Beruflich Dokumente
Kultur Dokumente
825 Electric Documentation
825 Electric Documentation
Table of Contents
Betriebsanleitung / Operation Instructions
Wartungsanleitung / Maintenance Manual
Zusatzdokumentation / Additional documentation
Auslieferungszustand / Condition of extradition:
Gerät nur in Standardausführung /
Machine only with standard options
Maschinentyp / electrical documentation
Machine type: 825 D Series
Service Manual Electrical System
1
Version 1.0 Stand 05/2011
Service Manual Electrical System
........................................................................................................................................................................................... 1
......................................................................................................................................................................... 1
....................................................................................................................................................................................................... 4
............................................................................................................................................................................................... 7
...................................................................................................................................................................... 10
....................................................................................................................................................................................... 13
..................................................................................................................................................................................... 16
............................................................................................................................................................................................ 19
...................................................................................................................................................................................... 23
............................................................................................................................................................................................ 26
...................................................................................................................................................................................... 29
............................................................................................................................................................................... 32
...................................................................................................................................................................................... 35
.................................................................................................................................................................................. 38
........................................................................................................................................................................................ 41
........................................................................................................................................................................................ 45
........................................................................................................................................................................................ 49
............................................................................................................................................................................... 53
...................................................................................................................................... 57
................................................................................... 60
............................................................................................................................................................................. 63
.................................................................................................................... 66
2
Version 1.0 Stand 05/2011
Service Manual Electrical System
Bei den aufgeführten Kabelsträngen handelt es sich nur um die Grundausstattung der Maschine mit
Optionsvorbereitungen.
Sonderlösungen müssen separat mit Angabe der Maschinennummer bestellt werden.
Alle Längenangaben sind in Millimeter (mm) angegeben.
The listed wiring harnesses are just for the basic machine with option arrangements.
Special solutions must be ordered separately, indicating the machine number.
All lengths are in millimeters (mm).
3
Version 1.0 Stand 05/2011
Service Manual Electrical System
4
Version 1.0 Stand 05/2011
Service Manual Electrical System
5
Version 1.0 Stand 05/2011
Service Manual Electrical System
Nr BM
. K Funktion Zusatz Nr. BMK Function Option
1 X 1 Anschlußstecker 1 X 1 Connector
2 P 111 Hydraulikverschmutzungssensor Hauptfilter 2 P 111 Control main filter
3 P 112 Hydraulikverschmutzungssensor Feinfilter 3 P 112 Control smart filter
4 P 113 Hydraulikverschmutzungssensor Vorsteuerfilter Option 4 P 113 Conrol pilot filter Option
5 N 114 Hydraulikoelstandssensor 5 N 114 Level sensor hydraulic fluid
6 X 161 Ruecklicht rechts hinten 6 X 161 Backlight rear side right
7 X 164 Ruecklicht links hinten 7 X 164 Backilight rear side left
8 X 213 Arbeitsscheinwerfer Rueckseite links Option 8 X 213 Working light rear side left Option
9 X 214 Arbeitsscheinwerfer Rueckseite rechts Option 9 X 214 Working light rear side right Option
10 X 215 Arbeitsscheinwerfer OBW rechts Option 10 X 215 Working light upper carriage right Option
11 X 216 Arbeitsscheinwerfer OBW links Option 11 X 216 Working light upper carriage left Option
12 N 272 Niveauschalter el. Betankungspumpe Option 12 N 272 Level switch for el. fuel pump Option
13 M 273 El. Betankungspumpe Option 13 M 273 El. fuel pump Option
14 X 674 Intervall Hupe Schwenken/Fahren Option 14 X 674 Intermittent horn for swinging/driving Option
15 X 676 Rundumkennleuchte Heck links Option 15 X 676 Rotating beacon rear left Option
16 X 677 Rundumkennleuchte Heck rechts Option 16 X 677 Rotating beacon rear right Option
17 R 116 Temperatursensor Hydraulikoelüberwachung 17 R 116 Sensor temperature hydraulic fluid
18 R 117. Tauchrohrgeber Dieseltank 18 R 117. Level sensor for fuel
6
Version 1.0 Stand 05/2011
Service Manual Electrical System
7
Version 1.0 Stand 05/2011
Service Manual Electrical System
8
Version 1.0 Stand 05/2011
Service Manual Electrical System
9
Version 1.0 Stand 05/2011
Service Manual Electrical System
10
Version 1.0 Stand 05/2011
Service Manual Electrical System
11
Version 1.0 Stand 05/2011
Service Manual Electrical System
12
Version 1.0 Stand 05/2011
Service Manual Electrical System
13
Version 1.0 Stand 05/2011
Service Manual Electrical System
14
Version 1.0 Stand 05/2011
Service Manual Electrical System
Der Kabelbaum X2.1 stellt eine Verlängerung dar. Die PINS (1-70) in den Steckern X2 und X2.1 sind identisch belegt.
