressure actually produced by the
pump.
Furthermore, there can be deviations in the pressure
measurements, which can be measured
a) during operation with material (bulk goods) and
b) during operation without material (bulk goods)
in spite of the same pressure adjustment.
3. - Measuring point MP1: The pressure produced by the pump, limited by the
pressure release valve DV1 for "closing". The pressure
measured at this point can be approx. 30 bar lower than
at measuring point MA.
- Measuring point MP2: The pressure produced by the pump, limited by the
pressure release valve DV1 for "opening". The pressure
measured at this point can be approx. 30 to 40 bar lower
than at measuring point MB.
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0668-2 E 10-2
- Measuring point MP, MP1, MP2: The pressure for „opening“ and „closing“,
produced by the pump. MP = MP1 respectively
MP = MP2.
- Measuring point MLS: Pressure in the load-sensing signal line to the

load-sensing regulator of the pump (only for
variable delivery pumps with load-sensing
regulator).
The following is applicable:

Electric motor is switched on
- during the movement of the shells (cylinder): MLS = MP, MP1, MP2
- in the end of the movement, i. e. adjusted pressure at DV1 respectively DV2
reaches: MLS = MP, MP1, MP2 = -20 to 30 bar
Measuring points:
MA = cylinder pressure - closing
MB = cylinder pressure - opening
DV1 = closing
DV2 = opening
MP = pump pressure
MP1 = pump pressure - closing
MP2 = pump pressure - opening
MLS = Load Sensing control
28.05.2004
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PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0668-3 E 10-2
4. Pressure adjustment:
Pressure adjustment is done at the control block:
Closing pressure: Pressure release valve DV1
Opening pressure: Pressure release valve DV2
The recommended adjustment values are to be seen in the machine card. Other
values must only be set after having consulted the manufacturer.
The adjustment itself is to be done as follows:

- Connect a pressure gauge to measuring point MP1 resp. MP2.
- Check the existing pressure (operation into closing resp. opening direction).
-Lower pressure = Loosen the counter nut at DV1 resp. DV2 and turn the
adjustment screw to the left (anti-clockwise). Then check
the pressure and secure the adjustment screw.
- Raise pressure = Loosen the counter nut at DV1 resp. DV2 and turn the
adjustment screw to the right (clockwise). Then check the
pressure and secure the adjustment screw.
ATTENTION ! Prior to adjusting the pressue, the respective pressure release

valve hould be released, i. e. if for example the closing pressure
is to be changed, the grab shall be operated into „opening“
direction for a short while before turn the adjustment screw of
DV1. If the respective pressure release valve is not released,
adjustment cannto be done at all or only with a lot of force, which
might lead to damages of the valve components!
4.2.3 Miscellaneous checks
- Check hoses for damage.

- Check the screwings and lifing cylinder regarding their tightness.
- Check all screw connections.
- Check degree of bearing wear.
- Check plug-in connector and tension relief.
- Monitor the oil temperature.
- Check the filter regarding impurities.
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0751-1 E 10-3
4.3 Repairs
4.3.1 General
When repairing the grab fundamentqally consider the following.

Disconnect the grab from the power supply. After every dismounting resp. repair, a
check of the operating pressuresis necessary. When adjusting the pressure, the figures
mentioned on sheet no. 10-2 have to be complied with at any case. Adequate test
manometers are to be used.
4.3.2 Dismanteling
1. Scoops
Deposit grab in open position. Put lower frame on supports, so that pins are released.
Remove lower steering arm bolts and scoop pins (may be by means of a detaching
device).
2. Steering arms
Deposit the grab in the position described under point 1. Remove upper and lower
pins of the steering arm.
3. Hydraulic aggregate
Deposit grab in its open position. Disconnect the cable from the grab motor to the
electric socket. Remove complete hood. Remove hoses and collect leaking oil.
Unscrew tank cover screws. Connect rope with the carrying handles of the motor and
lift out the hydraulic aggregate. Depending on the contamination level, filter or renew
oil. Cover the oil tank (danger of contamination).
4. Pump
Dismount the hydraulic aggregate as described under point 3. Deposit the hydraulic
aggregate on frames, with the motor at the bottom. Disconnect tubes from the pump
to the tank cover. Unscrew fastening screws and lift up the pump.
5. Control block
Open hood and disconnect hoses from the control block. Unscrew fastening screws
and take up the control block.
6. Motor (in connection with item 3)

Disconnect cable from grab motor to electric socket. Dismount control block as
described under point 5. Remove fastening screws. Connect rope to the carrying
handles and lift out the motor.
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0751-2 E 10-3
7. Lifting cylinders
Deposit the opened grab and fix lifting cylinders in vertical position. Loosen the
locking screws (stud bolts) at the cap nuts of the piston rod fixation (upper traverse)
and remove the cap nuts.
The piston rods can be pulled out of the holding blocks by means of the grabs
hydraulic system. For this purpose, the hydraulic system must be started and drive
the grab to "CLOSING".
If, contrary to expectation, the piston rods cannot be loosened, the connection of
piston rod/holding block can be loosened by careful heating of the holding blocks and
simultaneous operation of the hydraulic system ("CLOSING"). If the piston rods are
completely retracted, the rod packings, the scrapers and the guide bands resp. guide
bushes can be replaced after removal of the cylinder guide nuts.
If the cylinders are completely dismounted, they have to be suspended by a suitable

lifting appliance after removal of the hose connections. After having loosened the pin
locking device (axle holder) at the lower traverse, the lower cylinder fastening pins
have to be relieved by slight lifting of the lifting cylinders so that the cylinder fastening
pins can be removed laterally.
The cylinders are to be deposited on suitable material, i. e. special attention has to be

paid that the piston rods are not susceptible to damages during the storage or
assembly works.
13.09.1999
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0804 E 10-4
4.3.3 Repair works
1. Replace the bearing bushes of the shells and steering arms

Disassembly as described under point 4.3.2. Replace the worn bushes by new
ones and stick in by means of a suitable adhesive, e. g. Loctite type 638.
2. Replace the pins

When replacing the bearing bushes, check the contact surface of the pins.
Replace the pins too, if the contact surface is very worn.
3. Replace the lifting cylinder seals

3.1 Rod seal
a) Remove flange, disassemble piston. Replase new packings for damaged
ones.
b) In special cases a split rod packing may also be used for replacement. In
this case the piston need not be disassembled. The notion „split design“
must be mentioned in the spare parts order.
The proceeding described in item b) really applies only for special cases.
3.2 Piston packing and o-rings

