Production tips

PremiDoor lift /sliding door

Trimming
********** Profine GmbH Profile M¸lheimer Str. 26 53840 Troisdorf **********

Our experience has shown that all Fertigungsliste Kunstoff grofl

profiles can be trimmed before they Kunden-Name : profine GmbH Auftrags-Nr.: 0000001
are processed.
Blatt : 1
Telefon : 02241 / 852 975 Datum : 15.02.2006
Some customers even go so far as to Bearbeiter : KLAES
perform all preparations (milling, etc.)
Profil : PREMI-D Beschlag : HS
Farbe : 654 weiss Glasliste : GLAS
on the loose profile.
**FL51*GL90*PK82/84*ZU90*******************************************************
Precutting is effective only when pre- Pos.: 1 Stck: 1 RAM: 4000/2200
cise deductions (including additional
Fe Fl¸gel Bes Griff Glas
1 1010/2070 ff 828/18Glasberechnung
processing steps) have been speci- 2 1010/2070 hsr 1010
1 2 3 4
3 1010/2070 hsl 1010
fied. We recommend commercial IT
2200
4 1010/2070 ff
software. We’ll be pleased to assist

you in the right choice.

1036.3 963.8 963.8 1036.3
4000

Pfosten : w/ 65/1928/ 15/1928/ 65

Fe Typ Profil Stk mm

-----------------------------------------------------------------------------
BLDR-waag. 2870 BLR oben 1 4000
BLDR-waag. 9A79 Schwelle 1 bew. Fl¸gel 1 4000
BLDR-senk. 2870 BLR seitlich 1 2086
BLDR-senk. 2870 BLR seitl. Standfl¸gel 1 2086
Pfosten 2872 Mittelverschluss 1 2065
Figure 1 – Software
Verst-wa.trim9A70
list Verst‰rkung BLR oben 1 3998
Verst-se. 9A70 Verst‰rkung BLR vertik 2 2085
If joins are to close precisely and tool
B-ZuPrf 9A77 Anschlussprofil 1 4000
B-ZuPrf 9A73 Laufschiene unten 1 3868
travelling times minimised we recom-
Zus-Prf 9A73 Laufschiene unten 1 3865
B-ZuPrf 9A71 F¸hrungsschiene oben 1 3864
mend an automated length stop. B-ZuPrf 2871 Deckleiste 2871 1 2073
A supporting table with the correspon-
Zus-Prf 9A76 Schwellendeckel 1 1880
Zus-Prf 9A59 Dichtteil Laufschiene 2 0
ding length is also important for han-
Zus-Prf 9A57 Zargen-Schwellendichtu 2 0
Zus-Prf 9A96 Montageschraube 8 0
dling. 1 Flg-waag. 2420 PremiDoor FLR unten f 1 1010
1 Flg-waag. 2420 PremiDoor FLR oben 1 1010
Also minor optimisations can help to
1 Flg-senk. 2420 PremiDoor FLR seitlic 2 2070
1 Stulpl. Stulp 1 C Stulp 1 Schema C 1 1810
save time, e.g. in the form of a double
1 Glasl-se. 2433 Glasleiste 23mm, 23mm 2 1894
1 Glasl-wa. 2433 Glasleiste 23mm, 23mm 2 834
trim on vertical casement profiles 1 Verst-se. 9119 Verst‰rkung FLR 2 1890
(please observe offcut optimisation
1 Verst-wa. 9119 Verst‰rkung FLR 2 830
1 D1-FLG 9874 Gehfl¸gel Dichtung 4 2070
especially on colour profiles).
1 D1-Glas 9044 Verglasungs-Dichtung 2 1884
1 D1-FLG 9877 D Gehfl. oben auflen 2 1010
1 D1-FLG 9876 D Gehfl. oben innen 2 1010
1 D1-Glas 9044 Verglasungs-Dichtung 2 824
2 Flg-waag. 2420 PremiDoor FLR oben 1 1010
2 Flg-waag. 2420 PremiDoor FLR unten 1 1010
2 Flg-senk. 2420 PremiDoor FLR seitlic 1 2070

Figure 2 – Double trimming on a casement

There are always advantages in:

– stacking all additional profiles

directly in front of the saw

– placing “gadgets” in fixed locations

directly at the workplace

Figure 3 – Figure 4 –

Punch for processing cover trims Punched pattern in the cover trim
Sash and casement preparations

Various methods have become

established for milling the hardware

apertures:

– with a copy miller

(template needed)

– with an angle grinder and special

wheel

– with a handheld hydraulic slot

cutter

Figure 5 – A copy miller applied to the carriage aperture in the active sash

Predrilling a reinforced casement with

a jig is extremely time-consuming.

A more practical solution is a multiple-

spindle drilling system.

Figure 6 – Multiple-spindle drilling system

In addition, an automatic double scre-

wing unit can attach casement rein-
forcements in an automated process.
Alternatively, the casement can be
turned over and placed on the auto-
matic screwing unit (note the bedding
material).
The ventilation slots can be milled with
a drainage slot cutter.
Installing the hardware
– self-tapping screws for the
carriages (4.8 x 32 and 4.8 x 19)
and gears
– self-locking screws for securing
the push rod (adhesives not
necessary)
Installation
– Gaskets do not have to be drawn
into the 2872 centre fastener and
2876 cover trim when these profi-
les are ordered with 9878 rolled-in
gaskets. Note the alignment of
the gasket on the 2876 vertical
cover trim.

Depending on the quantity ordered, – identical processing steps perfor-

batch sizes can range from two to five
lift/sliding doors.
– Self-tapping 4.2 x 38 screws can
med successively (no alternating
be used to secure the guide rail.
operations with drill and screw-
The guide rail therefore no longer
driver)
needs to be predrilled or clamped

in position.

On the entry side the guide rail is

automatically secured in position

by the guide profile.

Figure 7 – Scale 1:1

Centre fastener with gasket

profine GmbH

International Profile Group

Mülheimer Strasse 26

D-53840 Troisdorf

tel. +49 (0)2241 8506

fax +49 (0)2241 852793

info@profine-group.com

www.profine-group.com

07.06.LA

Subject to modifications without prior notice.