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Zellenradschleusen / Rotary Valves /

Válvulas Rotativas

Zellenradschleuse Typ SRVS-Basic


Austrags- und Dosierschleuse, Standard-Version nach ATEX RL 94/9/EG für Zone
20 innen, Zone 21 außen, mit Baumusterprüfung

Rotary valve Type SRVS-Basic


for discharging and dosing, standard-version acc. ATEX directive 94/9/EC
for zone 20 interior, zone 21 exterior, with prototype technical-release testing

Válvula rotativa Tipo SRVS-Basic


para descarga y dosificación, version standard según directiva ATEX 94/9/CE para zona 20
interior, zona 21 exterior, con modelo certificado por organismo notificado

Zellenradschleuse Typ SRVP-Schutzsystem Protection system


Austrags- und Dosierschleuse, Schutzsystem Kategorie 1 nach ATEX RL 94/9/EG ATEX 94/9/EC
für staubexplosionsgefährdete Produkte, mit Baumusterprüfung

Rotary valve Type SRVP-Protection system


for discharging and dosing, protection system category 1 acc. ATEX directive
94/9/EC for products with dust explosion risk, with prototype technical-release testing

Válvula rotativa Tipo SRVP- Sistema de protección


para descarga y dosificación, sistema protección categoria 1 según directiva ATEX 94/9/CE
para productos pulverulentos con riesgo de explosion, con modelo certificado por
organismo notificado

Zellenradschleuse Typ SRVC-Clean


Austrags- und Dosierschleuse, leicht zerlegbar, Rotor auf Antriebswelle aufgesteckt.
Nach ATEX RL 94/9/EG für Zone 20 innen, Zone 21 außen, mit Baumusterprüfung

Rotary Valve Type SRVC-Clean


for discharging and dosing, easy dismantling, rotor put on motor shaft. According ATEX
directive 94/9/EC for zone 20 interior, zone 21 exterior, with prototype technical-release
testing

Valvlula rotativa Tipo SRVC-Clean


para descarga y dosificación, facilmente desmontable, rotor enchufable sobre el eje del
acionamiento. Según ATEX 94/9/CE para zona 20 interior, Zone 21 exterior, con modelo
certificado por organismo notificado

Zellenradschleuse Typ SRVS-Hygienic und SRVP-Hygienic


Austrags- und Dosierschleuse aus Edelstahl, Hygienic-Ausführung nach HACCP, GMP-
/FDA-konform, Innenflächen poliert, gerundete Rotortaschen. Nach ATEX RL 94/9/EG für
Zone 20 innen, Zone 21 außen, mit Baumusterprüfung, auch als Schutzsystem

Rotary valve Type SRVS-Hygienic and SRVP-Hygienic


for discharging and dosing in stainless steel, Hygienic-version acc. HACCP, conform to
GMP/FDA, interior surfaces polished, rounded rotor recess. According ATEX directive
94/9/EC for zone 20 interior, zone 21 exterior with prototype technical-release testing,
also as protective system
Valvual rotativaTipo SRVS- Hygienic y SRVP-Hygienic
para descarga y dosificación, fabricado en acero inoxidable, version hygienic según directiva
HACCP, conforme GMP-/FDA, superficie interior pulida, alveolos redondeados. Según ATEX
94/9/CE para zona 20 interior, zona 21 exterior, con modelo certificado por organismo notificado,
también como sistema de protección

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
Zellenradschleusen / Rotary Valves /
Válvulas Rotativas

Zellenradschleuse Typ ZRSC-Basic


Austrags- und Dosierschleuse, Kompakt-Version, einfacher Aufbau, kostengünstig

Rotary valve Type ZRSC-Basic


for discharging and dosing, compact-version, simple assembly, cost-efficient

Válvula rotativa Tipo ZRSC-Basic


para descarga y dosificación, version compacto, sensillio, economico

Zellenradschleuse Typ ZRSR-Heavy


Austrags- und Dosierschleuse, Gussgehäuse, optional mit Panzerung,
temperaturbeständig, verschleissfest, hohe Förderleistung

Rotary Valve Type ZRSR-Heavy


for discharging and dosing, casted housing, optional with wear resistant layer,
temperature- /wear-resistant, high conveying capacity

Valvlula rotativa Tipo ZRSR-Heavy


para descarga y dosificación, cuerpo en fundicion, optional con revestimiento
antidesgaste, y/o resistente a temperatura