The wiring harness X 2.1 represents an extension. The PINS (1-70) in the connectors X 2 and X 2.1 are identical.
15
Version 1.0 Stand 05/2011
Service Manual Electrical System
16
Version 1.0 Stand 05/2011
Service Manual Electrical System
17
Version 1.0 Stand 05/2011
Service Manual Electrical System
18
Version 1.0 Stand 05/2011
Service Manual Electrical System
19
Version 1.0 Stand 05/2011
Service Manual Electrical System
20
Version 1.0 Stand 05/2011
Service Manual Electrical System
21
Version 1.0 Stand 05/2011
Service Manual Electrical System
22
Version 1.0 Stand 05/2011
Service Manual Electrical System
23
Version 1.0 Stand 05/2011
Service Manual Electrical System
24
Version 1.0 Stand 05/2011
Service Manual Electrical System
Der Kabelbaum X3.1 stellt eine Verlängerung dar. Die PINS (1-70) in den Steckern X3 und X3.1 sind identisch belegt.
The wiring harness X 3.1 represents an extension. The PINS (1-70) in the connectors X 3 and X 3.1 are identical.
25
Version 1.0 Stand 05/2011
Service Manual Electrical System
26
Version 1.0 Stand 05/2011
Service Manual Electrical System
27
Version 1.0 Stand 05/2011
Service Manual Electrical System
Nr Nr
. BMK Funktion Zusatz . BMK Function Option
1 X 91 Maschinenüberwachungssystem SDS 1 X 91 SDS Diagnostic System
2 X 101 Maschinenüberwachungssystem SDS 2 X 101 SDS Diagnostic System
3 X 104 Maschinenüberwachungssystem SDS 3 X 104 SDS Diagnostic System
4 X 121 Kontrollleuchtenmodul 4 X 121 Modul for Controllights
5 A 131.1 Betriebsstundenzähler 5 A 131.1 Counter for operation hours
6 A 131.2 Betriebsstundenzähler 6 A 131.2 Counter for operation hours
7 X 244 Schalter Standheizung 7 X 244 Switch for park heating
8 X 251 Steuergerät Klimaanlage 8 X 251 Controller climate system
9 S 262 Dieselfilterheizung Option 9 S 262 Fuelfilter heating Option
10 X 2.3 Verbindung zu X2.3 Dachkonsole 10 X 2.3 Connector
11 M Masse Bodenplatte 11 M Ground
28
Version 1.0 Stand 05/2011
Service Manual Electrical System
29
Version 1.0 Stand 05/2011
Service Manual Electrical System
30
Version 1.0 Stand 05/2011
Service Manual Electrical System
Der Kabelbaum X4.1 stellt eine Verlängerung dar. Die PINS (1-70) in den Steckern X4 und X4.1 sind identisch belegt.
The wiring harness X 4.1 represents an extension. The PINS (1-70) in the connectors X 4 and X 4.1 are identical.