Completely disassemble the lifting cylinder except cylinder pin (refer to point
7 of 4.3.2). Loosen the piston guide and completely withdraw piston rod from
the cylinder. When doing this, it is expedient to replace all the packings.
4. Pump
We do not recommended to repair the pump. Send the defective pump to our
works.
5. Control block
a) Replace the pressure relief valve (see page-no. 10-6)
b) Replace the stop valve (see page-no. 10-6)
Remove both covers and replace the whole stop valve assembly. Replace all
parts completely, so as to ensure perfect operation.
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0020 E 10-5
4.3.4 Assembly
Carry out the assembly in reverse order of the disassembly. Take care that the parts
provided with packings ar not damaged during the assembly.
Do not use grease containing MoS2 (molybdenum disulphide additives) for spherical
plain bearings but only pressure-proof lithium-saponified greases to DIN 51825-K2k.
After the assembly, ensure that the service pressures comply with those indicated on the
data sheet.
ATTENTION ! For major repair works, call the after-sales service technician!
28.05.2004
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0921 E 10-6
4.3.5 Control block NG 30-E
The adjusting screw SV1 is only to be adjusted if the grab chatters when being opened or closed.
If an adjustment is necessary, proceed as follows:
Completely unscrew the adjusting screw SV1 and then screw them in until the chattering stops.
The combined pressure must not exceed 30 bar, otherwise the oil is overheated unintentionally
and a perfect opening and closing of the grab cannot be guaranteed.
If soiled, the pressure relief valve unit must be cleaned.

05.11.2008
P
PEINER Greifer
OIL RECOMMENDATION
Class-no. Page-no.
A 05.1800-1 E 11-1
4.4 Table: Oil recommendation - Hydraulic fluids
For normal operation, a hydraulic fluid of ISO-viscosity VG 46 shall be used. For summer
or winter operation, a hydraulic fluid of ISO-viscosity VG 68 or FB 32 is to be used
according to the ambient temperature.
Some suitable fluid types are listed below, others may be chosen according to the a. m.
criteria:
Winter Summer
ISO viscosity VG 32 VG 46 VG 68
Standard HVLP 32 HLP 46 HLP 68

acc. to DIN 51524/3 HV acc. to DIN51524/2 acc. to DIN51524/2
Range of oil temperature -20°C to +80°C -5°C to +80°C 0°C to +80°C
Ambient temperature < -5°C to -20°C -5°C to +30°C > +30°C
ARAL Vitam HF 32 Vitam GF 46 Vitam GF 68

BP ENERGOL SHF 32 ENERGOL HLP 46 ENERGOL HLP 68
CASTROL HYSPIN AWH 32 HYSPIN AWS 46 HYSPIN AWS 68
ESSO UNIVIS J 32 NUTO H 46 NUTO H 68
MOBIL DTE 13 DTE 25 DTE 26
SHELL Tellus Oel T 32 Tellus Oel 46 Tellus Oel 68
TEXACO Rando Oil HD AZ-32 Rando Oil HD B-46 Rando Oil HD C-68
In case these fluids are not obtainable, ATF oils (Automatic Transmission Fluid) can be
used as an alternative.
ATFoils according to DEXRON ® quality

specification
type A, Suffix A
ARAL Getriebeöl SGF 84 (gear oil) Getriebeöl ATF 22 (gear oil)
BP Autran ATF Autran DX II
CASTROL Castrol TQ Castrol TQ-Dexron II, Fluid 9226
ESSO ATF-Type A Suffix A ATF Dexron
MOBIL ATF 200 ATF 220
SHELL Donax TM Donax TA
DEA Deafluid 1585 Deafluid 4011
05.11.2008
P
PEINER Greifer
OIL RECOMMENDATION
Class-no. Page-no.
A 05.1800-2 E 11-2
Adhesive grease Lithium saponified grease

lubricant
DIN 51513 BC DIN 51825/2 KTA-L2k
AGIP FIN 332/F Longlime Grease 2
ARAL Sinit FZL 3 Aralub HL 2
AVIA Avilub BB 21 Avilub special grease WL
BP Energrease MP-MG2 Energrease LS 2
Calypsol Eculit ST Calypsol H 442
Castrol Spheerol SX2 Spheerol AP 2 LZV-EP

Spheerol E PL 2
DEA Trixolit 2X Glissando 20
DEFROL Defrol BC Defrol Fett KTA-L2k
ESSO Surett Fluid 4K Beacon 2
FINA Cabline 1060 Marson LU
Fuchs Duotac F 310 L Renolit MP
Mobil Oil Mobiltac D Mobilux 2
Shell Cardium Fluid C Alvania R 2

Alvania G 2
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0956-1 E 12-1
- Failure - Symptoms - Diagnosis / Sources of failures
5.1 Grab does not open - motor not running, - fuses

and close - motor does not receive - contactors
current - electric cables
- connection terminals
- cable reel
- plug-in connector
- current available - motor is defect
- motor is running - coupling defect

- magnets M1, M2 do not work
- pressure line pump / control block is
defect
- pressure relief valve DBV of the
pump is defect
- pump is not deaerated
- pump is defect
- DV1; DV2 is defect
- pilot control valve for WV1; WV2 is
defect
- no oil in the tank
- wrong rotational direction of the
electric motor
5.2 Grab does not - opening / closing times - pump is worn

render enough increased considerably - pump regulator does not work
out-put - leakage in the pressure line
pump/control block
- cylinder sealing (piston) is leaky
- locking valves in the control block
are leaky (SV1; SV2; R1; R2)
- soiled pressure relief valve or loss
of spring pressure. Readjustment
required (see sheet no. 10-6).
- oil level in tank too low
- scoops open / close by - locking valves in the control block

themselves are leaky (SV1; SV2; R1; R2)
- o-ring for stop valve body damaged
- piston sealings are leaky
05.11.2008
P
PEINER Greifer
MOTOR GRABS
Class-no. Page-no.
A 01.0956-2 E 12-2
- Failure - Symptoms - Sources of failures
5.3 Failure of hydraulic - grab rattles on opening - wrong adjustment of the lift stop of
system (heavy vibration of the SV1
scoops)
- oil temperature is too - leakage in the control block (locking

high (after some hours valves SV1; SV2; R1; R2)
of work, the grab does - leakage in the pressure line pump /
not function) control block
- pressure adjustment on DBV of the
pump is too low
- pump does not switch to variable
08.04.2011 -1-
Kommission - Nr.
P
PEINER Greifer
Inhaltsverzeichnis Commission - no.
Contents AB00000563
Werks-Nr. / Serial-no.: Erzeugnis / Product: Sach-Nr. / Subject no.:

0853 / 0854 / 0855 / 0856 MZGL 12000-4-B-S S 1000050264
Benennung Description Bestell-Nr. / Gruppe-Nr. /