Zellenradschleuse Typ ZRSW-Heavy


Austrags- und Dosierschleuse, Schweisskonstruktion, auch Edelstahl,
verschleissfeste und temperaturbeständige Werkstoffe, sehr hohe Förderleistung

Rotary Valve Type ZRSW-Heavy


for discharging and dosing, welded housing, also stainless steel, wear- and
temperature-resistant materials, very high conveying capacity

Valvlula rotativa Tipo ZRSW-Heavy


para descarga y dosificación, construction en mecanosoldadura en acero al
carbono o inoxidable, optional resistente a desgaste y/o temperatura

Räumradschleuse Typ RRS-Basic / -Clean / -Heavy


Störungsfreies Austragen und Dosieren bei anhaftenden, klebrigen, nicht
fließfähigen Schüttgütern, mit Zwangsräumer zur vollständigen Entleerung
der Taschen

Self Cleaning Rotary Valve Type RRS-Basic / -Clean / -Heavy


Trouble-free discharge and dosing of sticky, non-flowing bulk solids, with self
cleaning paddle for completely emptying of the pockets

Valvlula rotativa con descarga forzosa Tipo RRS-Basic / -Clean / -Heavy


Para productos de mala fluidez, pegajosos, húmedos y para los tendentes a
la formación de costras. El rascador rotativo atraviesa las células y las vacía
totalmente.

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Rotary Valve
Type SRVS-Basic

Rotary feeder for discharging and dosing, standard-version, acc.


ATEX directive 94/9/EC for zone 20 interior, zone 21 exterior, with
type examination test

Advantages:
• robust and low-wear
• cost-efficiency and low maintenance
• space saving
• gas tight outwards
• Appropriate for application acc. ATEX directive 94/9/EC in zone 20
interior, zone 21 exterior
• Reliability for operator due to type examination test with declaration of
conformity

Identification: II 1/2 D

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Rotary Valve
Type SRVS-Basic

Option:
Sealing air connection

Exterior bearing, free


from play and robust, low Option:
maintenance Extraction device

Type Ø In-/Outlet Height Flow rate Material Material


mm mm l/rotation housing rotor
SRVS150 150 320 2,5-5 Iron casting Mild steel
SRVS200 200 375 5-10 Special steel Stainless
SRVS250 250 430 10-19 casting steel
Aluminium Aluminium
casting

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
C
Components and protective systems
acc. ATEX directive 94/9/EC
Constructive explosion protection

Pressure shock Explosion pressure


resistant filter relief without the
emission of flame

Pressure proof vessel,


possibly with a reduced
explosion pressure

Explosion pressure
sensor

Autonomous control
electronics

Protective system-
Rotary valve
Category 1 acc.
ATEX directive 94/9/EC

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
solids Rotary Valve
Type SRVP-Protective System

Rotary feeder for discharging and dosing, as protective system


acc. ATEX for products with dust explosion risk

Advantages:
Pressure shock resistant 13 bar g and flame propagation proof,
Protective system category 1 acc. ATEX-directive 94/9/EC,
Dust explosion category St2, zone 20 interior, dust explosion risk
permanent, long-term, oftentimes, zone 21 exterior,
with type examination test by notified body
Identification: II 1/2 D

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
solids Rotary Valve
Type SRVP-Protective System

Rotor is pressure shock


resistant and flame propagation
proof, flame and pressure shock
are stopped by the rotary valve
Pressure shock resistant
housing, 13 bar g, with water
pressure testing Exterior bearing, free
from play and robust, low
maintenance

Option:
Sealing air connection

Shaft seal

Type Ø In-/Outlet Height Flow rate ca. Material Material


mm mm l/rotation housing rotor
SRVP150 150 320 3,5 Iron casting Mild steel
SRVP200 200 375 7 Special steel Stainless
SRVP250 250 430 15 casting steel

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
solids Rotary Valve
Type SRVC-Clean

Rotary feeder for discharging and dosing, easy dismantling, rotor


put on motor shaft.
Foodstuffs- and Fine chemistry- design, according ATEX directive
94/9/EC for zone 20 interior, zone 21 exterior.
Dust explosible atmosphere permanent, long-run, oftentimes.
With type examination test by notified body.