31
Version 1.0 Stand 05/2011
Service Manual Electrical System
32
Version 1.0 Stand 05/2011
Service Manual Electrical System
33
Version 1.0 Stand 05/2011
Service Manual Electrical System
The wiring harness „extension ground” represents an extension between upper carriage and cabine.
34
Version 1.0 Stand 05/2011
Service Manual Electrical System
35
Version 1.0 Stand 05/2011
Service Manual Electrical System
36
Version 1.0 Stand 05/2011
Service Manual Electrical System
Der Kabelbaum „Schlauchwasserset“ stellt eine Verbindung zwischen Scheibenwaschdüsen und Wasserbehälter dar.
The wiring harness „water hose set” represents an extension between windscreen washer jet and water reservoir.
37
Version 1.0 Stand 05/2011
Service Manual Electrical System
38
Version 1.0 Stand 05/2011
Service Manual Electrical System
39
Version 1.0 Stand 05/2011
Service Manual Electrical System
The wiring harness X3.4 is for the control for the electric pump of the water reservoir.
40
Version 1.0 Stand 05/2011
Service Manual Electrical System
41
Version 1.0 Stand 05/2011
Service Manual Electrical System
42
Version 1.0 Stand 05/2011
Service Manual Electrical System
43
Version 1.0 Stand 05/2011
Service Manual Electrical System
23 Y 807 Ventil Druckreduzierung GLR aus 23 Y 807 Valve for reduzing pressure in LLCA
24 A 615 Näherungsschalter Oberwagen in 0/180° Stellung Option 24 A 615 Switch position upper carriage Option
25 Y 631 Ventil Kabine Heben 25 Y 631 Valve for lifting cabine
26 Y 636 Ventil Kabine Senken 26 Y 636 Valve for bringing cabine down
27 Y 637 Ventil Kabine Senken 27 Y 637 Valve for bringing cabine down
28 Y 804 Ventil Pumpenverstellung GLR 28 Y 804 Valve for steering pump LLCA
29 Masse 29 GND
44
Version 1.0 Stand 05/2011
Service Manual Electrical System
45
Version 1.0 Stand 05/2011
Service Manual Electrical System
46
Version 1.0 Stand 05/2011
Service Manual Electrical System
Nr Nr
. BMK Funktion Zusatz . BMK Function Option
1 R 051 Einlass Luftheizung 1 R 051 Input Heating
2 X 006 Stecker 2 X 006 Connector
3 X 032 Stecker Lichtmaschine 3 X 032 Connector to electrical generator
4 F 033 Sicherung 20 A 4 F 033 Fuse 20 A
5 M 033 Anlasser M033:50 5 M 033 Starter M033:50
6 M 033 Anlasser M033:30 6 M 033 Starter M033:30
7 M 033 Anlasser M033:30 7 M 033 Starter M033:30
8 A 034 Lichtmaschine 8 A 034 Electrical Generator
9 A 034 Lichtmaschine 9 A 034 Electrical Generator
10 F 033 Sicherung 20A 10 F 033 Fuse 20A
11 F 035 Sicherung 125A 11 F 035 Fuse 125 A
12 K 045 Relais Anlasser 12 K 045 Relais electric starter
13 K 045 Relais Anlasser 13 K 045 Relais electric starter
14 K 045 Relais Anlasser 14 K 045 Relais electric starter
15 K 051 Relais Einlassluftheizung 15 K 051 Relais heating
16 K 051.1 Relais Einlassluftheizung 16 K 051.1 Relais heating
17 K 051.2 Relais Einlassluftheizung 17 K 051.2 Relais heating
18 X 061 Stecker Steuergerät Motor 18 X 061 Connector Engine controller
19 X 062 Stecker Steuergerät Motor 19 X 062 Connector Engine controller
20 N 072 Niveauschalter Kühlwasser 20 N 072 Level switch cooling water
21 P 073 Druckschalter Luftfilter 21 P 073 Pressure Switch airfilter
47
Version 1.0 Stand 05/2011
Service Manual Electrical System
48
Version 1.0 Stand 05/2011
Service Manual Electrical System