Order-no. Group-no.
Zusammenstellung compilation 1000050264 1.0

Innenschale internal scoop 1000050794 2.4
Außenschale external scoop 1000050795 2.5
Grundgerät basic unit 1000050496 3.0
Lenkarm steering arm 0023153977 6.0
Hubzylinder lifting cylinder 0023153941 7.1
Hydraulikaggregat hydraulic unit 0023153988 10.0
Filter filter 0000020696 11.0
Pumpe pump 0000024018 12.0
Steuerblock control block 0000026292 13.0
Bei Ersatzteilbestellung ist außer der Bestellnummer das Erzeugnis, die Werks-Nr. und Kommissions-Nr.
anzugeben.
For spare part orders, the product, serial-no. and commission-no. must be given in addition to the
requisition-no.
08.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Motor-Zweischalengreifer MZGL-4 B 1000050264
Motor Dual-Scoop Grab MZGL-4 Gruppe-Nr.
Group-no. 1.0
1/1
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Motor-Zweischalengreifer MZGL 12000-4-B-S Order-no. 1000050264
Motor Dual-Scoop Grab MZGL 12000-4-B-S Gruppe-Nr.
Group-no. 1.0
Pos. Bestell - Nr. Menge Benennung
Item Order - no. Quantity Description
01 1000050496 1 Grundgerät (s. Gruppe-Nr. 3.0)

basic unit (see group-no. 3.0)
02 1000050795 1 Außenschale (s. Gruppe-Nr. 2.5)

external scoop (see group-no. 2.5)
03 1000050794 1 Innenschale (s. Gruppe-Nr. 2.4)

internal scoop (see group-no. 2.4)
04 0000021430 1 Glied A 50 (LRS-Abnahme)

link (LRS-acceptance)
05 0000022967 1 Schäkel G-2150 2” (LRS-Abnahme)

shackle (LRS-acceptance)
06 0023005285 1 Zwischenstück
intermediate piece
07 0023151039 1 Bolzen
pin
08 0002376081 1 Scheibe 42 / 200HV-A3P / DIN EN ISO 7090

disc
09 0002284223 1 Kronen-Mu M 42x3 / 5

castle nut
10 0063719102 1 Splint 8x71 / StA3P / DIN EN ISO 1234

split pin
1/1
B 1000050264
08.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Innenschale B 1000050794
internal scoop Gruppe-Nr.
Group-no. 2.4
1/1
07.12.2010
P
PEINER Grabs
Ersatzteilliste
Spare parts list
Bestell-Nr.
Innenschale Order-no. 1000050794
internal scoop Gruppe-Nr.
Group-no. 2.4
01
10 0023036277 2 Buchse 110,1/125x80

bush
11 1000050805 2 Überlaufklappe
spill plate
12
spill plate
14
15 0065161809 4 6kt.-Shr. M 16x55 / 8.8A3P / DIN EN ISO 4017

hexagon screw
16 0066829002 4 6kt.-Mu M 16 / 8A3P / DIN EN ISO 4032

hexagon nut
19 00021280 14 6kt.-Shr. M 12x35 / A2-70 / DIN EN ISO 4017

hexagon screw
20 0066828843 14 6kt.-Mu M 12 / A2-70 / DIN EN ISO 4032

hexagon nut
1/1
B 10000050794
08.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Außenschale B 1000050795
external scoop Gruppe-Nr.
Group-no. 2.5
1/1
07.12.2010
P
PEINER Grabs
Ersatzteilliste
Spare parts list
Bestell-Nr.
Außenschale Order-no. 1000050795
external scoop Gruppe-Nr.
Group-no. 2.5
01
10 0023036277 2 Buchse 110,1/125x80

bush
spill plate
12
spill plate
14

hexagon screw

hexagon nut
19 0000021280 14 6kt.-Shr. M 12x35 / A2-70 / DIN EN ISO 4017

hexagon screw
20 0066828843 14 6kt.-Mu M 12 / A2-70 / DIN EN ISO 4032

hexagon nut
1/1
B 10000050795
08.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Grundgerät B 1000050496
basic unit Gruppe-Nr.
Group-no. 3.0
1/2
08.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Grundgerät B 1000050496
Group-no. 3.0
2/2
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Grundgerät Order-no. 1000050496
Group-no. 3.0
01 1000050497 1 Untere Traverse

lower traverse
02 0023153928 1 Obere Traverse

upper traverse
03 0023153977 4 Lenkarm (s. Gruppe-Nr. 6.0)

steering arm (see group-no. 6.0)
04 0023153988 1 Hydraulikaggregat (s. Gruppe-Nr. 10.0)

hydraulic unit (see group-no. 10.0)
05 0023153941 2 Hubzylinder 200/125x720 (s. Gruppe-Nr. 7.1)

lifting cylinder (see group-no. 7.1)
06 0000029573 1 Abdeckhaube
cover
07 1000051204 1 Anschlussstück
connection piece
08 0008023968 1 Haube für Haube-Oberteil

hood für hood, upper part
20 0023152823 8 Bolzen 90x236

pin
21 0023039494 2 Bolzen 110x521

pin
22 0023152825 4 Bolzen 110x211/226

pin
23 0023151091 8 Scheibe
disc
24 0027604259 8 Scheibe
disc
1/6
B 1000050496
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 3.0
25 0023002654 16 Scheibe
disc
26 0027604339 4 Scheibe
disc
27 0023039495 4 Scheibe
disc
28 0023038900 12 Hülse
sleeve
29 0023037178 4 Buchse 110,1/130x130

bush
30 0023000753 1 Ölmeßstab
oil dipstick
31 0023004018 1 Hinweisschild
reference plate

disc

hexagon screw

hexagon screw
42 0000021606 12 6kt.-Shr. M 16x110 / 10.9 / DIN 14399-4

hexagon screw

hexagon screw

hexagon screw
2/6
B 1000050496
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 3.0

hexagon screw

hexagon screw

hexagon nut
48 0000028579 2 Gewindestift M 10x40 / 45H / DIN EN ISO 4027

stud bolt

disc
50 0063949923 4 Schnorr-Sicherungsscheibe S 24
locking washer
51 0000022850 1 Dichtring C 48x55x2,5 / CuFa / DIN 7603

sealing ring
52 0000022057 1 O-Ring 600x6 / 70 Shore

o-ring
53 0008022741 1 Verschluß-Shr. R¾
screw plug
54 0063949920 8 Schnorr-Sicherungsscheibe S 20
locking washer

disc
58 0000022845 1 Dichtring C 27x32x2,5 / CuFa / DIN 7603

sealing ring
59 0001429472 4 Kappe 985/0101

cap
3/6
B 1000050496
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 3.0
60 0069520310 12 Schmiernippel AM 10x1 / 5.8Zn / DIN 71412

lubricating nipple

disc

hexagon screw

hexagon nut

hexagon screw
70 0000020696 1 Rücklauffilter E 453-278 R1½“ (s. Gruppe-Nr. 11.0)