Identification: II 1/2 D

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Rotary Valve
Type SRVC-Clean

Advantages:
• Suitable for foodstuffs, easy dismantling, easy cleaning
• Easy to maintain
• robust and low-wear
• cost-efficiency and low maintenance due to simple assembling
• space saving
• gas tight outwards

Type Ø In-/Outlet Height Flow rate Material Material


mm mm l/rotation housing rotor
SRVC150 150 320 2,5-5 Iron casting Mild steel
SRVC200 200 375 5-10 Special steel Stainless steel
SRVC250 250 430 10-19 casting Aluminium
Aluminium
casting

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Zellenradschleuse Typ ZRS
Heavy Design

Discharge and dosing device, for the discharge from silos and / or entry in
pressure- or vacuum conveying lines, even for high temperatures

Advantages:
• robust, buckling resistant iron construction
• wear-proof
• temperature resistant
• Option:
Housing inside, hard chromed
Bearing shields with armoured protection by hard build-up welding,
Rotor equipped with carbide metal

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Zellenradschleuse Typ ZRS
Heavy Design

Widely offset bearings, Shaft feedhrough with


free of play and robust, Optional: removable and packing gland, optional
low maintenance adjustable rotor blades with sealing-/ flushing air
connection

Attachable gear motor


Robust cast metal
housing

Sizes:
Type In-/ Height Flow rate Material Material
Outlet mm mm l/rotation housing rotor
ZRS250/430 Ø 250 430 19 Iron casting Mild steel
ZRS250x400 250x400 560 34 Special steel Stainless steel
ZRS315x500 315x500 670 74 casting with wear
protection

Further options:
Leakage air collector, granulate inlet, blowing shoe for vacuum- and pressure conveying

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail SST@solids-service.de www.solids.de
solids Rotary Valve
Type SRVS-Hygienic
Hygienic Design
Rotary valve for discharge and feeding, suitable for
feeding in pressure- or suction conveying lines, hygienic-
version acc. EHEDG-Guidelines with certificate type
EL-Class II

Advantages:
• Fulfills GMP- / FDA-requirements, DIN EN 1672-2 (food machines) and
DIN EN ISO 14159 (hygienic requirements)
• Easy dismantling, easy cleaning
• Simple and time-saving disassembly and assembly of the rotor without
adjustment of the clearance between rotor and housing
• Acc. ATEX-directive 94/9/EC, zone 20 interior, zone 21 exterior with type
examination test by a notified body
• Suitable for wet cleaning in assembled condition (CIP) with following
inspection and secondary cleaning, if necessary

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVS-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVS-Hygienic
Hygienic Design

Rotor with rounded


chambers

Rotor with extensible


Exterior bearing, free of bearing bracket
clearance and robust, Bearing bracket
low maintenance extensible

Hygienic characteristics:
• In contact with product surface quality acc. ≤ 0,8µm
• Weldings free of gaps and scattered (≤ 0,8µm)
• Corners and edges with big radius
• Easy to dismantle and to clean

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVS-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVS-Hygienic
Hygienic Design

seamless connection
at the inlet and outlet

axial free of clearance rotor bearing


by use of suitable ball bearings and
axial fixing of the bearing bushing

axial centering device with


adjustable screw socket and fixed
stop

fixing of the rotor with only one bolt

double centering of the shaft end in


the bearing bushing

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVS-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVS-Hygienic
Hygienic Design
double bearing of the rotor
shaft in the bearing bushing

advantage:
exact radial fixing and
absorbing of high bending
moments due to pressure
differences
purge gas entry

bearing of the rotor in the


shield with bearing bushings

advantage:
when pulling the rotor out the
sealings remain intact,
because the bearing bushing
stay in the shield

Sealing of the bearing and the


rotor shaft against the product
zone by use of a co-rotating
seal disc and a circular
flushing chamber with purge
air / gas

advantage:
the area of the bearing need
not to be cleaned
during COP-cleaning the
purge air / gas prevents the
entry of the cleaning fluid into
the area of the bearing

Type Ø In-/Outlet Height Flow rate Material Material


mm mm l/rotation housing rotor
SRVS-Hygienc 150 150 320 3,2 Special steel Stainless
SRVS-Hygienc 200 200 375 7 casting steel
SRVS-Hygienc 250 250 430 13

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVS-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVP-Hygienic
Hygienic Design
Rotary valve for discharge and feeding, suitable for
feeding in pressure- or suction conveying lines, hygienic-
version acc. EHEDG-Guidelines with certificate type
EL-Class II, as protective system acc. ATEX for products
with dust explosion risk