49
Version 1.0 Stand 05/2011
Service Manual Electrical System
50
Version 1.0 Stand 05/2011
Service Manual Electrical System
51
Version 1.0 Stand 05/2011
Service Manual Electrical System
52
Version 1.0 Stand 05/2011
Service Manual Electrical System
53
Version 1.0 Stand 05/2011
Service Manual Electrical System
54
Version 1.0 Stand 05/2011
Service Manual Electrical System
Nr
. BMK Funktion Zusatz Nr. BMK Function Option
1 S 076 Schalter ECO Schaltung 1 S 076 Switch Eco Mode
2 S 087 Schalter Leerlaufautomatik 2 S 087 Switch idle speed automatic
3 S 142 Innenbeleuchtung Kabine 3 S 142 Inside light cabine
4 A 144 Anschluss Sprechfunk 4 A 144 Radio Voice
5 X 144 Spannungswandler 24V 5 X 144 Voltage Converter 24V
6 X 145 Spannungswandler 12V 6 X 145 Voltage Converter 12V
7 A 146 Spannungsversorgung Radio 7 A 146 Supply Voltage Car Radio
8 S 174 Schalter Warnblinkanlage 8 S 174 Switch beacon
9 S 191 Schalter Arbeitsscheinwerfer Dach 9 S 191 Switch Working light on the roof
10 X 193 Arbeitsscheinwerfer Dach links hinten 10 X 193 Switch Working light rear left on the roof
11 X 194 Arbeitsscheinwerfer Kabinendach links vorne 11 X 194 Switch Working light front on the roof
12 X 195 Arbeitsscheinwerfer Dach rechts hinten 12 X 195 Switch Working light rear right on the roof
13 X 196 Arbeitsscheinwerfer Kabinendach rechts vorne 13 X 196 Switch Working light font right on the roof
14 S 201 Schalter Arbeitsscheinwerfer Ausleger 14 S 201 Switch Working light on the boom
15 S 211 Schalter Arbeitsscheinwerfer Oberwagen 15 S 211 Switch Workin light on the upper carriage
16 S 222 Schalter Scheibenwischer Frontscheibe 16 S 222 Switch windshield wipers of the front window
17 S 226 Schalter Waschanlage Frontscheibe 17 S 226 Switch washing system front window
18 S 231 Schalter Scheibenwischer Dachscheibe 18 S 231 Switch windshield wipers of the roof window
19 S 234 Schalter Waschanlage Dachscheibe 19 S 234 Switch washing system lower front window
20 S 236 Schalter Scheibenwischer Frontscheibe unten 20 S 236 Switch windshield wipers of the lower front window
21 S 281 Taster Drehkranzschmierung 21 S 281 Push buttons swing bearing lubrication
22 S 283 Taster Zentralschmierung 22 S 283 Push button central lubrication
55
Version 1.0 Stand 05/2011
Service Manual Electrical System
56
Version 1.0 Stand 05/2011
Service Manual Electrical System
57
Version 1.0 Stand 05/2011
Service Manual Electrical System
58
Version 1.0 Stand 05/2011
Service Manual Electrical System
59
Version 1.0 Stand 05/2011
Service Manual Electrical System
60
Version 1.0 Stand 05/2011
Service Manual Electrical System
61
Version 1.0 Stand 05/2011
Service Manual Electrical System
62
Version 1.0 Stand 05/2011
Service Manual Electrical System
63
Version 1.0 Stand 05/2011
Service Manual Electrical System
Schaltkasten
Switch Cabinet
64
Version 1.0 Stand 05/2011
Service Manual Electrical System
65
Version 1.0 Stand 05/2011
Service Manual Electrical System
66
Version 1.0 Stand 05/2011
Service Manual Electrical System
67
Version 1.0 Stand 05/2011
Service Manual Electrical System
68
Version 1.0 Stand 05/2011
Service Manual Electrical System
69
Version 1.0 Stand 05/2011
Bauteilnr. Rev. Status Artikelnr. (SE) Ersteller ertfn