return filter (see group-no. 11.0)
71 0027991195 1 Schlauchltg. DN 32x1500

hose
72 0027994077 2 Schlauchltg. DN 25x1400

hose
73 0027993213 1 Schlauchltg. DN 20x570

hose
74 0027992115 1 Schlauchltg. DN 20x490

hose
75 0069106718 2 Verschraubung EWSD 30-S

bolted joint
76 0069360200 2 Verschraubung GE 35-PLR

bolted joint
4/6
B 1000050496
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 3.0
77 0069359063 2 Reduzierstutzen RI 1½x1¼

reducer
78 0069372501 2 Schraubkupplung Minimeß

screw coupling
79 0000029429 1 Verschraubung GE 30-PSR1½-ED/A3C

bolted joint
80 0000024793 1 Verschraubung ETSD 30-S

bolted joint
81 0069360300 1 Verschraubung GE 38-PSR

bolted joint
82 0069360308 1 Verschraubung T 38-PS

bolted joint
83 0069105012 2 Verschraubung BO-REDVD 38/30-S

bolted joint
84 0069104994 2 Verschraubung BO-REDVD 30/25-S

bolted joint
85 0000030582 1 Verschraubung SNV 38-S

bolted joint

bolted joint
87 0069103164 2 Verschraubung BO-GEV 30-SR

bolted jont

bolted joint
89 370 l Hydrauliköl HLP 46 (s. Ölempfehlung)

hydraulic oil (look to oil recommendation)
90 0000023347 1 Kabelverschraubung M 40x1,5

cable gland
5/6
B 1000050496
07.12.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 3.0
91
92 0000023381 1 Reduktion M 50x1,5-M 40x1,5

reduction
6/6
B 1000050496
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Lenkarm B 0023153977
steering arm Gruppe-Nr.
Group-no. 6.0
1/1
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Lenkarm Order-no. 0023153977
steering arm Gruppe-Nr.
Group-no. 6.0
+
01
04 0023036278 2 Buchse 90/105x120

bush
1/1
B 0023153977
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Hubzylinder B 0023153941
lifting cylinder Gruppe-Nr.
Group-no. 7.1
1/1
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Hubzylinder 200/125x720 Order-no. 0023153941
Group-no. 7.1
01 0023153942 1 Zylinderrohr
cylinder tube
02 0023153943 1 Kolbenstange
piston rod
03 0023036436 1 Führungsbuchse
guide bush
04 0023036435 1 Kolben
piston
05 0023002175 1 Hutmutter
cap nut
06 0000021908 1 Gewindestift M 20x50 / A2 / DIN EN ISO 4029

stud bolt
07 0065036103 12 6kt.-Shr. M 20x70 / 10.9Zn / DIN EN ISO 4014

hexagon screw
08 0000021737 2 Kolbenführungsring
piston guide ring
09 0000028231 1 Glydring
ring Glyd
10 0000021738 3 Stangenführungsring
rod guide ring
11 0000021741 1 Stepsealring
ring Stepseal
12 0000021742 1 Rimsealring
ring Rimseal
13 0000020520 1 Abstreifer PU 5-125x240x13,0x9,5

scraper
14 0000021743 1 Kantsealring
ring Kantseal
1/2
B 0023153941
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Hubzylinder 200/125x720 Order-no. 0023153941
Group-no. 7.1
15 0071002198 3 Stopfen 300 F18

plug
16 0074732131 1 O-Ring 92x4

o-ring
17 0066829217 1 6kt.-Mu. M 20 / A2-70 / DIN EN ISO 4032

hexagon nut
18 0069520310 1 Schmiernippel AM 10x1 / 5.8Zn / DIN 71412

lubricating nipple, hydr. type
19 0000021739 1 Stangenführungsring
rod guide ring
20 0000022073 2 Sprengring B 125 / 1,4310 / DIN 7993

snap ring
21 0023034528 2 Buchse 110,1/125x100

bush
22 0065646918 1 Gewindestift M 8x16 / 45H / DIN EN ISO 4029

stud bolt
23 0023153930 1 Buchse
bush
00E3153941 1 Dichtsatz, kpl. best. aus Pos. 08 – 16, 19

packing set, cpl. consisting of item 08 – 16,19
2/2
B 0023153941
12.11.2010 (12015)
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Hydraulikaggregat B 0023153988
hydraulic unit Gruppe-Nr.
Group-no. 10.0
1/1
12.11.2010 (12015)
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Hydraulikaggregat Order-no. 0023153988
Group-no. 10.0
01 0008111625 1 E-Motor 200L-4 (s. Maschinenkarte)

electric motor (see machine card)
02 0000024018 1 Pumpe V30D-095-BKN-LLS-2 (s. Gruppe-Nr. 12.0)

pump (see group-no. 12.0)
03 0000026292 1 Steuerblock AV5358-2-2 (s. Gruppe-Nr. 13.0)

control block (see group-no. 13.0)
04 0023034408 1 Zwischenflansch
intermediate flange
05 0023033669 1 Kupplung M 65
coupling
06 0023153699 1 Behälterdeckel
container cover
10 0023034416 1 Scheibe
disc
11 0023034732 4 Scheibe
disc
12 0060000032 1 Ro. 22x2 – 650 mm / 1,0255-NBK/CZn /

DIN EN 10305-4
pipe
13 1 Ro. 8x1,5 – 650 mm / 1,0255-NBK/CZn /

DIN EN 10305-4
pipe
14 0023034417 1 Dichtung
gasket
15 023004922 1 Dichtung
gasket
1/3
B 0023153988
12.11.2010 (12015)
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 10.0

hexagon screw

hexagon screw
22 0065987358 4 Zyl.-Shr. M 16x55 / 8.8 / DIN EN ISO 4762

cap screw, socket head

24
25 0000014743 3 Ring-Shr. M 16 / C15A3P / DIN 580

ring screw
30 0027993621 1 Schlauchltg. DN 25x840

hose
31 0027993620 1 Schlauchltg. DN 25x710

hose
32 0027993717 1 Schlauchltg. DN 10x650

hose

bolted joint
34 0000024220 2 Verschraubung GE 12-PS/R¼-ED

bolted joint

bolted joint
36 0069103120 1 Verschraubung BO-GEV 8-LR

bolted joint
2/3
B 0023153988
12.11.2010 (12015)
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Group-no. 10.0
37 0069103138 1 Verschraubung BO-GEV 22-LR

bolted joint
38 0069106700 1 Verschraubung EWSD 22-L

bolted joint

bolted joint
40 0069372501 5 Schraubkupplung Minimeß

screw coupling
3/3
B 0023153988
09.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Rücklauffilter E 453-278 R1½ B 0000020696
return filter Gruppe-Nr.
Group-no. 11.0
1/1
09.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Rücklauffilter E 453-278 R1½” 20 µm Order-no. 0000020696
return filter Gruppe-Nr.
Group-no. 11.0
01 0000026473 1 Deckel, kpl.