Advantages:
• Fulfills GMP- / FDA-requirements, DIN EN 1672-2 (food machines) and
DIN EN ISO 14159 (hygienic requirements)
• Easy dismantling, easy cleaning
• Simple and time-saving disassembly and assembly of the rotor without
adjustment of the clearance between rotor and housing
• Pressure shock resistant 13 bar g and flame propagation proof,
protective system category 1 acc. ATEX-directive 94/9/EC, zone 20
interior, zone 21 exterior, with type examination test by notified body
• Suitable for wet cleaning in assembled condition (CIP) with following
inspection and secondary cleaning, if necessary

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVP-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVP-Hygienic
Hygienic Design

Rotor with rounded


chambers

Rotor with extensible


Exterior bearing, free of bearing bracket
clearance and robust, Bearing bracket
low maintenance extensible

Hygienic characteristics:
• In contact with product surface quality acc. ≤ 0,8µm
• Weldings free of gaps and scattered (≤ 0,8µm)
• Corners and edges with big radius
• Easy to dismantle and to clean

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVP-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVP-Hygienic
Hygienic Design

seamless connection
at the inlet and outlet

axial free of clearance rotor bearing


by use of suitable ball bearings and
axial fixing of the bearing bushing

axial centering device with


adjustable screw socket and fixed
stop

fixing of the rotor with only one bolt

double centering of the shaft end in


the bearing bushing

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVP-Hygienic_engl_221116.doc
solids Rotary Valve
Type SRVP-Hygienic
Hygienic Design
double bearing of the rotor
shaft in the bearing bushing

advantage:
exact radial fixing and
absorbing of high bending
moments due to pressure
differences
purge gas entry

bearing of the rotor in the


shield with bearing bushings

advantage:
when pulling the rotor out the
sealings remain intact,
because the bearing bushing
stay in the shield

Sealing of the bearing and the


rotor shaft against the product
zone by use of a co-rotating
seal disc and a circular
flushing chamber with purge
air / gas

advantage:
the area of the bearing need
not to be cleaned
during COP-cleaning the
purge air / gas prevents the
entry of the cleaning fluid into
the area of the bearing

Type Ø In-/Outlet Height Flow rate Material Material


mm mm l/rotation housing rotor
SRVP-Hygienc 150 150 320 2,5 Special steel Stainless
SRVP-Hygienc 200 200 375 6 casting steel
SRVP-Hygienc 250 250 430 12

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
Mail info@solids-service.de www.solids.de
O:\SST-Marketing\Web Site SST\02_Mech_Fördern_Schnecken_ZRS_RRS\03_Zellenradschleusen\NEU 2010-2016_Prod.beschreibungen Schleusen\englisch\HP_SRVP-Hygienic_engl_221116.doc
solids Self Cleaning Rotary Valve
Type RRS

Trouble-free discharging and dosing of sticky, viscous and non-flowing


bulk solids; with a forced scraper for complete emptying of the chambers

Advantages:
• Ensures the trouble-free operation of the system when handling bulk
solids having a tendency to stick, form coats and clot.
• Prevents expensive system standstills (e.g. cleaning) and production
failures.
• Can be adapted to the prescribed or existing cross-section openings
• Can also be retrofitted if conventional rotary valves have failed

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail info@solids-service.de www.solids.de
solids Self Cleaning Rotary Valve
Type RRS

Rotor

Exchangeable, ad-
justable sealing
strips

Rounded
chambers
Scraper for com-
plete emptying the
chambers

Characteristics:
• For poorly flowing, humid products
• When vapours coming up from downside
• Rounded chambers
• Forced scraper; counter-rotating with respect to the rotor; ensure complete emptying of the
chambers
• Common drive for the rotor and the scraper using synchromesh gears
• External bearing
• Pressure-shock-resistant up to 10 bar
• Sizes: from 200 x 200 mm to 500 x 800 mm
• Capacity range: 2 - 200 m³/h

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail info@solids-service.de www.solids.de
solids Self Cleaning Rotary Valve
Type RRS

Pressure-shock-resistant self cleaning rotary valve RRS250

Self cleaning rotary valve,


installed

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail info@solids-service.de www.solids.de
solids Self Cleaning Rotary Valve
Type RRS

High temperature self cleaning rotary valve in heavy-design, up to 350°C

The self cleaning rotary valve type RRS-Heavy-HT has high temperature bearings, which are
outside positioned and wide offset incl. cooling air supply with solenoid valve, pressure control-
ler and fixed piping. The saft throughput is equipped with packing glands and purge air supply
incl. solenoid valve, pressure controller and fixed piping.