cover, cpl.
02 0000026477 1 Kopfteil
head part
03 0000030868 4 Stiftschraube M 10x30 / 8.8 / DIN 835

stud
04
05
06 0000030234 1 Ventil, kpl. / E 642.1510

valve, cpl.
07 E 450.1906 1 Rohr, kpl.

pipe, cpl.
08 0000020719 2 Exapor-Filterelement (mit Dichtungen)

Exapor - filter element (with gaskets)
09 0000022881 1 O-Ring 151,76x5,33

o-ring
10 0000022882 1 O-Ring 125x6

o-ring
11 0066828803 4 6kt.-Mu M 10 / 8.8A2P / DIN EN ISO 4032

hexagon nut
12 0063859210 4 Federscheibe B 10 / F-St / DIN 137

serrated lock washer
13 0000026732 1 Flachdichtung
gasket
1/1
B 0000020696
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Pumpe V30D-095-BKN-L-LS-2, mit Nachsaugventil B 0000024018
pump, with check valve Gruppe-Nr.
Group-no. 12.0
1/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
2/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
3/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
4/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
5/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
6/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 12.0
7/7
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Pumpe V30D-095-BKN-L-LS-2, 37kW, 50Hz Order-no. 0000024018
pump Gruppe-Nr.
Group-no. 12.0
01 1 Grundpumpe V30D-095 (ohne Dichtsatz) 7926605.00

basic pump V30D-095 (without packing set)
(best. aus Pos. 04 - 77 / consisting of item 04 - 77)
02 1 Zsb. Regelventil L, kpl. (ohne Dichtsatz) 7929810.00

Ass. regulator L, cpl. (without packing set)
(best. aus Pos. 301 - 348/consisting of item 301 - 348)
03 1 Vorsteuerventil LS, kpl. (ohne Dichtsatz) 7927275.00

regulator LS, cpl. (without packing set)
(best. aus Pos. 100 - 118 / consist. of item 100 - 118)
04 1 Hubbegrenzung (min.), kpl. 7926268.00

lift stop (min.), cpl.
(best. aus Pos. 05 + 06 / consisting of item 05 + 06)
05 1 Hubbegrenzungsschraube 7926269.00
stroke limiting screw
06 1 Seal-Lock-Mutter M 16 7992441.00
Seal-Lock nut
07 1 Verstellkopf, kpl. 7926239.00

adjusting head, cpl.
08 1 Wiege / Mitnehmer 7927042.00

cam plate / driver
09 1 Connex-Spannstift SG 5x16 7992564.00

Connex dowel pin
10 9 Kolben, kpl. 7925234.00

piston, cpl.
11 1 Rückholplatte 7925235.00
return plate
12 2 Spannsegment 7926211.00
clamping segment
13 1 Gleitscheibe 7925725.00
sliding disc
1 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
14 4 Sicherungsblech 6,4 / DIN 463 7992455.00

locking plate
15 0065016701 4 6kt.-Shr. M 6x30 / 8.8A2P / EN 24014 7990531.00

hexagon screw
16 2 Laminum-Ausgleichsscheibe 7925237.00
Laminum - compensating washer
17 1 Kolbentrommel, kpl. 7926323.00

piston drum, cpl.
18 1 Kolbentrommel mit Buchse 7926320.00

piston drum with bush
19 1 Gleitscheibe 7926210.00
sliding disc
20 3 Führungsstift 7992609.00
guide pin
21 1 Paßfederwelle, kpl. 7926561.00

feather key shaft, cpl.
22 1 Paßfederwelle 7926544.00
feather key shaft
23 1 Zylinderrollenlager NUP 2210 ECP 7992793.00

tapered roller bearing
24 1 Distanzhülse 7926698.00
spacer sleeve
25 1 Sprengring SW 50 7992714.00
snap ring
26 1 Innenring IR 50x60x25 EGS 7992406.00

inner ring
27 0027608792 1 Paßfeder A 12x8x80 / DIN 6885 7992567.00

fitting key
2 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
28 1 Wiegenlager ISO, kpl. 7927103.00

cam plate bearing, cpl.
29 1 Wiegenlager ISO 7927033.00

cam plate bearing
30 2 Lagerschale VBK 7926247.00

bearing shell
31 2 Senk-Shr. M 5x12 / 8.8 / DIN 7991 7990924.00

countersunk screw
32 0000014752 2 Zyl.-Stift 8m6x20 / St-HRC60 / EN 28734 7992808.00

cylindrical pin
33 1 Radial-Gelenklager GE 17 ES 7991929.00
radial rocker bearing
34 1 Sprengring SB 30 7990813.00
snap ring
35 1 Hubbegrenzung (max.), kpl. 7927509.00

lift stop (max.), cpl.
36 1 Gehäuse (max. Hubbegr.) 7927438.00

housing (max. lift stop)
Seal-Lock nut
38 1 Distanzstück 7925263.00
spacer part
39 1 6kt.-Shr. M 16x100 / 8.8 / EN 24014 7992878.00

hexagon screw
40 1 Sicherungsring 22x1 / F-St / DIN 472 7991661.00

circlip
41 2 Ventil, kpl. 7926715.00

valve, cpl.
3 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
42 1 Zeigerwelle, kpl. 7926714.00

indicator shaft, cpl.
43 1 Deckel 7926213.00
cover
44 1 Gehäuse (B/2-1) f. L 7926602.00

housing
45 1 Steuerscheibe B 7926603.00
control washer
46 1 Zapfenschraube 7926266.00
shank screw
47 1 Deckel 7925377.00
cover
48 1 Deckel (Wiegenlager) 7927044.00

cover (cam plate bearing)
49 1 Ring 7927175.00
ring
50 1 Stellkolben 7926205.00
adjusting piston
51 1 Führungsbolzen L, kpl. 7926424.00

guide pin, cpl.
52 1 Federteller 7926212.00
spring disc
53 1 Sicherungsring 95x3 / DIN 472 7992875.00

circlip
54 1 Druckfeder 7926208.00
pressure spring
55 1 Druckfeder 7926207.00
pressure spring
4 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
56 1 Scheibe 7926242.00
disc
57 1 Druckfeder 7925228.00
pressure spring
58 1 Stützring SS 40x50x2,5 7990023.00

back-up ring

circlip
60 0065986370 8 Zyl.-Shr. M 12x70 / 10.9 / DIN 912 7990687.00

61 8 Sicherungsscheibe S 12 7990036.00
locking washer
62 6 Kerbnagel 2,6x6 / DIN 1476 7991946.00

grooved drive stud
63 2 Gewindestift M 10x16 / DIN 914 7990226.00

stud bolt

circlip
65 1 Spiral-Spannstift 6x24 / DIN 7343 7991848.00

spiral pin
66 3 Verschluß-Shr. G ¼A / DIN 908 7991703.00

screw plug
67 3 Zyl.-Shr. M 8x10 / 10.9 / DIN 912 7992842.00

68 4 Zyl.-Shr. M 10x16 / 10.9 / DIN 912 7991987.00

locking washer
5 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
70 1 Drehrichtungsschild 7992754.00
plate for sense of rotation
71 1 Zylinderrollenlager F 201 380 7992575.00

tapered roller bearing
72 1 Verschl.-Shr. G ¾A / DIN 908 7992051.00

screw plug
73 0000013735 4 Zyl.-Shr. M 10x45 / 10.9 / DIN 912 7990780.00

locking washer
75 1 Zyl.-Shr. M 6x8 / 10.9 / DIN 912 7992565.00

76 1 Dichtstopfen MB 800-060 7991727.00

sealing plug
77 1 Dichtstopfen MB 800-080 7991726.00

sealing plug
100 1 Druckfeder L-Regler 7921129.00

pressure spring L-regulator
101 1 Einstellschr. LS, P,Q-Regler 7927267.00

adjusting screw LS,P,Q-regulator
102 2 Federteller div. Regler 7927268.00

spring plate div. regul.
103 1 Verschl.-Shr. div. Regler. 7925659.00

screw plug div. regul.
104 1 Deckel N, Regler 7922449.00

cover N, regul.
6 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
105 1 Drosselnadel (div. Regler) 7923782.00

throttle pin (div. regul.)

Seal-Lock nut
107 3 Zyl.-Shr. M 5x12 / 10.9 / DIN 912 7991336.00


locking washer

Seal-Lock nut
110 1 Verschl.-Shr. 7927815.00

screw plug
111 0000014106 1 Verschl.-Shr. G ¼A / A1 / DIN 908 7991703.00

screw plug
112 1 Dichtstopfen MB 800-060 7991727.00

sealing plug
113 0065984823 4 Zyl.-Shr. M 6x60 / 10.9A2P / DIN 912 7990257.00

screw plug

locking washer
115 1 Zyl.-Shr. M 5x6 / 10.9 / DIN 912 7992872.00

116 1 Drossel 1,0 (M5x5 / DIN 913) 7992893.00

throttle
117 1 Schutzstopfen TL-4-119 7990013.00

protection plug
118 1 Gewindestift M 6x6 / DIN 913 7992496.00

stud bolt
7 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
119
120 0000025836 2 Nachsaugventil mit DBV, kpl.

check valve with pressure relief valve, cpl.
123
124
125 1 Flachdichtung 7926248.00

gasket
126 1 Simmerring 60-80-7-7,5 7992401.00

radial packing ring
127 0000030967 1 O-Ring 4,47x1,78 7992463.00

o-ring
128 0000030968 4 O-Ring 7,65x1,78 7990025.00

o-ring
129 0000030969 1 O-Ring 66,34x2,62 7992501.00
o-ring
130 0000030970 1 O-Ring 85,09x5,33 7992712.00

o-ring
131 0074638013 3 USIT-Ring U 8,7x13x1 7992052.00

sealing ring
132 1000052978 2 USIT-Ring U 10,35x16x2

sealing ring
133 0000040894 4 USIT-Ring U 13,7x22x1,5 7992439.00

sealing ring
134 0000030971 1 O-Ring 44,05x3,53 7992595.00

o-ring
8 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
135 0000021610 3 USIT-Ring U 27,2x36x2 7992469.00

sealing ring
136 0008070510 1 USIT-Ring U 6,7x10x1 7991398.00

sealing ring
144 0074638013 3 USIT-Ring U 8,7x13x1 7992052.00

sealing ring
148 0008019761 1 USIT-Ring U 24,7x32x2 7991538.00

sealing ring
149 0000030973 1 O-Ring 17,17x1,78 7991475.00

o-ring
150 1000052978 1 USIT-Ring U 10,35x16x2 7991705.00

sealing ring
151 0000040894 1 USIT-Ring U 13,7x22x1,5 7992439.00

sealing ring
152 0000040968 4 O-Ring 7,65x1,78 7990025.00

o-ring
153 1 Stützring S 11 109-017 7991991.00

back-up ring
154 0074638009 1 USIT-Ring U 5,7x9x1 7991963.00

sealing ring
0000021910 1 Dichtsatz für Grundpumpe, kpl. 7926641.00

packing set for basic pump, cpl.
(best. aus Pos. 125 - 136 / cons. of item 125 - 136)
0000021900 1 Dichtsatz für Regelventil L, kpl.

packing set for control valve L, cpl.
(best. aus Pos. / cons. of item 320,324,327,328,342)
9 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
0000022117 1 Dichtsatz für Vorsteuerventil LS, kpl. 7927280.00

packing set for pilot valve LS, cpl.
(best. aus Pos. 148 - 154 / cons. of item 148 - 154)
160 1 Saug/Druck-Block 2 V30D-095 7929314.00

suction/pressure block
161 1 Ventildeckel 2 V30D-095 7929316.00

valve cover
162 1 Rückschlagventil RKC-50-K 7993171.00

nonreturn valve
163 1 Druckventil 1LR100F35S 7993172.00

pressure valve
164 0074429111 1 O-Ring (47,22x3,53)225-8309 7990398.00

o-ring
165 0005586574 3 Verschluß-Shr. VSTI R3/8-WD 7993174.00

screw plug
166 0000027866 8 Zyl.-Shr. M 14x100 / 10.9 / DIN 912

301 1 Gehäuse 7929808.00

housing
302 1 Ventilbuchse 7927235.00

valve bush
303 1 Ventilkolben 7924721.00

valve piston
304 2 Federteller 7924757.00

spring plate
10 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
305 1 Druckfeder 7924754.00

pressure spring
308 1 Verschluß-Shr. R¾” 7927224.00

screw plug
309 1 Kolben 7921673.00

piston
310
311 1 Winkelhebel 7926762.00

angle lever
312 1 Welle 7921596.00

shaft
313 1 INA-Stützrolle RSTO 5TN 7991924.00

supporting roller
314
315 1 Gleitschuh 7921018.00

sliding block
316 1 Kolben 7927676.00

piston
317 1 Verschluß-Shr. M 18x1,5 / DIN 908 7990157.00

screw plug
318
319 2 Zyl.-Shr. M 6x25 / DIN 912 7990047.00

11 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
320 3 USIT-Ring 6,07x10x1 7991398.00