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail info@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Discharge and metering rotary valve, for discharge of silos and/or feed into
pressure or vacuum conveying pipelines ; even for dust explosion
hazardous products

Advantages:
• Sturdy and less wear
• Cost-effective and low maintenance due to simple assembly
• Space-saving
• Gas-tight from outside
• Protection against spreading of dust explosions and effective flame trap
• Safety for operators, with a DMT certificate

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Functions and operating modes of a rotary valve


Generally a rotary valve has two basic functions: Discharging and metering. Both the functions
have an additional task to establish an air lock point between two sections of the system.
Absolute air lock is however not possible at the given pressure difference. The flow of the
leakage air can only be minimised.

Discharge
The basic function of pure discharging is executed by the well-known basic rotary valve: In the
housing the rotor is revolving by constant speed. Due to gravity the product comes out from
the container or the hopper from the top and falls in the chambers of the rotor. Due to the
revolving rotor the product is transported to the discharge opening, from where it again moves
down by gravity. The rotary valve itself does not affect the flow capacity of bulk solids. It
depends on the chamber volume, filling ratio and rotation speed.

Metering
The rotary valve for metering is characterised by a variable speed, e.g. using a variable-pitch
geared motor or a frequency converter drive. The metering is purely volumetric in such a case: A
specific volumetric flow per time unit is set as the desired value in dm ³/s or m³/h. It is however not
measured so that there is an undefined deviation between the desired and actual values.
The mass flow capacity is not measured and regulated, and therefore the term, "metering" is
actually incorrect in the strict sense; a constant and reproducible volumetric flow can however
be set.
The condition is, that
a) the density of bulk solids is always constant,
b) the rotor is always fed with the same filling ratio. This can be achieved, e.g. using an
agitator or a pneumatic discharge aid in the pre-hopper over the rotary valve,
c) the chambers are emptied completely.

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Volumetric metering using solids rotary valves

Standard rotary valve, type ZRS:


• Housing with inlet and outlet
• Horizontal rotor with chambers (see rotor
versions)
• Filling the chambers at the inlet
• Downward transport by rotation
• Emptying due to gravity; free discharge at the
outlet
• Setting the volumetric flow by changing the
speed
• Sizes from entry-∅ 150 to 500 x 1000 mm
• Capacity range: from 100 dm³/h to 200 m³/h

Conditions:
The maximum particle size must be determined
depending on the pressure difference and other
product properties.

Most important rotor versions:

a) Basic version: b) Replaceable, c) Rounded chambers d) Towing vane made


- Fixed bars adjustable sealing - with/without of elastomer
- For non-wearing strips replaceable - for granular, sticky
products - made of sealing strips and fibrous products
elastomer or - for slightly
cutting strip accumulating
- for moderately products
wearing products - with coated
chamber surface

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Characteristics (here as an example of a pressure-shock-resistant rotary


valve):
Cast housing; with pressure
pressur-shock-
test on request
resistant rotor

Pressure-tight shaft
seal
Packing gland up to
200 °C

External bearing

Rounded chambers

Adjustable and
replaceable rotor
strips

Solid rotor design

Rotor for dust explosion class ST1 Rotor for dust explosion class ST3

Optional: radial shaft sealing


rings with a sealing gas
connection

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Foodstuffs version:

Rounded chambers

Slip-on gear

Complete with a leakage air collector and a


blowing shoe:

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Accessories:
Leakage air collector for optimised diversion of leakage air from the
pressure conveying by the solids rotary valve; inclusive of the granulate
inlet for granular products

Advantages:
• Space-saving
• Fail-safe; prevents coarse grains
from clamping Product inlet Leakage air
diversion
• Cost-effective
• Increases the conveying capacity

Characteristics:
• Welded steel design; all commonly available steel and stainless steel qualities
• For pressure conveying
• Nominal widths 150 to 350 mm corresponding to the rotary valve

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de
solids Rotary Valves
Type ZRS

Blowing shoe below the metering equipment for filling a pneumatic


conveying pipeline

Advantages:
• Space-saving
• Fail-safe
• Cost-effective
• Can be connected to all metering Product inlet
equipment

Product +
conveying
Air inlet air

Characteristics:
• Welded steel design; all commonly available steel and stainless steel qualities
• Pressure-resistant
• For suction and pressure conveying
• Conveying pipe nominal widths 50 to 150 mm

S.S.T.-Schüttguttechnik Maschinenbau GmbH


Lechwiesenstr. 21, 86899 Landsberg / Lech
Tel. 0049 (0)8191-3359-50 / Fax 0049 (0)8191-3359-55
E-mail SST@solids-service.de www.solids.de

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