sealing ring
323 2 Verschluß-Shr. R¼ / DIN 908 7991703.00

screw plug
324 2 USIT-Ring 13,7x22x1,5 7992439.00

sealing ring
325 1 Einstellschraube M 8 7927671.00

adjusting screw

Seal-Lock nut
327 1 USIT-Ring 27,2x36x2 7992469.00

sealing ring
328 1 USIT-Ring 18,7x26x1,5 7991488.00

sealing ring
329 2 Buchse 7991875.00

bush
332 2 Zyl.-Shr. M 8x80 / DIN 912 7990267.00

333 4 Sicherungscheibe S 8 7990008.00

locking washer
334 2 Zyl.-Shr. M 8x30 / DIN 912 7990002.00

335
12 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
pump Gruppe-Nr.
Group-no. 12.0
336 „U“ 1 Drossel (M 6x6 bei Bedarf) 7992603.00

throttle (if necessary)
340 2 Dichtstopfen MB800-060 7991727.00

plug
341 1 Verschluß-Shr. R1/8” /DIN 908 7992075.00

screw plug
342 1 USIT-Ring 10,35x16x2 7991705.00

sealing ring
343
344 1 Druckfeder 7926317.00

pressure spring
345
346 1 Sieb 9x6x3 7993269.00

sieve
347 1 Zyl.-Shr. M 6x25 / DIN 912 7992565.00

348 1 Verschluß-Shr. M 10x1 7927815.00

screw plug
0000020824 1 Reparatursatz, bestehend aus Pos. 10,17,23,71

repair set, consisting of item 10,17,23,71
0000027721 1 Verschleißteilsatz, bestehend aus Pos.

13,14,19,26,30,31,45,
set of wearing parts, consisting of item
13,14,19,26,30,31,45
13 / 13
B 0000024018
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Steuerblock AV 5358-2-2, NG30E-LS-S3 B 0000026292
control block Gruppe-Nr.
Group-no. 13.0
1/4
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 13.0
2/4
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 13.0
3/4
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Group-no. 13.0
4/4
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Steuerblock AV 5358-2-2, NG 30-E-LS-S3 Order-no. 0000026292
Group-no. 13.0
01
02 1 Grundblock, kpl. OF-1407

basic block, cpl.
03 1 Unterplatte, kpl. OF-1249

bottom plate, cpl.
04 0000020478 1 Wechselventil, kpl. OF-757-1

shuttle valve, cpl.
05 0000023549 1 Dichtungssatz für Flanschebene OF-812-3

packing set for flange plane
06 2 Düse Ø 1,5 OF-810-1.3

nozzle
09 0008061695 2 Vorsteuerventil DV2 OF-337-2.1

pilot valve
10 0008061139 2 Dichtungssatz für Pos. 09 OF-337-2.2

packing set for item 09
11 0008061135 2 Druckfeder für Pos. 09 OF-337-2.3

pressure spring for item 09
12 0000020479 1 Wechselventil, kpl. OF-603-1

shuttle valve, cpl.
13 0008061478 2 Rückschlagventil OF-337-5.1

nonreturn valve


1/2
B 0000026292
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Steuerblock AV 5358-2-2, NG 30-E-LS-S3 Order-no. 0000026292
Group-no. 13.0
16 0008061479 2 Logikpatrone mit Hubbegrenzung OF-337-6.1

nonreturn valve with lift stop


19 0008061623 2 Vorsteuerung OF-337-7.1

pilot control


22 1 Stopfensatz OF-1244-1
plug set
23 1 Dichtungssatz für Flanschfläche OF-1407-21

packing set for flange plane
24 1 Dichtungssatz für Pos. 22 OF-1244-2

28 1 Dichtungssatz, kpl. für Pos. 04 OF-1249-3

packing set, cpl. for item 04
29 1 Dichtungssatz, kpl. für Pos. 02 OF-1243-12

packing set, cpl. for item 02
30 0000023619 1 Dichtungssatz, kpl. OF-1250-4

packing set, cpl.
2/2
B 0000026292
08.04.2011 -2-
Kommission - Nr.
P
PEINER Greifer
Inhaltsverzeichnis Commission - no.
Contents AB00000563
Werks-Nr. / Serial-no.: Erzeugnis / Product: Sach-Nr. / Subject no.:

0853 / 0854 / 0855 / 0856 MZGL 12000-4-B-S S 1000050264
Geräteausrüstung Elektrik Schaltplan und Beschreibung 2307.9702 E

electric equipment wiring diagram and description
Benennung Description Bestell-Nr. / Gruppe-Nr. /

Order-no. Group-no.
Zugentlastung tension relief 0023002637 15.0

Kabelteil, Buchsen female part, bushes 0023079996 16.0
Geräteteil, Stifte male part, pins 0023079999 16.1
Bei Ersatzteilbestellung ist außer der Bestellnummer das Erzeugnis, die Werks-Nr. und Kommissions-Nr.
anzugeben.
For spare part orders, the product, serial-no. and commission-no. must be given in addition to the
requisition-no.
07.04.2011
P
PEINER Greifer
Beschreibung
Description
0023079702
Beschreibung zum Elektroschaltplan
Durch den Greiferbetätigungsschalter S1 wird der Motor über die Wendeschütze K1

und K2 gesteuert.
In der Stellung „Schließen“ bekommt der Schütz K1 Spannung, der Motor M1 wird
eingeschaltet.
In der Stellung „Öffnen“ bekommt der Schütz K2 Spannung, der Motor dreht in
entgegengesetzter Richtung.
Die Konterschutzrelais K01 und K02 schützen den Motor vor einer abrupten
Reversierung der Drehrichtung. Starts in gleicher Drehrichtung sind ohne
Verzögerung möglich.
Der Greiferbetätigungsschalter S1 geht beim Loslassen in seine Nullstellung zurück.
Die Steuerung einer Motorleitungstrommel und Motorspanntrommel ist nicht von der
Greifersteuerung abhängig. Sie müssen deshalb grundsätzlich vor Arbeitsbeginn
eingeschaltet werden.
Description of the electric wiring diagram
Grab control switch S1 controls the motor by switching the contactors K1 and K2.
In the „closing“ position the contactor K1 is actuated, the motor M1 is started.

In the „opening“position the contactor K2 is actuated, the motor rotates in reverse
sense.
The time relays K01 and K02 prevent the motor from an abrup inversion of the
rotational sense.
Starts in the same rotational sense are possible without delay.
The grab control switch S1 returns automatically to the neutral position when being
released.
The motor cable reel control and motor tensioning drum control does not depend on
the grab control system. This is why they must generally be turned on before start of
work.
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Zugentlastung B 0023000487
tension relief Gruppe-Nr.
Group-no. 15.0
1/1
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Zugentlastung Bestell-Nr.
Order-no. 0023002637
tension relief Gruppe-Nr.
Group-no. 15.0
01
04 0027602000 1 Kette 3-10x28 – 1,80 m

chain
05 0027602001 1 Kette 3-10x28 – 2,55 m

chain
06 0002304745 6 Schäkel A 0,6 / StTZn / DIN 82101

shackle
07 0008012058 1 Kabelziehstrumpf RP 225/1000 N

cable grip
08 0001296886 1 Schlauchbinder WSN9 470 mm

hose clamp
1/1
B 0023000487
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Kabelteil UW-SEE B 0023079996
plug connection, cable part Gruppe-Nr.
Group-no. 16.0
1/1
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Kabelteil UW-SEE 4pol., 100A, D24-31, Buchsen Order-no. 0023079996
female part, bushes Gruppe-Nr.
Group-no. 16.0
01 0006172241 1 Kabelteil 309 023 000 554

female part
02 0006172318 1 Buchseneinsatz 13976Q04 4x115 A

female insert
03 0008013368 4 Tülle Gr. 9, 012 010 715

socket
04 0006172249 1 Isolierrohr 021 326 114 911

insulating tube
05 0006171809 1 Zwischenscheibe 802-0106

intermediate washer
06 0006212409 1 Reduktion Ms / H Pg 42-36

reduction
07
08 0006194726 4 Dichtung Pg 36
gasket
09 0006194625 1 Mutter MPg 36

nut
10 0006194798 1 Verschraubung Zugentlastung Pg 29

tension relief for gland
11 0006172264 1 Deckel 309 097 004 926

cover
12 0006165984 1 Schlüssel 309 098 000 719

mounting key
13 0023000496 1 Buchse 52/46x43

bush
14 0023000497 1 Scheibe
disc
1/2
B 0023079996
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Kabelteil UW-SEE 4pol., 100A, D24-31, Buchsen Order-no. 0023079996
female part, bushes Gruppe-Nr.
Group-no. 16.0
15 0023000498 1 Reduzierstück Pg 36-Pg 29

reducer
23 0006172248 1 Schraubensatz 100 000 000 12

set of screws
24 0006172247 1 Sprengring 802-0203

snap ring
25 0006172273 1 Kette 021 338 020 902

chain
26 0006172246 1 Ring 802-6102

ring
27 0008014821 1 O-Ring 80x5 / 70 NBR/769

o-ring
28 0006171802 2 Gewindering 802-0107

threaded ring
2/2
B 0023079996
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Geräteteil UW-SEE B 0023079999
plug connection, mounted part Gruppe-Nr.
Group-no. 16.1
1/1
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Geräteteil UW-SEE, 4pol., 100A, Stifte Order-no. 0023079999
male part, pins Gruppe-Nr.
Group-no. 16.1
01
02
03 0008013368 4 Tülle Gr. 9, 012 010 715

socket
12 0006165984 1 Schlüssel 309 098 000 719

mounting key
16 0006172240 1 Geräteteilgehäuse 309 013 000 554

male part housing
17 0006172319 1 Stifteinsatz 13986Q04 4x115A

male insert
18
19 0006171808 1 Schutzring 309 001 151 721

protective ring
20 0006171801 1 Zwischenring 802-0105

intermediate ring
21 0074731980 1 O-Ring 80x3

o-ring
22 0006172265 1 Deckel 309 097 005 926

cover
23 0006172248 1 Schraubensatz 100 000 000 12

set of screws
1/2
B 0023079999
12.11.2010
P
PEINER Greifer
Ersatzteilliste
Spare parts list
Bestell-Nr.
Geräteteil UW-SEE, 4pol., 100A, Stifte Order-no. 0023079999
male part, pins Gruppe-Nr.
Group-no. 16.1
24
25 0006172273 1 Kette 021 338 020 902

chain
26
27 0074732005 1 O-Ring 80x5

o-ring
28 0006171802 2 Gewindering 802-0107

threaded ring
2/2
B 0023079999

Smag 2

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Smag 2

Originaltitel:

Hochgeladen von

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DOCUMENTATION

1.0 Data sheet

2.0 Description and Survey of Features

2.1 Basic unit: Constructional and Functional Description

2.2 Hydraulic diagram – 2315.1710 5/1-2 A 01.0443/1-2 E

2.4 Parts list 7-1 A 01.0460 E

3.0 Operating instructions

3.1 Observation of UVV regulations 8/1-2 A 01.0554/1-2 E

3.2 Putting into operation

3.3 Information for operation 9-1 A 01.0126 E

3.4 Shut-down 9-2 A 01.0580 E

3.5 Reoperation 9-2 A 01.0580 E

3.6 Transportation 9-2 A 01.0580 E

4.0 Maintenance and repair

4.2 Required checks

4.4 Table of recommended hydraulic oil 11/1-2 A 05.1800/1-2 E

5.0 Failure - Symptoms - Sources of failures

5.1 Grab not functioning 12/1-2 A 01.0956/1-2 E

5.2 Grab malfunctioning 12/1-2 A 01.0956/1-2 E

5.3 Failure of hydraulic system 12/1-2 A 01.0956/1-2 E

6.0 Spare parts list und electric equipment

Order no.: AB00000563

Filling volume / admissible lifting capacity

Theoretical working times (free in space / without picking up bulk material)

max. service pressure Opening of grab [± 10 bar] Closing of grab [± 10 bar]

Author: 08.04.2011 / GK - Meissner

Author: 08.04.2011 / GK - Meissner

2.0 Description and surveys

2.1 Basic unit: Description of construction

2.1.1 Description of construction (see page-no. 7-1)

The structure of the PEINER Motor Dual-Scoop Grab is as follows:

2.1.2 Functional description (see page no. 5-1, hydraulic diagram)

Operation mode: Reversing operation (S3)

The load-sensing regulator, for short LS regulator, only serves as „min./max.-

ATTENTION! The pressure must be set at DV1, DV2.

Pressure gauge connections:

Closing: on cylinder, MP1, MA

Rattling of the shells:

2.2 Hydraulic diagram 2315.1710

A = pipe (grab closing)

2.4 Parts list

3.0 Operating instructions

3.1 Observation of UVV regulations

ATTENTION! In order to prevent accidents when climbing up the grab, the

3.2 Putting into operation

3.2.1 Initial start-up

Operation mode S3 (reversing operation) plus variable delivery pump

Operation mode S3 (reversing operation) plus constant delivery pump

3.2.2 Daily start-up

- At temperatures below -10 °C, preheat the oil to approx. 0 °C to +5 °C

3.3.1 Information for operation

ATTENTION! In order to avoid unnecessary heating of the hydraulic oil, the

- All instructions described under item 3.2 must be observed.

- The grab is to be transported in a vertical position and is to be secured against tilting.

4.0 Maintenance and repair

4.1.1 Oil change

- Oil brands, see table:

4.1.2 Lubricating instructions

4.1.3 Oil filter

4.1.5 Condensation water

4.2 Required checks

4.2.1 Check oil level